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Keywords = symmetric and asymmetric rolling

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20 pages, 18283 KB  
Article
Aerodynamic Effects of the Oblique Angle and the Asymmetric Leading-Edge Sweep on an Oblique-Wing Aircraft
by Zhuo Liu, Huajun Sun, Heng Zhang, Jie Li and Weijia Fu
Aerospace 2026, 13(1), 91; https://doi.org/10.3390/aerospace13010091 - 15 Jan 2026
Viewed by 83
Abstract
Compared with conventional symmetric aircraft, the oblique-wing aircraft offers significant advantages across a wide speed range due to the variable oblique angle. However, the asymmetric aerodynamic characteristics will arise from the differential leading-edge sweep between the forward and aft wings during the rotation [...] Read more.
Compared with conventional symmetric aircraft, the oblique-wing aircraft offers significant advantages across a wide speed range due to the variable oblique angle. However, the asymmetric aerodynamic characteristics will arise from the differential leading-edge sweep between the forward and aft wings during the rotation process. This study investigates the aerodynamic effects of a conceptual oblique-wing configuration at transonic (Mach 0.85) and supersonic (Mach 1.40) flight conditions. For the baseline design, peak lift-to-drag ratio occurs at oblique angles of 30° and 60°, respectively. Analysis at Mach 0.85 reveals that the forward wing dominates the aerodynamic performance of the whole configuration. The parameter study of the leading-edge sweep confirms that the configuration combining a smaller forward-wing sweep with a larger aft-wing sweep is an effective design for achieving the balanced aerodynamic performance, namely, the forward wing with a 24° leading-edge sweepback angle and the after wing with 33° yield a high lift-to-drag ratio, achieving an optimal trade-off with rolling moment minimization. This drag reduction is achieved through the simultaneous decrease in both wave drag and induced drag. Furthermore, downwash analysis reveals that the inherent rolling moment originates from asymmetric tail loads induced by uneven downwash distribution. These findings provide guidance for the aerodynamic design of future oblique-wing aircraft. Full article
(This article belongs to the Special Issue Aircraft Conceptual Design: Tools, Processes and Examples)
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32 pages, 6406 KB  
Article
Incorporating Parameter Uncertainty into Copula Models: A Fuzzy Approach
by Irina Georgescu and Jani Kinnunen
Symmetry 2025, 17(11), 1892; https://doi.org/10.3390/sym17111892 - 6 Nov 2025
Viewed by 741
Abstract
This paper proposes a fuzzy copula-based optimization framework for modeling dependence structures and financial risk under parameter uncertainty. The parameters of selected copula families are represented as trapezoidal fuzzy numbers, and their α-cut intervals capture both the support and core ranges of plausible [...] Read more.
This paper proposes a fuzzy copula-based optimization framework for modeling dependence structures and financial risk under parameter uncertainty. The parameters of selected copula families are represented as trapezoidal fuzzy numbers, and their α-cut intervals capture both the support and core ranges of plausible dependence values. This fuzzification transforms the estimation of copula parameters into a fuzzy optimization problem, enhancing robustness against sampling variability. The methodology is empirically applied to gold and oil futures (1 January 2015–1 January 2025), comparing symmetric copulas, i.e., Gaussian and Frank and asymmetric copulas, i.e., Clayton, Gumbel and Student-t. The results prove that the fuzzy copula framework provides richer insights than classical point estimation by explicitly expressing uncertainty in dependence measures (Kendall’s τ, Spearman’s ρ) and risk indicators (Value-at-Risk, Conditional Value-at-Risk). Rolling-window analyses reveal that fuzzy VaR and fuzzy CVaR effectively capture temporal dependence shifts and tail severity, with fuzzy CVaR consistently producing more conservative risk estimates. This study highlights the potential of fuzzy optimization and fuzzy dependence modeling as powerful tools for quantifying uncertainty and managing extreme co-movements in financial markets. Full article
(This article belongs to the Special Issue The Fusion of Fuzzy Sets and Optimization Using Symmetry)
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24 pages, 3033 KB  
Article
Research on Fault-Diagnosis Technology of Rare-Earth Permanent Magnet Motor Based on Digital Twin
by Yangrui Ma and Yaqiao Zhu
Symmetry 2025, 17(9), 1494; https://doi.org/10.3390/sym17091494 - 9 Sep 2025
Viewed by 758
Abstract
To address the persistent challenges in diagnosing bearing faults, this study proposes an intelligent diagnostic framework based on the principle that mechanical faults manifest as symmetry-breaking phenomena in a system’s vibration signals. In a healthy motor, vibration signals exhibit a high degree of [...] Read more.
To address the persistent challenges in diagnosing bearing faults, this study proposes an intelligent diagnostic framework based on the principle that mechanical faults manifest as symmetry-breaking phenomena in a system’s vibration signals. In a healthy motor, vibration signals exhibit a high degree of symmetry, whereas faults introduce identifiable and distinct asymmetries. This study constructs a high-fidelity digital twin model based on the five-dimensional model theory to simulate both the symmetrical (healthy) state and various asymmetrical faulty states of motor bearings—specifically, inner race, outer race, and rolling element faults—thereby effectively addressing the critical issue of data scarcity. Building upon this framework, fault features characterizing these asymmetries are accurately extracted using an optimized variational mode decomposition (VMD) algorithm and subsequently classified with a convolutional neural network–bidirectional long short-term memory (CNN-BiLSTM) model. The results validate the model’s ability to accurately replicate bearing-fault data. The proposed diagnostic method achieves a stable and high average accuracy of 98.44 ± 0.41% over multiple runs on the simulation data. Furthermore, its effectiveness was validated on a public real-world bearing dataset, where it achieved an accuracy of over 95%, demonstrating its robustness and potential for industrial applications by effectively identifying fault-induced asymmetries. Full article
(This article belongs to the Section Engineering and Materials)
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28 pages, 7407 KB  
Article
WaveAtten: A Symmetry-Aware Sparse-Attention Framework for Non-Stationary Vibration Signal Processing
by Xingyu Chen and Monan Wang
Symmetry 2025, 17(7), 1078; https://doi.org/10.3390/sym17071078 - 7 Jul 2025
Cited by 1 | Viewed by 831
Abstract
This study addresses the long-standing difficulty of predicting the remaining useful life (RUL) of rolling bearings from highly non-stationary vibration signals by proposing WaveAtten, a symmetry-aware deep learning framework. First, mirror-symmetric and bi-orthogonal Daubechies wavelet filters are applied to decompose each raw signal [...] Read more.
This study addresses the long-standing difficulty of predicting the remaining useful life (RUL) of rolling bearings from highly non-stationary vibration signals by proposing WaveAtten, a symmetry-aware deep learning framework. First, mirror-symmetric and bi-orthogonal Daubechies wavelet filters are applied to decompose each raw signal into multi-scale approximation/detail pairs, explicitly preserving the left–right symmetry that characterizes periodic mechanical responses while isolating asymmetric transient faults. Next, a bidirectional sparse-attention module reinforces this structural symmetry by selecting query–key pairs in a forward/backward balanced fashion, allowing the network to weight homologous spectral patterns and suppress non-symmetric noise. Finally, the symmetry-enhanced features—augmented with temperature and other auxiliary sensor data—are fed into a long short-term memory (LSTM) network that models the symmetric progression of degradation over time. Experiments on the IEEE PHM2012 bearing dataset showed that WaveAtten achieved superior mean squared error, mean absolute error, and R2 scores compared with both classical signal-processing pipelines and state-of-the-art deep models, while ablation revealed a 6–8% performance drop when the symmetry-oriented components were removed. By systematically exploiting the intrinsic symmetry of vibration phenomena, WaveAtten offers a robust and efficient route to RUL prediction, paving the way for intelligent, condition-based maintenance of industrial machinery. Full article
(This article belongs to the Section Computer)
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16 pages, 1659 KB  
Article
Influence of Geometric Parameters on Contact Mechanics and Fatigue Life in Logarithmic Spiral Raceway Bearings
by Xiaofeng Zhao, Shuidian Xu, Jinghua Zeng and Tao Xu
Symmetry 2025, 17(6), 889; https://doi.org/10.3390/sym17060889 - 6 Jun 2025
Viewed by 771
Abstract
Symmetrical bearing raceway led to the axial sliding of rolling elements, which is a crucial factor in shortening the operational lifespan. This study addresses this limitation through three-step advancements: first, a parametric equation for logarithmic spiral raceways is developed by analyzing their asymmetric [...] Read more.
Symmetrical bearing raceway led to the axial sliding of rolling elements, which is a crucial factor in shortening the operational lifespan. This study addresses this limitation through three-step advancements: first, a parametric equation for logarithmic spiral raceways is developed by analyzing their asymmetric geometric features; second, based on the geometrical model, we systematically investigate the parameters of the logarithmic spiral that affects the bearing performance metrics; and finally, a novel fatigue life prediction framework that integrates static mechanical analysis with raceway parameters establishes the theoretical foundation for optimizing the raceway parameters. The results of the model analysis show that the error of the maximum contact stress verified by the finite element method is less than 8.3%, which verifies the model’s accuracy. Increasing the contact angle α of the outer ring from 82 to 85 can increase fatigue life by 15.6 times while increasing the initial polar radius O of the inner ring from 7.8 mm to 8.1 mm will cause fatigue life to drop by 86.9%. The orthogonal experiment shows that the contact angle α of the outer ring has the most significant influence on the service life, and the optimal parameter combination (clearance δ of 0.02 mm, inner race and outer race strike angles α of 85°, an inner race initial polar radius ro of 7.8 mm, and an outer race initial polar radius ro of 7.9 mm) achieves a 60.7% fatigue life increase. The findings provide theoretical support and parameter guidance for the optimal bearing design with logarithmic spiral raceways. Full article
(This article belongs to the Section Engineering and Materials)
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19 pages, 15506 KB  
Article
The Analysis of Plastic Forming in the Rolling Process of Difficult-to-Deform Ti + Ni Layered Composites
by Dariusz Rydz, Sebastian Mróz, Piotr Szota, Grzegorz Stradomski, Tomasz Garstka and Tomasz Cyryl Dyl
Materials 2025, 18(9), 1926; https://doi.org/10.3390/ma18091926 - 24 Apr 2025
Cited by 1 | Viewed by 903
Abstract
The article presents the results of experimental studies on the symmetrical and asymmetrical rolling process of composite laminate sheets consisting of difficult-to-deform Ti and Ni materials. Composite sheets joined by explosive welding were used for the tests. The aim of the research was [...] Read more.
The article presents the results of experimental studies on the symmetrical and asymmetrical rolling process of composite laminate sheets consisting of difficult-to-deform Ti and Ni materials. Composite sheets joined by explosive welding were used for the tests. The aim of the research was to determine the impact of plastic shaping conditions in the rolling process on the quality and selected functional properties of the materials constituting the layered composite. The rolling process was carried out cold on a duo laboratory rolling mill with a roll diameter of 300 mm. During the rolling process, the influence of the rolling process conditions on the distribution of metal pressure forces on the rolls was determined, as well as the shear strength and microstructural studies of the joint area of the layered composites. As part of the conducted considerations, residual stress tests were carried out using the Barkhausen noise method. The scientific aim of the presented work was to determine the optimal conditions for the plastic processing of multi-layer Ti-Ni sheets. The results presented in the work allowed for determining the most favorable conditions for the rolling process. Full article
(This article belongs to the Special Issue Achievements in Foundry Materials and Technologies)
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19 pages, 10536 KB  
Article
Numerical Study of Laminar Unsteady Circular and Square Jets in Crossflow in the Low Velocity Ratio Regime
by Francisco C. Martins and José C. F. Pereira
Fluids 2024, 9(12), 292; https://doi.org/10.3390/fluids9120292 - 10 Dec 2024
Cited by 3 | Viewed by 1597
Abstract
The unsteady three-dimensional flow interactions in the near field of square and circular jets issued normally to a crossflow were predicted by direct numerical simulations, aiming to investigate the effect of the nozzle cross-section on the vortical structures formed in this region. The [...] Read more.
The unsteady three-dimensional flow interactions in the near field of square and circular jets issued normally to a crossflow were predicted by direct numerical simulations, aiming to investigate the effect of the nozzle cross-section on the vortical structures formed in this region. The analysis focuses on jets in crossflow with moderate Reynolds numbers (Rej=200 and Rej=300) based on the jet velocity the characteristic length of the nozzle and low jet-to-cross-flow velocity ratios, 0.25R1.4, where the jets are absolutely unstable. In this regime, the flow becomes periodic and laminar, and three distinct wake flow configurations were identified: (1) symmetric shedding of hairpin vortices at Rej=200; (2) the formation of toroidal vortices as the legs of hairpin vortices merge and the vortices roll up at Rej=300 and R0.67; (3) asymmetric shedding of hairpin vortices in the square jet at Rej=300 and R0.9, where higher-frequency hairpin vortex shedding combines with a low-frequency spanwise oscillation in the counter-rotating vortex pair. The dynamics of each of these flow states were analyzed. Power spectral density plots show a measurable increase in the shedding frequencies in Rej=300 jets with R, and that these frequencies are consistently larger in circular jets. Full article
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19 pages, 8427 KB  
Article
Theoretical Study of Asymmetric Bending Force on Metal Deformation in Cold Rolling
by Zhuwen Yan, Shuaizhen Pan, Yingxin Tang and Wenjun Cao
Metals 2024, 14(10), 1168; https://doi.org/10.3390/met14101168 - 13 Oct 2024
Cited by 4 | Viewed by 2023
Abstract
A three-dimensional elastic–plastic finite element model of a six-roll cold rolling mill has been developed using the finite element software ABAQUS. The actual parameters of the rolling mill have been incorporated into the finite element model, with the working conditions applied as boundary [...] Read more.
A three-dimensional elastic–plastic finite element model of a six-roll cold rolling mill has been developed using the finite element software ABAQUS. The actual parameters of the rolling mill have been incorporated into the finite element model, with the working conditions applied as boundary constraints and load conditions. Subsequently, a non-symmetrical bending force is introduced to the finite element model. Through simulation calculations, this study analyzes the patterns of change in the transverse pressure of the rolling mill and roller pressure during non-symmetrical bending, as well as the variations in strip thickness, crown, edge drop, and flatness. Additionally, the regulating function of the bending force is examined. Each adjustment of 5 t in the asymmetric bending force results in an increase of approximately 0.01 mm in the thickness of the positive bending side of the strip while causing a decrease of about 0.01 mm in the thickness of the negative bending side. Therefore, the application of asymmetric bending forces proves to be effective in controlling the shape of lateral wave defects on the edges of steel strips. Full article
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18 pages, 6074 KB  
Article
Study on Cavity Filling Defects and Tensile Properties of L-Shaped Profiled Rings
by Tiewen Hao, Junzhe Chen, Tao Zhang, Zhenyang Qin and Yunxin Wu
Materials 2024, 17(19), 4930; https://doi.org/10.3390/ma17194930 - 9 Oct 2024
Viewed by 1227
Abstract
Severe cavity filling defects and poor mechanical properties increase the difficulty in the integrated forming of L-shaped profiled rings due to its asymmetrical section geometry. A novel rolling method of a C-shaped ring was proposed in this study, and two symmetric L-shaped rings [...] Read more.
Severe cavity filling defects and poor mechanical properties increase the difficulty in the integrated forming of L-shaped profiled rings due to its asymmetrical section geometry. A novel rolling method of a C-shaped ring was proposed in this study, and two symmetric L-shaped rings were prepared simultaneously. A numerical model of C-shaped ring rolling was established, and the cavity filling defects in different directions and the overall forming defect were defined for a qualitative analysis of the geometry’s accuracy. The effect of the rolling parameters on the forming defects and ring quality was investigated. The forming defects increased with an increase in the groove depth ratio as well as decreases in the groove angle and rolling ratio. The feeding strategy with a constant ring growth velocity led to the best geometric accuracy and strain uniformity of the C-shaped rings. Optimized rolling parameters can be acquired by the Box–Behnken optimization method with multi-objective optimization of the rolling stability and ring quality. An experiment of C-shaped ring rolling was successfully prepared, based on the optimized parameters. The hardness distribution on the cross-section was symmetric and uniform. The C-shaped ring showed obvious anisotropy of the tensile properties of the cast ring’s blank, and heat treatment had little effect on the improvement of the isotropy. Full article
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11 pages, 1476 KB  
Brief Report
Multiple Steady States in Laminar Rayleigh–Bénard Convection of Air
by Julien Carlier and Miltiadis V. Papalexandris
Fluids 2024, 9(1), 7; https://doi.org/10.3390/fluids9010007 - 26 Dec 2023
Cited by 2 | Viewed by 2355
Abstract
In this article, we report on numerical simulations of laminar Rayleigh–Bénard convection of air in cuboids. We provide numerical evidence of the existence of multiple steady states when the aspect ratio of the cuboid is sufficiently large. In our simulations, the Rayleigh number [...] Read more.
In this article, we report on numerical simulations of laminar Rayleigh–Bénard convection of air in cuboids. We provide numerical evidence of the existence of multiple steady states when the aspect ratio of the cuboid is sufficiently large. In our simulations, the Rayleigh number is fixed at Ra=1.7×104. The gas in the cube is initially at rest but subject to random small-amplitude velocity perturbations and an adverse temperature gradient. When the flow domain is a cube, i.e., the aspect ratio is equal to unity, there is only one steady state. This state is characterized by the development of a single convective roll and by a symmetric normalized temperature profile with respect to the mid-height. On the contrary, when the aspect ratio is equal to 2, there are five different steady states. Only one of them exhibits a symmetric temperature profile and flow structure. The other four steady states are characterized by two-roll configurations and asymmetric temperature profiles. Full article
(This article belongs to the Topic Fluid Mechanics)
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20 pages, 9321 KB  
Article
Analysis of Mechanical Parameters in Multi-Pass Asymmetrical Rolling of Strip by Slab Method
by Qilin Zhao, Xianlei Hu and Xianghua Liu
Materials 2023, 16(18), 6286; https://doi.org/10.3390/ma16186286 - 19 Sep 2023
Cited by 5 | Viewed by 1777
Abstract
Mechanical parameters, time consumption and energy consumption are important considerations in the application of a certain rolling process. This study aims to investigate characteristics of the roll force, roll torque, roll power, rolling time and total work in multi-pass asymmetrical rolling of strip. [...] Read more.
Mechanical parameters, time consumption and energy consumption are important considerations in the application of a certain rolling process. This study aims to investigate characteristics of the roll force, roll torque, roll power, rolling time and total work in multi-pass asymmetrical rolling of strip. Mathematic models were built using the slab method to calculate parameters in the asymmetrical rolling process, and the characteristics of these parameters were analyzed on the basis of simulation results. Mechanical parameters are affected by the change of deformation region type. When the speed ratio is less than the critical speed ratio, the roll force, absolute values of roll torque and roll power are found to increase with the increase in the speed ratio. After the speed ratio reaches the critical speed ratio, the roll force, roll torque and lower roll power keep constant, but the upper roll power continues increasing. The upper roll torque and upper roll power required by asymmetrical rolling are much greater than that by symmetrical rolling, which indicates that stronger drive shafts and more powerful drive motors are required by asymmetrical rolling. Compared with symmetrical rolling, asymmetrical rolling requires less roll force to obtain the same thickness reduction, especially for thin and hard strips. Rolling time can be saved at the cost of more energy consumption by using asymmetrical rolling with the same roll force to attain the same final thickness. The results and conclusions of this study can provide a reference for mill design and application of asymmetrical rolling in strip manufacturing. Full article
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19 pages, 4385 KB  
Article
Dynamic Analysis and Experiment of Multiple Variable Sweep Wings on a Tandem-Wing MAV
by Liang Gao, Yanhe Zhu, Xizhe Zang, Junming Zhang, Boyang Chen, Liyi Li and Jie Zhao
Drones 2023, 7(9), 552; https://doi.org/10.3390/drones7090552 - 26 Aug 2023
Cited by 4 | Viewed by 5693
Abstract
The current morphing technologies are mostly regarded as auxiliary tools, providing additional control torques to enhance the flight maneuverability of unmanned aerial vehicles (UAVs), and they cannot exist independently of the traditional control surfaces. In this paper, we propose a tandem-wing micro aerial [...] Read more.
The current morphing technologies are mostly regarded as auxiliary tools, providing additional control torques to enhance the flight maneuverability of unmanned aerial vehicles (UAVs), and they cannot exist independently of the traditional control surfaces. In this paper, we propose a tandem-wing micro aerial vehicle (MAV) with multiple variable-sweep wings, which can reduce the additional inertia forces and moments and weaken the dynamic coupling between longitudinal and lateral motion while the MAV morphs symmetrically for pitch control or asymmetrically for roll control, thereby flying without the traditional aileron and elevator. First, load experiments were conducted on the MAV to verify the structural strength of the multiple variable sweep wings, and the control moments caused by the morphing of the MAV were presented through numerical simulations. Then, the effects caused by symmetric and asymmetric morphing were investigated via dynamic response simulations based on the Kane dynamic model of the MAV, and the generated additional inertia forces and moments were also analyzed during morphing. Finally, dynamic response experiments and open-loop flight experiments were conducted. The experimental results demonstrated that the morphing mode in this study could weaken the coupling between the longitudinal and lateral dynamics and that it was feasible for attitude control without the traditional aileron and elevator while flying. Full article
(This article belongs to the Special Issue Optimal Design, Dynamics, and Navigation of Drones)
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19 pages, 22389 KB  
Article
Flow Structures and Aerodynamic Behavior of a Small-Scale Joined-Wing Aerial Vehicle under Subsonic Conditions
by Tze How New, Zhen Wei Teo, S. Li, Z. A. Ong and Björn Nagel
Aerospace 2023, 10(8), 661; https://doi.org/10.3390/aerospace10080661 - 25 Jul 2023
Cited by 3 | Viewed by 3135
Abstract
Flow behavior and aerodynamic performance of a small-scale joined-wing unmanned aerial vehicle (UAV) was studied experimentally and numerically under various pitch and yaw angle combinations in subsonic flow conditions. Selected numerical results are compared against experimental results obtained using surface oil flow visualizations [...] Read more.
Flow behavior and aerodynamic performance of a small-scale joined-wing unmanned aerial vehicle (UAV) was studied experimentally and numerically under various pitch and yaw angle combinations in subsonic flow conditions. Selected numerical results are compared against experimental results obtained using surface oil flow visualizations and force measurements, with additional simulations expanding the range of combined pitch and yaw configurations. Under zero-yaw conditions, increasing the pitch angle leads to the formation of symmetric ogive vortex roll-ups close to the fuselage and their significant interactions with the fore-wing. Additionally, contributions to lift and drag coefficients under zero-yaw conditions by the key UAV components have been documented in detail. In contrast, when the UAV is subjected to combined pitch and yaw, no clear evidence of such ogive vortex roll-ups can be observed. Instead, asymmetric flow separations occur over the fuselage’s port side and resemble bluff-body flow behavior. Additionally, these flow separations become more complex, and they interact more with the fuselage and fore- and aft-wings when the yaw angle increases. Lift and drag variations due to different pitch and yaw angle combinations are also documented. Finally, rolling and yawing moment results suggest that the present UAV possesses adequate flight stability unless the pitch and yaw angles are high. Full article
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20 pages, 9777 KB  
Article
A New Type Bionic Foldable Wing Design for High Maneuverable Unmanned Aerial Vehicle
by Xitong Zhang, Gui Cheng and Gang Chen
Appl. Sci. 2023, 13(14), 8345; https://doi.org/10.3390/app13148345 - 19 Jul 2023
Cited by 8 | Viewed by 5261
Abstract
With the improvement of aircraft requirements in civil and military fields, aircraft are developing towards the direction of high efficiency and multi-mission. Foldable wing aircraft with large deformation capability will be able to meet flight requirements and performance under different conditions. Based on [...] Read more.
With the improvement of aircraft requirements in civil and military fields, aircraft are developing towards the direction of high efficiency and multi-mission. Foldable wing aircraft with large deformation capability will be able to meet flight requirements and performance under different conditions. Based on the bionic design concept, a feather-like foldable morphing wing based on a multi-link mechanism from the flight characteristics of birds was designed. In order to validate the feasibility of the proposed morphing wing conception, a UAV with bionic foldable wings was fabricated. The aerodynamic performance of the prototype model was tested under different working conditions by wind tunnel test and flight test. The simulation and wind tunnel experimental test showed that the prototype has excellent longitudinal and transverse directional aerodynamics. When the wing is symmetrically morphing, the optimal lift-to-drag ratio can be maintained under different flow velocities. When the wing is asymmetrically morphing, it can replace the aileron to achieve an efficient roll maneuver. Full article
(This article belongs to the Special Issue Bionic Design and Manufacturing of Innovative Aircraft)
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16 pages, 9826 KB  
Article
Controlling the Fiber Stress Distribution with Variable-Frequency Step Roll for Tunable Spun Yarn Structures
by Zhiyong Peng, Wei Li, Ze Chen, Pinxun Wang, Ziyi Su, Yue Sun, Keshuai Liu, Duo Xu and Weilin Xu
Polymers 2023, 15(13), 2974; https://doi.org/10.3390/polym15132974 - 7 Jul 2023
Viewed by 2331
Abstract
The dynamic regulation of fiber stress distribution in the yarn-forming triangle area is critical for controlling variable composite yarn structures, including siro and sirofil composite yarns. In this study, comparison analyses of the variable geometric structure and stress distribution during the yarn-forming process, [...] Read more.
The dynamic regulation of fiber stress distribution in the yarn-forming triangle area is critical for controlling variable composite yarn structures, including siro and sirofil composite yarns. In this study, comparison analyses of the variable geometric structure and stress distribution during the yarn-forming process, which involves step rolls with asymmetrical fiber control, have been carried out using ring-spinning technology. The geometric analyses show that partly staple fibers are continuously controlled while other fibers intermittently lack stress restraint, resulting in cyclically changed helical angles and wrapping density in the yarn-forming triangle area. The yarn structure model displayed that periodically distributed staple fibers occur in siro composite yarn, while sirofil composite yarn shows gradual periodic changes with uniform thickness variations, caused by cyclical changes in the stress distribution between filaments, and the strand altered the yarn-forming zone shapes from symmetrical to offset. Then, a systematic comparison of variable composite yarns with different frequencies (high, medium and low frequency) revealed that low-frequency step roll with wider grooves resulted in an intermittent output of staple fibers with less stress restraint, resulting in more pronounced structural variation in the siro and sirofil composite yarns with a slight yarn quality deterioration. Full article
(This article belongs to the Special Issue Advances in Fiber Materials and Manufacturing)
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