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Keywords = tensile bond characteristics

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26 pages, 7199 KiB  
Article
Investigation of Fresh, Mechanical, and Durability Properties of Rubberized Fibre-Reinforced Concrete Containing Macro-Synthetic Fibres and Tyre Waste Rubber
by Nusrat Jahan Mim, Mizan Ahmed, Xihong Zhang, Faiz Shaikh, Ahmed Hamoda, Vipulkumar Ishvarbhai Patel and Aref A. Abadel
Buildings 2025, 15(15), 2778; https://doi.org/10.3390/buildings15152778 - 6 Aug 2025
Abstract
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre [...] Read more.
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre rubber shreds were used to replace coarse aggregates, calculated as 10%, 20%, and 30% of the volume of fine aggregates; fibre dosages (0%, 0.25%, 0.5%, 0.75%, and 1% by volume) were incorporated into the mix, and a series of physical, mechanical, and durability properties were evaluated. The results show that, as the fibre and rubber content increased, the slump of RuFRC decreased, with the lowest value obtained for concrete with 1% fibre and 30% rubber. The density of RuFRC decreases as the rubber percentage increases due to air voids and increased porosity caused by the rubber. The strength properties of RuFRC were found to decline with the increase in the rubber content, with mixes containing 30% rubber exhibiting reductions of about 60% in compressive strength, 27% in tensile strength, and 13% in flexural strength compared to the control specimen. Durability testing revealed that an increased rubber content led to higher water absorption, water penetration, and chloride ion permeability, with 30% rubber showing the highest values. However, lower rubber content (10%) and higher fibre dosages improved the durability characteristics, with water absorption reduced by up to 5% and shrinkage strains lowered by about 7%, indicating better compaction and bonding. These results indicate that RuFRC with moderate rubber and higher fibre content offers a promising balance between sustainability and performance. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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11 pages, 1617 KiB  
Article
Mechanics of Interfacial Debonding in FRP Strengthening Systems: Energy Limits and Characteristic Bond Lengths
by Nefeli Mitsopoulou and Marinos Kattis
J. Compos. Sci. 2025, 9(8), 412; https://doi.org/10.3390/jcs9080412 - 4 Aug 2025
Viewed by 182
Abstract
This study examines the energy behavior of a strengthening system consisting of a Fiber Reinforced Polymer (FRP) plate bonded to a rigid substrate and subjected to tensile loading, where the adhesive interface is governed by a bilinear bond–slip law with a vertical descending [...] Read more.
This study examines the energy behavior of a strengthening system consisting of a Fiber Reinforced Polymer (FRP) plate bonded to a rigid substrate and subjected to tensile loading, where the adhesive interface is governed by a bilinear bond–slip law with a vertical descending branch. The investigation focuses on the interaction between the elastic energy stored in the FRP and the adhesive interface, as well as the characteristic lengths that control the debonding process. Analytical expressions for the strain energy stored in both the FRP plate and the adhesive interface are derived, enabling the identification and evaluation of two critical characteristic lengths as the bond stress at the loaded end approaches its maximum value lc, at which the elastic energies of the FRP and the adhesive interface converge, signaling energy saturation; and lmax, where the adhesive interface attains its peak energy absorption. Upon reaching the energy saturation state, the system undergoes failure through the sudden and complete debonding of the FRP from the substrate. The onset of unstable debonding is rigorously analyzed in terms of the first and second derivatives of the total potential energy with respect to the bond length. It is further demonstrated that abrupt debonding may also occur in cases where the length exceeds lc when the bond stress reaches its maximum, and the bond–slip law is characterized by a vertical branch. The findings provide significant insights into the energy balance and stability criteria governing the debonding failure mode in FRP-strengthened structures, highlighting the pivotal role of characteristic lengths in predicting both structural performance and failure mechanisms. Full article
(This article belongs to the Special Issue Polymer Composites and Fibers, 3rd Edition)
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17 pages, 5839 KiB  
Article
Hydrogen Bond-Regulated Rapid Prototyping and Performance Optimization of Polyvinyl Alcohol–Tannic Acid Hydrogels
by Xiangyu Zou and Jun Huang
Gels 2025, 11(8), 602; https://doi.org/10.3390/gels11080602 - 1 Aug 2025
Viewed by 247
Abstract
Traditional hydrogel preparation methods typically require multiple steps and certain external stimuli. In this study, rapid and stable gelation of polyvinyl alcohol (PVA)-tannic acid (TA)-based hydrogels was achieved through the regulation of hydrogen bonds. The cross-linking between PVA and TA is triggered by [...] Read more.
Traditional hydrogel preparation methods typically require multiple steps and certain external stimuli. In this study, rapid and stable gelation of polyvinyl alcohol (PVA)-tannic acid (TA)-based hydrogels was achieved through the regulation of hydrogen bonds. The cross-linking between PVA and TA is triggered by the evaporation of ethanol. Rheological testing and analysis of the liquid-solid transformation process of the hydrogel were performed. The gelation onset time (GOT) could be tuned from 10 s to over 100 s by adjusting the ethanol content and temperature. The addition of polyhydroxyl components (e.g., glycerol) significantly enhances the hydrogel’s water retention capacity (by 858%) and tensile strain rate (by 723%), while concurrently increasing the gelation time. Further studies have shown that the addition of alkaline substances (such as sodium hydroxide) promotes the entanglement of PVA molecular chains, increasing the tensile strength by 23% and the fracture strain by 41.8%. The experimental results indicate that the optimized PVA-TA hydrogels exhibit a high tensile strength (>2 MPa) and excellent tensile properties (~600%). Moreover, the addition of an excess of weakly alkaline substances (such as sodium acetate) reduces the degree of hydrolysis of PVA, enabling the system to form a hydrogel with extrudable characteristics before the ethanol has completely evaporated. This property allows for patterned printing and thus demonstrates the potential of the hydrogel in 3D printing. Overall, this study provides new insights for the application of PVA-TA based hydrogels in the fields of rapid prototyping and strength optimization. Full article
(This article belongs to the Special Issue Synthesis and Applications of Hydrogels (3rd Edition))
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22 pages, 5743 KiB  
Article
Effect of Grain Boundary Characteristics on Mechanical Properties and Irradiation Response in 3C-SiC: A Molecular Dynamics Simulation Study
by Wenying Liu, Fugen Deng, Jiajie Yu, Lin Chen, Yuyang Zhou, Yulu Zhou and Yifang Ouyang
Materials 2025, 18(15), 3545; https://doi.org/10.3390/ma18153545 - 29 Jul 2025
Viewed by 234
Abstract
Molecular dynamics (MD) simulations have been performed on the energetics, mechanical properties, and irradiation response of seventy-three 3C-SiC symmetric tilt grain boundaries (STGBs) with three tilt axes (<100>, <110> and <111>). The effect of GB characteristics on the STGB properties has been investigated. [...] Read more.
Molecular dynamics (MD) simulations have been performed on the energetics, mechanical properties, and irradiation response of seventy-three 3C-SiC symmetric tilt grain boundaries (STGBs) with three tilt axes (<100>, <110> and <111>). The effect of GB characteristics on the STGB properties has been investigated. The GB energy is positively and linearly correlated with the excess volume, but the linearity in SiC is not as good as in metals, which stems from the inhomogeneous structural relaxation near GBs induced by orientation-sensitive covalent bonding. For <110>STGBs, the shear strength exhibits symmetry with respect to the misorientation angle of 90°, which is consistent with ab initio calculations for Al in similar shear orientations. Cascades are performed with 8 keV silicon as the primary knock-on atom (PKA). No direct correlation is found between the sink efficiency of GBs for defects and GB characteristics, which comes from the complexity of the diatomic system during the recovery phase. For GBs with smaller values of Σ, the GBs exhibit a weaker blocking effect on the penetration of irradiated defects, resulting in a lower number of defects in GBs and a higher number of total surviving defects. In particular, it is seen that the percentage decrease in tensile strength after irradiation is positively correlated with the Σ value. Taken together, these results help to elucidate the impact of GB behavior on the mechanical properties of as well as the primary irradiation damage in SiC and provide a reference for creating improved materials through GB engineering. Full article
(This article belongs to the Section Materials Simulation and Design)
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18 pages, 7058 KiB  
Article
Failure Analysis and Optimized Simulation Design of Silicon Micromechanical Resonant Accelerometers
by Jingchen Wang, Heng Liu and Zhi Li
Sensors 2025, 25(15), 4583; https://doi.org/10.3390/s25154583 - 24 Jul 2025
Viewed by 208
Abstract
To develop solutions to the frequency instability and failure of silicon micromechanical resonant accelerometers, the state characteristics of micromechanical resonant accelerometers are investigated under temperature and vibration stresses. Through theoretical analysis and finite element simulation, the following is found: the Young’s modulus of [...] Read more.
To develop solutions to the frequency instability and failure of silicon micromechanical resonant accelerometers, the state characteristics of micromechanical resonant accelerometers are investigated under temperature and vibration stresses. Through theoretical analysis and finite element simulation, the following is found: the Young’s modulus of silicon varies with temperature, causing a resonance frequency shift of −1.364 Hz/°C; the residual stress of temperature change affects the resonance frequency shift of the microstructure, causing it to be 5.43 Hz/MPa (tensile stress) and −5.25 Hz/MPa (compressive stress); thermal expansion triggers the failure of the bonding wire, and, in the range of 10 °C to 150 °C, the peak stress of the electrode/lead bond area increases from 83.2/85.6 MPa to 1.08/1.28 GPa. The failure mode under vibration stress is resonance structure fracture and interlayer peeling. An isolation frame design is proposed for the sensitive part of the microstructure, which reduces the frequency effects by 34% (tensile stress) and 15% (compressive stress) under temperature-variable residual stresses and the maximum value of the structural root mean square stresses by 69.7% (X-direction), 63.6% (Y-direction), and 71.3% (Z-direction) under vibrational stresses. Full article
(This article belongs to the Section Physical Sensors)
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19 pages, 11950 KiB  
Article
Enhancing Tensile Performance of Cemented Tailings Backfill Through 3D-Printed Polymer Lattices: Mechanical Properties and Microstructural Investigation
by Junzhou Huang, Lan Deng, Haotian Gao, Cai Wu, Juan Li and Daopei Zhu
Materials 2025, 18(14), 3314; https://doi.org/10.3390/ma18143314 - 14 Jul 2025
Viewed by 306
Abstract
This study presents an innovative solution to improve the mechanical performance of traditional cemented tailings backfill (CTB) by incorporating 3D-printed polymer lattice (3DPPL) reinforcements. We systematically investigated three distinct 3DPPL configurations (four-column FC, six-column SC, and cross-shaped CO) through comprehensive experimental methods including [...] Read more.
This study presents an innovative solution to improve the mechanical performance of traditional cemented tailings backfill (CTB) by incorporating 3D-printed polymer lattice (3DPPL) reinforcements. We systematically investigated three distinct 3DPPL configurations (four-column FC, six-column SC, and cross-shaped CO) through comprehensive experimental methods including Brazilian splitting tests, digital image correlation (DIC), and scanning electron microscopy (SEM). The results show that the 3DPPL reinforcement significantly enhances the CTB’s tensile properties, with the CO structure demonstrating the most substantial improvement—increasing the tensile strength by 85.6% (to 0.386 MPa) at a cement-to-tailings ratio of 1:8. The 3DPPL-modified CTB exhibited superior ductility and progressive failure characteristics, as evidenced by multi-stage load-deflection behavior and a significantly higher strain capacity (41.698–51.765%) compared to unreinforced specimens (2.504–4.841%). The reinforcement mechanism involved synergistic effects of macroscopic truss behavior and microscopic interfacial bonding, which effectively redistributed the stress and dissipated energy. This multi-scale approach successfully transforms CTB’s failure mode from brittle to progressive while optimizing both strength and toughness, providing a promising advancement for mine backfill material design. Full article
(This article belongs to the Section Mechanics of Materials)
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21 pages, 4856 KiB  
Article
Mechanical Properties of Recycled Concrete with Carbide Slag Slurry Pre-Immersed and Carbonated Recycled Aggregate
by Xiangfei Wang, Guoliang Guo, Jinglei Liu, Chun Lv and Mingyan Bi
Materials 2025, 18(14), 3281; https://doi.org/10.3390/ma18143281 - 11 Jul 2025
Viewed by 267
Abstract
This research focuses on improving the characteristics of recycled concrete and utilizing solid waste resources through the combination of industrial waste pre-impregnation and the carbonation process. A novel pre-impregnation–carbonation aggregate method is proposed to increase the content of carbonatable components in the surface-bonded [...] Read more.
This research focuses on improving the characteristics of recycled concrete and utilizing solid waste resources through the combination of industrial waste pre-impregnation and the carbonation process. A novel pre-impregnation–carbonation aggregate method is proposed to increase the content of carbonatable components in the surface-bonded mortar of recycled coarse aggregate by pre-impregnating it with carbide slag slurry (CSS). This approach enhances the subsequent carbonation effect and thus the properties of recycled aggregates. The experimental results showed that the method significantly improved the water absorption, crushing value, and apparent density of the recycled aggregate. Additionally, it enhanced the compressive strength, split tensile strength, and flexural strength of the recycled concrete produced using the aggregate improved by this method. Microanalysis revealed that CO2 reacts with calcium hydroxide and hydrated calcium silicate (C-S-H) to produce calcite-type calcium carbonate and amorphous silica gel. These reaction products fill microcracks and pores on the aggregate and densify the aggregate–paste interfacial transition zone (ITZ), thereby improving the properties of recycled concrete. This study presents a practical approach for the high-value utilization of construction waste and the production of low-carbon building materials by enhancing the quality of recycled concrete. Additionally, carbon sequestration demonstrates broad promise for engineering applications. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 2688 KiB  
Systematic Review
Structural Performance of Fiber-Reinforced Cementitious Composite Members Reinforced with Fiber-Reinforced Polymer Bars: A Systematic Review
by Helen Negash Shiferaw and Toshiyuki Kanakubo
Appl. Sci. 2025, 15(14), 7681; https://doi.org/10.3390/app15147681 - 9 Jul 2025
Viewed by 314
Abstract
The integration of fiber-reinforced cementitious composites (FRCCs) with fiber-reinforced polymer (FRP) bars represents a significant advancement in concrete technology, aimed at enhancing the structural performance of reinforced concrete elements. The incorporation of fibers into cementitious composites markedly improves their mechanical properties, including tensile [...] Read more.
The integration of fiber-reinforced cementitious composites (FRCCs) with fiber-reinforced polymer (FRP) bars represents a significant advancement in concrete technology, aimed at enhancing the structural performance of reinforced concrete elements. The incorporation of fibers into cementitious composites markedly improves their mechanical properties, including tensile strength, ductility, compressive strength, and flexural strength, by effectively bridging cracks and optimizing load distribution. Furthermore, FRP bars extend these properties with their high tensile strength, lightweight characteristics, and exceptional corrosion resistance, rendering them ideal for applications in aggressive environments. In recent years, there has been a notable increase in interest from the engineering research community regarding this topic, primarily to solve the issues of aging and deteriorating infrastructure. Researchers have conducted extensive investigations into the structural performance of FRCC and FRP composite systems. This paper presents a systematic literature review that surveys experimental and analytical studies, findings, and emerging trends in this field. A comprehensive search on the Web of Science identified 40 relevant research articles through a rigorous selection process. Key factors of structural performance, such as bond behavior, flexural behavior, ductility performance assessments, shear and torsional performance, and durability evaluations, have been documented. This review aims to provide an in-depth understanding of the structural performance of these innovative composite materials, paving the way for future research and development in construction materials technology. Full article
(This article belongs to the Special Issue Sustainable Concrete Materials and Resilient Structures)
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36 pages, 2504 KiB  
Article
Long-Term Durability of CFRP Strips Used in Infrastructure Rehabilitation
by Karunya Kanagavel and Vistasp M. Karbhari
Polymers 2025, 17(13), 1886; https://doi.org/10.3390/polym17131886 - 7 Jul 2025
Viewed by 487
Abstract
Prefabricated unidirectional carbon fiber reinforced polymer (CFRP) composite strips are extensively used as a means of infrastructure rehabilitation through adhesive bonding to the external surface of structural concrete elements. Most data to date are from laboratory tests ranging from a few months to [...] Read more.
Prefabricated unidirectional carbon fiber reinforced polymer (CFRP) composite strips are extensively used as a means of infrastructure rehabilitation through adhesive bonding to the external surface of structural concrete elements. Most data to date are from laboratory tests ranging from a few months to 1–2 years providing an insufficient dataset for prediction of long-term durability. This investigation focuses on the assessment of the response of three different prefabricated CFRP systems exposed to water, seawater, and alkaline solutions for 5 years of immersion in deionized water conducted at three temperatures of 23, 37.8 and 60 °C, all well below the glass transition temperature levels. Overall response is characterized through tensile and short beam shear (SBS) testing at periodic intervals. It is noted that while the three systems are similar, with the dominant mechanisms of deterioration being related to matrix plasticization followed by fiber–matrix debonding with levels of matrix and interface deterioration being accelerated at elevated temperatures, their baseline characteristics and distributions are different emphasizing the need for greater standardization. While tensile modulus does not degrade appreciably over the 5-year period of exposure with final levels of deterioration being between 7.3 and 11.9%, both tensile strength and SBS strength degrade substantially with increasing levels based on temperature and time of immersion. Levels of tensile strength retention can be as low as 61.8–66.6% when immersed in deionized water at 60 °C, those for SBS strength can be 38.4–48.7% at the same immersion condition for the three FRP systems. Differences due to solution type are wider in the short-term and start approaching asymptotic levels within FRP systems at longer periods of exposure. The very high levels of deterioration in SBS strength indicate the breakdown of the materials at the fiber–matrix bond and interfacial levels. It is shown that the level of deterioration exceeds that presumed through design thresholds set by specific codes/standards and that new safety factors are warranted in addition to expanding the set of characteristics studied to include SBS or similar interface-level tests. Alkali solutions are also shown to have the highest deteriorative effects with deionized water having the least. Simple equations are developed to enable extrapolation of test data to predict long term durability and to develop design thresholds based on expectations of service life with an environmental factor of between 0.56 and 0.69 for a 50-year expected service life. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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22 pages, 19343 KiB  
Article
Investigation on the Influence of Vacancy and Alloying Element Content on the Performance of Fe/NbN Interface
by Shuangwu Zhang, Xiaolong Zhao, Jiayin Zhang, Jie Sheng, Junqiang Ren, Xuefeng Lu and Xingchang Tang
Metals 2025, 15(7), 759; https://doi.org/10.3390/met15070759 - 5 Jul 2025
Viewed by 228
Abstract
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the [...] Read more.
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the precipitate NbN, and the interface properties between them are investigated by first-principles calculations in detail. The effects of vacancy and alloying element content on the interface performance are examined. The results indicate that the density of states (DOS) of the former is primarily contributed by the Fe d-orbitals, and both exhibit elastic anisotropy. Under a tensile strain of 20%, the maximum tensile strength of fcc-Fe reaches 32.6 GPa. For NbN, the maximum tensile strength comes to 29 GPa at a strain of 10%, after which the stress rapidly decreases with the increasing of strain. In the meantime, the uneven distribution of electron cloud density increases in both. Regarding the interface, the introduction of vacancies enhances atomic interaction and improves interface stability by altering electron cloud distribution. As the Co doping content increases, the covalent interactions between atoms strengthen at the interface, enhancing interface stability. However, excessive V doping may reduce the interface stability. Furthermore, when the vacancies coexist with alloying elements, the stronger covalent characteristics are observed due to shortened bond lengths and positive bond population values. These insights provide a data foundation and theoretical basis for designing high-performance austenitic stainless steels. Full article
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23 pages, 6745 KiB  
Article
Crushing Modeling and Crushing Characterization of Silage Caragana korshinskii Kom.
by Wenhang Liu, Zhihong Yu, Aorigele, Qiang Su, Xuejie Ma and Zhixing Liu
Agriculture 2025, 15(13), 1449; https://doi.org/10.3390/agriculture15131449 - 5 Jul 2025
Viewed by 362
Abstract
Caragana korshinskii Kom. (CKB), widely cultivated in Inner Mongolia, China, has potential for silage feed development due to its favorable nutritional characteristics, including a crude protein content of 14.2% and a neutral detergent fiber content below 55%. However, its vascular bundle fiber structure [...] Read more.
Caragana korshinskii Kom. (CKB), widely cultivated in Inner Mongolia, China, has potential for silage feed development due to its favorable nutritional characteristics, including a crude protein content of 14.2% and a neutral detergent fiber content below 55%. However, its vascular bundle fiber structure limits the efficiency of lactic acid conversion and negatively impacts silage quality, which can be improved through mechanical crushing. Currently, conventional crushing equipment generally suffers from uneven particle size distribution, high energy consumption, and low processing efficiency. In this study, a layered aggregate model was constructed using the discrete element method (DEM), and the Hertz–Mindlin with Bonding contact model was employed to characterize the heterogeneous mechanical properties between the epidermis and the core. Model accuracy was enhanced through reverse engineering and a multi-particle-size filling strategy. Key parameters were optimized via a Box–Behnken experimental design, with a core normal stiffness of 7.37 × 1011 N·m−1, a core shear stiffness of 9.46 × 1010 N·m−1, a core shear stress of 2.52 × 108 Pa, and a skin normal stiffness of 4.01 × 109 N·m−1. The simulated values for bending, tensile, and compressive failure forces had relative errors of less than 10% compared to experimental results. The results showed that rectangular hammers, due to their larger contact area and more uniform stress distribution, reduced the number of residual bonded contacts by 28.9% and 26.5% compared to stepped and blade-type hammers, respectively. Optimized rotational speed improved dynamic crushing efficiency by 41.3%. The material exhibited spatial heterogeneity, with the mass proportion in the tooth plate impact area reaching 43.91%, which was 23.01% higher than that in the primary hammer crushing area. The relative error between the simulation and bench test results for the crushing rate was 6.18%, and the spatial distribution consistency reached 93.6%, verifying the reliability of the DEM parameter calibration method. This study provides a theoretical basis for the structural optimization of crushing equipment, suppression of circulation layer effects, and the realization of low-energy, high-efficiency processing. Full article
(This article belongs to the Section Agricultural Technology)
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22 pages, 7210 KiB  
Article
Polyethylene Storage Tanks Strengthened Externally with Fiber-Reinforced Polymer Laminates
by Ghassan Hachem, Wassim Raphael and Rafic Faddoul
Polymers 2025, 17(13), 1858; https://doi.org/10.3390/polym17131858 - 3 Jul 2025
Viewed by 535
Abstract
Polyethylene storage tanks are widely used for storing water and chemicals due to their lightweight and corrosion-resistant properties. Despite these advantages, their structural performance under seismic conditions remains a concern, mainly because of their low mechanical strength and weak bonding characteristics. In this [...] Read more.
Polyethylene storage tanks are widely used for storing water and chemicals due to their lightweight and corrosion-resistant properties. Despite these advantages, their structural performance under seismic conditions remains a concern, mainly because of their low mechanical strength and weak bonding characteristics. In this study, a method of external strengthening using fiber-reinforced polymer (FRP) laminates is proposed and explored. The research involves a combination of laboratory testing on carbon fiber-reinforced polymer (CFRP)-strengthened polyethylene strips and finite element simulations aimed at assessing bond strength, anchorage length, and structural behavior. Results from tensile tests indicate that slippage tends to occur unless the anchorage length exceeds approximately 450 mm. To evaluate surface preparation, grayscale image analysis was used, showing that mechanical sanding increased intensity variation by over 127%, pointing to better bonding potential. Simulation results show that unreinforced tanks under seismic loads display stress levels beyond their elastic limit, along with signs of elephant foot buckling—common in thin-walled cylindrical structures. Applying CFRPs in a full-wrap setup notably reduced these effects. This approach offers a viable alternative to full tank replacement, especially in regions where cost, access, or operational constraints make replacement impractical. The applicability is particularly valuable in seismically active and densely populated areas, where rapid, non-invasive retrofitting is essential. Based on the experimental findings, a simple formula is proposed to estimate the anchorage length required for effective crack repair. Overall, the study demonstrates that CFRP retrofitting, paired with proper surface treatment, can significantly enhance the seismic performance of polyethylene tanks while avoiding costly and disruptive replacement strategies. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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28 pages, 11703 KiB  
Article
Enhancing the Interfacial Adhesion and Mechanical Strength of Pultruded ECR–Glass Fiber Composites with Nanofiller-Infused Epoxy Resin
by Poorna Chandra, Ravikumar Venkatarayappa, Savitha D. Chandrashekar, Kiran Raveendra, Asha P. Bhaskararao, Suresha Bheemappa, Dayanand M. Goudar, Rajashekhar V. Kurhatti, K. Raju and Deesy G. Pinto
J. Compos. Sci. 2025, 9(7), 321; https://doi.org/10.3390/jcs9070321 - 23 Jun 2025
Viewed by 926
Abstract
The effect of the interaction between silica (nS) and hydroxyapatite (nHap) nanomaterials on the characteristics of unidirectional glass-fiber-reinforced epoxy (GF/Ep) composite systems is investigated in this work. The goal of the study is to use these nanofillers to improve the microstructure and mechanical [...] Read more.
The effect of the interaction between silica (nS) and hydroxyapatite (nHap) nanomaterials on the characteristics of unidirectional glass-fiber-reinforced epoxy (GF/Ep) composite systems is investigated in this work. The goal of the study is to use these nanofillers to improve the microstructure and mechanical characteristics. Pultrusion was used to produce hybrid nanocomposites while keeping the GF loading at a consistent 75% by weight. The hybrid nanocomposites were made with a total filler loading of 6 wt.%, including nHap, and a nS loading ranging from 2 to 4 wt.%. The mechanical performance of the composite was greatly improved by the use of these nanofillers. Compared to neat GF/Ep, hybrid nanocomposites with 6 wt.% combined fillers exhibited increased hardness (14%), tensile strength (25%), interlaminar shear strength (21.3%), and flexural strength (33%). These improvements are attributed to efficient filler dispersion, enhanced fiber-matrix adhesion, and crack propagation resistance. Incorporating 4 wt.% nS alone improved hardness (6%), tensile strength (9%), tensile modulus (21%), interlaminar shear strength (11.4%), flexural strength (12%), and flexural modulus (14%). FTIR analysis indicated Si-O-Si network formation and increased hydrogen bonding, supporting enhanced interfacial interactions. Ultraviolet reflectance measurements showed increased UV reflectivity with nS, especially in hybrid systems, due to synergistic effects. Impact strength also improved, with a notable 11.6% increase observed in the hybrid nanocomposite. Scanning and transmission electron microscopy confirmed that the nanofillers act as secondary reinforcements within the matrix. These hybrid nanocomposites present a promising material choice for various industries, including marine structural applications and automotive components. Full article
(This article belongs to the Special Issue Mechanical Properties of Composite Materials and Joints)
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18 pages, 14135 KiB  
Article
Investigation of the Properties of Low Water-to-Solid Ratio Vibro-Press-Formed Alkali-Activated Municipal Solid Waste Incineration Bottom-Ash Concrete
by Gintautas Tamošaitis, Danutė Vaičiukynienė and Diana Bajare
Materials 2025, 18(13), 2926; https://doi.org/10.3390/ma18132926 - 20 Jun 2025
Viewed by 269
Abstract
This work focuses on the use of municipal waste incineration bottom ash (MSWI) for the development and production of products suitable for use as construction products. The generation of these ashes is increasing every year due to the incineration of municipal waste. There [...] Read more.
This work focuses on the use of municipal waste incineration bottom ash (MSWI) for the development and production of products suitable for use as construction products. The generation of these ashes is increasing every year due to the incineration of municipal waste. There are currently three incineration plants operating in major cities in Lithuania. The non-hazardous bottom ash remaining from the incineration process is stored in dedicated sorting and aging sites until it is used as an inert form of aggregate for the installation of road foundations. However, it has been observed that these ashes have a tendency to bind and cement when exposed to atmospheric precipitation at the storage site. Based on this characteristic, it was decided in this study to use alkaline activation of the ash to accelerate the bonding process and to create a dense, non-porous composite concrete structure. This activation method is known to create another problem during ash bonding, where the presence of metallic aluminum particles in the ash leads to the release of hydrogen gas and makes the structure of the cured samples porous. For the purposes of the study, it was decided to create a completely different mixture structure and not to use additional water in the mixtures tested. A very low water/solids ratio (W/S) of <0.08 was used for the alkaline activation of the mixtures. All the water required for ash activation was obtained from sodium silicate and sodium hydroxide solution. Metakaolin waste (MKW) was used to adjust the SiO2/Na2O/Al2O3 ratio of the mixtures. Vibro-pressing was used to form and increase the density of the samples. And for the formation of the concrete structure, 0/4 fraction sand was used as aggregate. The final alkali-activated sample obtained had properties similar to those of the very widely used vibro-pressed cementitious paving tiles and did not exhibit hydrogen evolution during alkali activation due to the very low W/S ratio. The best results were achieved by samples with a highest compressive strength of 40.0 MPa and a tensile strength of 5.60 MPa, as well as a density of 1950 kg/m3. It is believed that this alkaline activation and vibro-pressing method can expand the use of MSWI ash in the development of building products. Full article
(This article belongs to the Special Issue Low-Carbon Construction and Building Materials)
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25 pages, 6108 KiB  
Article
Preparation and Composition Analysis of Modified Asphalt for Preparing Carbon Fiber from Coal Direct Liquefaction Asphalt
by Yong Liu, Chenguang Jiang and Miao Gao
Processes 2025, 13(6), 1869; https://doi.org/10.3390/pr13061869 - 13 Jun 2025
Viewed by 412
Abstract
The modified asphalt with high softening point was prepared by air oxidation polymerization with coal liquefied asphalt as raw material. The quality control model regarding the coking value and softening point of the product were established based on the DFSS (Design for Six [...] Read more.
The modified asphalt with high softening point was prepared by air oxidation polymerization with coal liquefied asphalt as raw material. The quality control model regarding the coking value and softening point of the product were established based on the DFSS (Design for Six Sigma) and RSM (response surface method). By means of elemental analysis, infrared, XPS, XRD, nuclear magnetic, MALDI-TOF and other characterization methods, the composition and structure characteristics of the modified asphalt were analyzed. Using the target product as raw material, general base asphalt carbon fiber was prepared by spinning, pre-oxidation and carbonization. The results show that the fitting effect of the quality control model about the coking value and softening point of the product is good, and the operating window range of the polymerization process parameters corresponding to the preparation of target product is wide. It can be found that the oxidation time and oxidation temperature has the most significant effect on the coking value and softening point of products, respectively, and all of them show a positive correlation. The dealkylation reaction and oxidative crosslinking reaction were carried out at the same time, and the bridging products of methylene bridging products, ether–oxygen bonds, carbonyl bonds, anhydride bonds and other oxygen-containing groups were generated. The properties of carbon fiber prepared with the target product are better: the tensile strength is 775 MPa, the elastic modulus is 68.6 GPa and the elongation at break is 1.13%. Full article
(This article belongs to the Section Materials Processes)
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