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Keywords = surrounding rock failure mechanism

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26 pages, 8018 KB  
Article
Failure Mechanism and Rib-Roof Synergistic Support Technology for Bottom-Driven Roadways in Deep Thick Coal Seams
by Yanghao Peng, Hanze Jiang, Zhenjie Peng, Qiang Fu, Changjiang Li and Jianlin Zhou
Appl. Sci. 2026, 16(2), 970; https://doi.org/10.3390/app16020970 (registering DOI) - 17 Jan 2026
Abstract
Roadways driven along the floor of thick coal seams, while retaining the top coal, form “thick coal seam floor roadways.” These large-section roadways feature a composite coal-rock roof and weak coal ribs, leading to low overall strength and poor stability of the surrounding [...] Read more.
Roadways driven along the floor of thick coal seams, while retaining the top coal, form “thick coal seam floor roadways.” These large-section roadways feature a composite coal-rock roof and weak coal ribs, leading to low overall strength and poor stability of the surrounding rock. Significant deformation and “necking” often occur, accompanied by roof falls and rib spalling, which are exacerbated under high stress or adverse geology, threatening mine safety and production. In this study, the 2201 haulage gateway in Yingpanhao Coal Mine is investigated to address surrounding rock control in such deep roadways. Using field investigation, theoretical analysis, numerical simulation, and similar simulation tests, the failure mechanisms of ribs and roofs are analyzed. Rib failure is characterized by tensile fracture in the shallow zone, splitting failure in the medium-depth zone, and incomplete conjugate shear in the deep zone. Corresponding mechanical models are established, and a method for calculating total rib failure depth—combining tensile/splitting and shear failure depths—is proposed, along with a bolt length design formula. Based on this, a synergistic roof-and-rib support technology is developed. The failure mechanism and optimal support scheme are validated through simulation tests and successfully applied in the field, demonstrating satisfactory performance. The findings provide a valuable reference for support design in similar mining roadways. Full article
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18 pages, 1521 KB  
Article
Excavation Stability of Tunnel Structure in Water-Rich Areas
by Zhuanding Gong, Xuedong Fu and Xuansheng Cheng
Appl. Sci. 2026, 16(2), 902; https://doi.org/10.3390/app16020902 - 15 Jan 2026
Viewed by 19
Abstract
To investigate the influence of different water-rich conditions on tunnel excavation stability, three typical working conditions were designed based on the engineering characteristics of tunnels in water-rich areas (with groundwater levels 70 m, 55 m, and 40 m from the tunnel bottom, respectively). [...] Read more.
To investigate the influence of different water-rich conditions on tunnel excavation stability, three typical working conditions were designed based on the engineering characteristics of tunnels in water-rich areas (with groundwater levels 70 m, 55 m, and 40 m from the tunnel bottom, respectively). Numerical simulation research on tunnel excavation stability was carried out using the finite difference method. The results show that the influence of surrounding rock mechanical strength indexes on pore water pressure distribution is significantly greater than that of water-rich conditions; under the action of pore water pressure, the displacements of different parts of the tunnel structure exhibit differentiated characteristics, with the displacement of the arch foot being larger than that of the vault; the tunnel bottom is a high-risk area for geological hazards such as shear failure and mud burst, which requires key prevention and control. The research results can provide data support and technical reference for disaster early warning and support design optimization of tunnel projects in water-rich areas. Full article
37 pages, 12417 KB  
Article
Rate-Dependent Fracturing Mechanisms of Granite Under Different Levels of Initial Damage
by Chunde Ma, Chenyang Li, Wenyuan Yang, Chenyu Wang, Qiang Gong and Hongbo Zhou
Appl. Sci. 2026, 16(2), 871; https://doi.org/10.3390/app16020871 - 14 Jan 2026
Viewed by 75
Abstract
Excavation of underground spaces often causes significant initial damage to surrounding rock, which can notably alter its mechanical properties. However, most studies on loading rate effects neglect the role of initial damage. This study investigates how initial damage and loading rate together affect [...] Read more.
Excavation of underground spaces often causes significant initial damage to surrounding rock, which can notably alter its mechanical properties. However, most studies on loading rate effects neglect the role of initial damage. This study investigates how initial damage and loading rate together affect granite’s mechanical behavior and fracturing characteristics. Granite specimens with different initial damage levels were subjected to uniaxial compression at varying loading rates to assess their mechanical parameters, stress thresholds, failure modes, energy evolution, and associated acoustic emission (AE) activity. Results indicate that granite’s mechanical behavior exhibits greater sensitivity to loading rate than to initial damage. As the loading rate increases, both strength and elastic modulus initially decrease and then rise, while the dissipated-to-input energy ratio reaches a maximum when the strength is at its lowest. This phenomenon occurs because, when cracks are allowed to fully develop, a relatively higher loading rate increases the likelihood of crack initiation and propagation, thereby reducing strength. The AE responses of initial damage granite samples (IDGSs), including counts, RA/AF value, b-value, and entropy, exhibit stage-dependent variations and contain precursory information before failure. Moreover, AE signals display multifractal characteristics across different loading rates. These findings reveal the mechanisms underlying granite’s mechanical response when both initial damage and loading rate act together: initial damage primarily affects the complexity and number of local microcracks, while loading rate determines the dominant crack initiation and propagation modes. Moreover, how the failure time of IDGSs varies with loading rate can be described by an inverse exponential function. These findings enhance insight into the coupling mechanism of initial damage and loading rate, with significant implications for failure warning and the cost-effectiveness of underground excavation. Full article
38 pages, 13931 KB  
Article
Numerical Simulation of Evolution Mechanism of Rockburst Risk in Deep Rock Tunnels Under Anchor Rod Anchoring
by Xiaojia Chang, Mingming He, Kaiqiang Wu and Mingchen Ding
Buildings 2026, 16(2), 344; https://doi.org/10.3390/buildings16020344 - 14 Jan 2026
Viewed by 141
Abstract
The evolution mechanism of the bearing layer in the surrounding rock of tunnels with rockburst risk is extremely complex under bolt anchorage in deep strata. In this paper, the stress response, energy evolution, and crack development under different in situ stress levels and [...] Read more.
The evolution mechanism of the bearing layer in the surrounding rock of tunnels with rockburst risk is extremely complex under bolt anchorage in deep strata. In this paper, the stress response, energy evolution, and crack development under different in situ stress levels and rock bolt quantities are systematically investigated. The results found that significant stress concentration and energy accumulation zones tend to form in the surrounding rock under high in situ stress conditions. The rapid unloading of radial stress and the sudden increase in kinetic energy are well-correlated in terms of time, representing important characteristics of dynamic rock failure. A significant decrease occurs in the maximum radial stress, kinetic energy, and strain energy of the surrounding rock as the number of rock bolts increases, while the number and connectivity of cracks notably weaken. This causes the failure process of the surrounding rock to transition from unstable to controlled development. It is indicated that rock bolt support can reduce the potential risk of rockbursts by regulating stress redistribution and energy release paths under high in situ stress. The findings provide a reference for evaluating surrounding rock stability and optimizing support parameters in deep-buried tunnels. Full article
(This article belongs to the Section Building Structures)
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23 pages, 13894 KB  
Article
Study on the Mechanical Properties and Microscopic Damage Constitutive Equation of Coal–Rock Composites Under Different Strain Rates
by Guang Wen, Peilin Gong, Tong Zhao, Kang Yi, Jingmin Ma, Wei Zhang, Yanhui Zhu, Peng Li and Libin Bai
Appl. Sci. 2026, 16(2), 579; https://doi.org/10.3390/app16020579 - 6 Jan 2026
Viewed by 131
Abstract
Under the influence of engineering disturbances, the loading rate of surrounding rock is in a state of continuous adjustment. This study conducts experimental investigations on the mechanical response characteristics under different strain rates (10−5 s−1, 10−4 s−1, [...] Read more.
Under the influence of engineering disturbances, the loading rate of surrounding rock is in a state of continuous adjustment. This study conducts experimental investigations on the mechanical response characteristics under different strain rates (10−5 s−1, 10−4 s−1, and 10−3 s−1). During the uniaxial loading process of coal–rock composite specimens, multi-parameter monitoring was implemented, and a systematic study was carried out on the ring-down count induced by microcracks, the energy values of acoustic emission (AE) events, the stage-dependent strain characteristics on the specimen surface, and the surface temperature variation characteristics. Additionally, the stress–strain curve characteristics under different strain rates were comparatively analyzed in stages. The loading process of the coal–rock composite specimens was reproduced using the Particle Flow Code (PFC3D 6.0) simulation software. The simulation results indicate that the stress–strain results obtained from the simulation are in good agreement with the laboratory test results; based on these simulation results, the energy accumulation and dissipation characteristics of the coal–rock composite specimens under the influence of strain rate were revealed. Furthermore, a microscopic damage model considering strain rate was constructed based on the Weibull probability statistics theory. The results show that strain rate has a significant impact on the strength, elastic modulus, and failure mode of the coal–rock composite specimens. At low strain rates, the specimens exhibit obvious progressive failure characteristics and strain localization phenomena, while at higher strain rates, they show brittle sudden failure characteristics. Meanwhile, the thermal imaging results reveal that at high strain rates, the overall temperature rise in the composite specimens is rapid, whereas at low strain rates, the overall temperature rise is slow—but the temperature rise in the coal portion is faster than that in the rock portion. The peak temperature at high strain rates is approximately 2 °C higher than that at low strain rates. The PFC simulation results demonstrate that the larger the strain rate, the faster the growth rate of plastic energy in the post-peak stage and the faster the release rate of elastic energy. Full article
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19 pages, 5167 KB  
Article
Safety Support Design and Sustainable Guarantee Method for Gob-Side Roadway Along Thick Coal Seams
by Peng Huang, Bo Wu, Erkan Topal, Hu Shao, Zhenjiang You, Shuxuan Ma and Ruirui Chen
Sustainability 2026, 18(1), 346; https://doi.org/10.3390/su18010346 - 29 Dec 2025
Viewed by 239
Abstract
Maintaining the stability of the mine roadway is of paramount importance, as it is critical in ensuring the daily operational continuity, personnel safety, long-term economic viability, and sustainability of the entire mining operation. Significant instability can trigger serious disruptions—such as production stoppages, equipment [...] Read more.
Maintaining the stability of the mine roadway is of paramount importance, as it is critical in ensuring the daily operational continuity, personnel safety, long-term economic viability, and sustainability of the entire mining operation. Significant instability can trigger serious disruptions—such as production stoppages, equipment damage, and severe safety incidents—which ultimately compromise the project’s financial returns and future prospects. Therefore, the proactive assessment and rigorous control of roadway stability constitute a foundational element of successful and sustainable resource extraction. In China, thick and extra-thick coal seams constitute over 44% of the total recoverable coal reserves. Consequently, their safe and efficient extraction is considered vital in guaranteeing energy security and enhancing the efficiency of resource utilization. The surrounding rock of gob-side roadways in typical coal seams is often fractured due to high ground stress, intensive mining disturbances, and overhanging goaf roofs. Consequently, asymmetric failure patterns such as bolt failure, steel belt tearing, anchor cable fracture, and shoulder corner convergence are common in these entries, which pose a serious threat to mine safety and sustainable mining operations. This deformation and failure process is associated with several parameters, including the coal seam thickness, mining technology, and surrounding rock properties, and can lead to engineering hazards such as roof subsidence, rib spalling, and floor heave. This study proposes countermeasures against asymmetric deformation affecting gob-side entries under intensive mining pressure during the fully mechanized caving of extra-thick coal seams. This research selects the 8110 working face of a representative coal mine as the case study. Through integrated field investigation and engineering analysis, the principal factors governing entry stability are identified, and effective control strategies are subsequently proposed. An elastic foundation beam model is developed, and the corresponding deflection differential equation is formulated. The deflection and stress distributions of the immediate roof beam are thereby determined. A systematic analysis of the asymmetric deformation mechanism and its principal influencing factors is conducted using the control variable method. A support approach employing a mechanical constant-resistance single prop (MCRSP) has been developed and validated through practical application. The findings demonstrate that the frequently observed asymmetric deformation in gob-side entries is primarily induced by the combined effect of the working face’s front abutment pressure and the lateral pressure originating from the neighboring goaf area. It is found that parameters including the immediate roof thickness, roadway span, and its peak stress have a significant influence on entry convergence. Under both primary and secondary mining conditions, the maximum subsidence shows an inverse relationship with the immediate roof thickness, while exhibiting a positive correlation with both the roadway span and the peak stress. Based on the theoretical analysis, an advanced support scheme, which centers on the application of an MCRSP, is designed. Field monitoring data confirm that the peak roof subsidence and two-side closure are successfully limited to 663 mm and 428 mm, respectively. This support method leads to a notable reduction in roof separation and surrounding rock deformation, thereby establishing a theoretical and technical foundation for the green and safe mining of deep extra-thick coal seams. Full article
(This article belongs to the Special Issue Scientific Disposal and Utilization of Coal-Based Solid Waste)
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20 pages, 5542 KB  
Article
Experimental Study on the Creep Behavior and Permeability Evolution of Tuff Under Unloading Confining Pressure with Seepage–Stress Coupling Effects
by Wenlong Dong, Lijun Han, Zishuo Liu, Yijiang Zong, Jun Tang and Dalong Yang
Processes 2025, 13(12), 4089; https://doi.org/10.3390/pr13124089 - 18 Dec 2025
Viewed by 249
Abstract
The long-term stability of deep underground excavations near aquifer-bearing strata is primarily controlled by the time-dependent deformation and permeability changes in the surrounding rock mass under the combined effects of mechanical loading and groundwater seepage. This study experimentally investigates the creep behavior and [...] Read more.
The long-term stability of deep underground excavations near aquifer-bearing strata is primarily controlled by the time-dependent deformation and permeability changes in the surrounding rock mass under the combined effects of mechanical loading and groundwater seepage. This study experimentally investigates the creep behavior and permeability evolution of tuff specimens subjected to stepwise reductions in confining pressure under coupled seepage and stress conditions. Conventional triaxial compression tests were conducted to determine the peak strength at confining pressures of 10, 15, and 20 MPa. Subsequently, triaxial creep tests were performed, maintaining axial stress at 70% of the previously established peak strength, with a constant seepage pressure of 4 MPa, while progressively decreasing the confining pressure. The results clearly reveal a three-stage creep process—with instantaneous, steady-state, and accelerated phases—with the radial strain exceeding axial strain and ultimately dominating at failure. This indicates that failure is characterized by significant volumetric expansion. At the specified initial confining pressures of 10 MPa, 15 MPa, and 20 MPa, the tuff specimens exhibited volumetric strains of −1.332, −1.119, and −0.836 at failure, respectively. Permeability evolution depends on the creep stage, showing a pronounced increase during the accelerated creep phase that often surpasses the cumulative permeability changes observed earlier. The specimen’s permeability at failure increased by factors of 3.97, 3.21, and 3.61 compared to the initial stage of the experiment, respectively. Additionally, permeability evolution exhibits a strong functional relationship with volumetric strain, which can be effectively modeled using an exponential function. The experimental findings further indicate that, as the confining pressure is gradually reduced, the permeability evolves following a clear exponential trend. Additionally, a higher initial confining pressure slows the rate at which permeability increases. These findings clarify the three-stage creep behavior and the associated evolution of the permeability index in tuff under coupled seepage–stress conditions. Additionally, they present a quantitative model linking permeability to volumetric strain, offering both a theoretical foundation and a new approach for assessing the long-term stability risks of deep underground engineering projects. Full article
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18 pages, 3715 KB  
Article
Research on the Mechanical Behavior of Interlayer-Salt Rock Interface in Salt Cavern Gas Storage Under Storage-Release Cycle
by Xiaochuan Yang, Yan Qin, Nengxiong Xu, Bin Zhang, Shuangxi Feng and Jiayu Qin
Energies 2025, 18(24), 6497; https://doi.org/10.3390/en18246497 - 11 Dec 2025
Viewed by 263
Abstract
The interlayer-salt rock interface in the surrounding rock of salt caverns is the main channel for gas leakage during long-term operation of salt cavern gas storage (SCGS). To ensure the long-term safe operation of SCGS containing interlayered salt caverns, this study establishes a [...] Read more.
The interlayer-salt rock interface in the surrounding rock of salt caverns is the main channel for gas leakage during long-term operation of salt cavern gas storage (SCGS). To ensure the long-term safe operation of SCGS containing interlayered salt caverns, this study establishes a standard pear-shaped cavity numerical model and uses interface elements to simulate the interlayer-salt rock interface. Through a 30-year operating cycle simulation, the effects of key parameters such as minimum operating pressure, interlayer dip angle, and interlayer thickness on cavity deformation, plastic zone distribution, interface shear stress, and interface fracture development were studied, clarifying the mechanical behavior of the interlayer-salt rock interface in salt cavern gas storage facilities under storage-release cycles. The research results show that a lower minimum operating pressure significantly enhances the creep and interface slip of salt rock, leading to an increase in interface shear stress, fracture propagation, and cavity shrinkage. An increase in the dip angle of the interlayer raises the proportion of tangential stress at the interface, inducing intense shear concentration and an increase in the volume of shear failure. However, thickening the interlayer can improve the interface compliance, significantly weaken the shear effect, and suppress interface fracture. Moreover, the overall stability of the cavity is jointly controlled by three factors. Higher operating pressure, moderate dip angle, and reasonable interlayer thickness all contribute to reducing the volume of the plastic zone, decreasing the contraction rate, and enhancing long-term safety. This study reveals the mechanical influence of the interface between the interlayer and salt rock during the storage and release cycle of the cavity and its impact on the stability of the cavity and interlayer. It provides a theoretical basis for the design optimization and operation management of salt cavern gas storage facilities with interlayers. Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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16 pages, 1141 KB  
Article
Flow Evolution in Magmatic Conduits: A Constructal Law Analysis of Stochastic Basaltic and Felsic Lava Dynamics
by Antonio F. Miguel, Vinícius R. Pepe and Luiz A. O. Rocha
Fluids 2025, 10(12), 319; https://doi.org/10.3390/fluids10120319 - 2 Dec 2025
Viewed by 276
Abstract
This study probabilistically assesses magma ascent by modeling dike propagation as a fully coupled fluid-flow, thermo-mechanical problem, explicitly accounting for the stochastic heterogeneity of the crustal host rock. We study felsic (rhyolite) lava flow and two distinct basaltic feeding regimes that correspond to [...] Read more.
This study probabilistically assesses magma ascent by modeling dike propagation as a fully coupled fluid-flow, thermo-mechanical problem, explicitly accounting for the stochastic heterogeneity of the crustal host rock. We study felsic (rhyolite) lava flow and two distinct basaltic feeding regimes that correspond to the conditions necessary to produce the contrasting pāhoehoe and ʻaʻā surface morphologies. Basaltic dikes demonstrate high propagation efficiency to the surface (pāhoehoe-feeding regime 99.5%; ʻaʻā-feeding regime 97.5%), whereas rhyolite dikes have an 89% failure rate, attributed to significant friction. Both regimes represent distinct constructal approaches aimed at maximizing flow persistence. The pāhoehoe-feeding regime is a thermally regulated, stable design characterized by low-velocity, cooling-dominated dynamics. Its slow, persistent flow allows for significant conductive heating of the surrounding rock wall, creating an efficient, pre-heated thermal conduit. In contrast, the ʻaʻā-feeding regime is a mechanically dominated design governed by high-velocity, stochastic dynamics. This morphology is driven by forceful flow, and its thermal budget is supplemented by intense viscous dissipation (internal friction). Rhyolite magma flow fails upon losing constructal viability, driven by a coupled mechanical–thermal cascade. The sequence begins when a mechanical barrier halts the magma velocity, which triggers a freezing event and leads to permanent arrest. Full article
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25 pages, 7323 KB  
Article
Stability Assessment of Operation Tunnels Considering Long-Term Interaction Between the Lining and Surrounding Rock
by Peng Peng, Zhaopeng Ji, Chang Liu, Sulei Zhang and Mingqing Du
Buildings 2025, 15(23), 4240; https://doi.org/10.3390/buildings15234240 - 24 Nov 2025
Viewed by 419
Abstract
Operational tunnels are generally accompanied by time-dependent deformation and structural failures due to delayed behaviors, e.g., loading effects from surrounding rock and degradation of the concrete lining. This paper presents an analytical approach to investigate the long-term stability of tunnels considering those delayed [...] Read more.
Operational tunnels are generally accompanied by time-dependent deformation and structural failures due to delayed behaviors, e.g., loading effects from surrounding rock and degradation of the concrete lining. This paper presents an analytical approach to investigate the long-term stability of tunnels considering those delayed behaviors. To quantitatively characterize the degradation process of concrete lining, specific degradation models are adopted according to the identified obstacles in service environments. The viscoelastic Burgers model is selected to recognize the long-term creep properties of the surrounding rock. The time-varying solutions for tunnel deformation and lining stress can be obtained using the displacement compatibility condition between the concrete lining and the surrounding rock. The results find that the long-term stability of tunnels is governed by the interaction between the concrete lining and the surrounding rock. Different degradation models and rates significantly influence mechanical response, with thinner linings showing greater susceptibility. Viscoelastic rock properties further affect system behavior. The amplified effect of degradation under long-term rock loading underscores the necessity of understanding these coupled mechanisms for accurate life predictions. On account of the findings, a long-term performance maintenance method for operation tunnels is proposed and illustrated by a rehabilitation project for tunnel damage. Remediation of structural damage in operation tunnels should consider the surrounding rock condition and support structure performance, significantly improving long-term safety and reducing remediation costs. Overall, the present work provides some insight into the long-term stability assessment of operation tunnels. Full article
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18 pages, 7354 KB  
Article
Experimental Study on the Mechanism of Overtopping Failure and Breach Development in Homogeneous Earth Dams
by Peisheng Yang, Fugang Xu, Xixi Ye, Folin Li, Xiaohua Xu, Yang Wu and Lingyu Ouyang
Water 2025, 17(23), 3352; https://doi.org/10.3390/w17233352 - 23 Nov 2025
Viewed by 686
Abstract
According to statistics, between 1954 and 2021, China experienced 3558 dam failures in reservoirs, with flood overtopping accounting for 51.04% of these incidents. Once an earth-rock dam fails, it not only directly threatens the lives and property of surrounding residents and disrupts normal [...] Read more.
According to statistics, between 1954 and 2021, China experienced 3558 dam failures in reservoirs, with flood overtopping accounting for 51.04% of these incidents. Once an earth-rock dam fails, it not only directly threatens the lives and property of surrounding residents and disrupts normal living order, but also damages infrastructure such as farmland, transportation, and power systems, resulting in enormous economic losses. To investigate the mechanisms of overtopping failure and breach evolution in homogeneous earthen embankments during flood seasons, this study conducted seven sets of laboratory model tests with the Changkai Embankment in Fuzhou City, Jiangxi Province, as a prototype. The tests considered various operational conditions, including different crest widths, embankment heights, channel water depths, and river flow velocities. The test results are as follows: Overtopping failure of earth embankments can be categorised into three distinct stages. The breach formation process can be categorised into three stages: vertical erosion (stage I), breach expansion (stage II) and breach stabilisation (stage III). River water levels and inflow rates were identified as pivotal factors influencing the final morphology of the breach and the flow velocity within it. Conversely, the height of the dike was found to have little influence on the shape of the breach and the flow velocity. The breach width ranges from 6 cm to 12 cm. An increase in water depth, corresponding to a greater difference in water levels on both sides of the river, has been observed to result in a deeper breach and faster widening rate. Elevated water levels have been shown to increase the potential energy of the water, which is subsequently converted into greater kinetic energy during breach formation. This, in turn, increases the flow velocity at the breach. However, a negative correlation has been observed between inflow velocity and flow at the breach. This paper combines the material properties of the embankment to discuss the overtopping failure mechanism and the breach evolution law of homogeneous earth embankments. This provides a basis for preventing and controlling embankment failure disasters. Full article
(This article belongs to the Special Issue Disaster Risks and Resilience in Water Conservancy Projects)
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22 pages, 11544 KB  
Article
Research on the Stability and Support Effect of a Tunnel Excavated by a Mechanical Drilling Method: Insights from a PFC3D-FLAC3D Coupling Simulation
by Dan Huang, Zhijie Zheng and Yusong Zhao
Appl. Sci. 2025, 15(22), 12309; https://doi.org/10.3390/app152212309 - 20 Nov 2025
Viewed by 557
Abstract
This study employs a three-dimensional numerical simulation based on the discrete–finite element coupled method to investigate the mechanical excavation of a tunnel and its influence on the support structures. The discrete element method accurately reproduces the mechanical cutting procedure during excavation, and the [...] Read more.
This study employs a three-dimensional numerical simulation based on the discrete–finite element coupled method to investigate the mechanical excavation of a tunnel and its influence on the support structures. The discrete element method accurately reproduces the mechanical cutting procedure during excavation, and the finite element model covers the majority volume of the model for reflecting the response of far-field rock. The main conclusions drawn from this research are as follows: (1) Under true triaxial loading conditions, the influence of the inclined interface between the rock strata on the tunnel’s displacement and stress field is relatively low, and the uniform displacement and stress field are formed around the tunnel. (2) The detailed mechanical excavation and rock-breaking process is simulated, and a secondary crack layer (shear failure dominates) with a thickness of about 30 cm formed on the surrounding rock of the tunnel; secondary tensile and shear cracks present different distributions and orientations, which are caused by the mechanical drilling and cutting processes. (3) Although over 60% of the lengths of the anchor rods in the tunnel-side walls reach the yield strength of the Q235 steel rod, the anchor rod system is relatively safe (lower than the tensile strength) and plays a positive role on rock stability; however, the anchor rods in the tunnel roof are safer because the low deformation (about 50% compared to the rods in the side walls), and only a minority of the anchor rods exceed the yield stress. Full article
(This article belongs to the Special Issue Recent Research on Tunneling and Underground Engineering)
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20 pages, 20026 KB  
Article
Overburden Behavior and Coal Wall Spalling Characteristics Under Large-Mining-Height Conditions
by Wenze Fan and Lijun Han
Appl. Sci. 2025, 15(22), 12303; https://doi.org/10.3390/app152212303 - 20 Nov 2025
Viewed by 370
Abstract
Large-mining-height technology has been increasingly applied in thick seam mining to enhance productivity and resource recovery. However, it also intensifies strata pressure and complicates surrounding rock control, leading to greater overburden movement, stronger roof weighting, and severe coal wall spalling. Taking the 12306 [...] Read more.
Large-mining-height technology has been increasingly applied in thick seam mining to enhance productivity and resource recovery. However, it also intensifies strata pressure and complicates surrounding rock control, leading to greater overburden movement, stronger roof weighting, and severe coal wall spalling. Taking the 12306 working face of the Wangjialing Mine as a case, this study employs physical similarity experiments and UDEC numerical simulations to investigate the coupled mechanism of overburden migration and coal wall instability. Results show that abutment stress induces non-uniform deformation, while strata pressure changes directly govern spalling depth. Moreover, coal wall instability is strongly affected by multiple factors: greater burial depth intensifies crack propagation, larger mining height expands failure depth, larger mining step size extends the stress-affected zone, larger dip angle shifts failure upward, and lower support resistance weakens control capacity. These findings clarify the disaster mechanism of deep large-mining-height faces and provide theoretical and engineering guidance for optimizing support design and enhancing coal wall stability. Full article
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25 pages, 5567 KB  
Article
Monitoring and Prediction of Deformation and Failure of Roadway Surrounding Rock Based on Binocular Vision and Random Forest
by Pengfei Shan, Long Zhang, Chengwei Yan, Huicong Xu, Zheng Meng, Bojia Xi and Gang Xu
Appl. Sci. 2025, 15(22), 12070; https://doi.org/10.3390/app152212070 - 13 Nov 2025
Viewed by 525
Abstract
The deformation and failure of surrounding rock in underground roadways are governed by complex mechanical interactions and environmental factors, yet the fundamental scientific patterns behind these processes remain unclear. This lack of real-time, data-driven understanding limits the development of intelligent monitoring and prediction [...] Read more.
The deformation and failure of surrounding rock in underground roadways are governed by complex mechanical interactions and environmental factors, yet the fundamental scientific patterns behind these processes remain unclear. This lack of real-time, data-driven understanding limits the development of intelligent monitoring and prediction systems in mining engineering. To address this challenge, this study aims to establish an intelligent system for the dynamic monitoring and prediction of roadway surrounding rock deformation based on binocular vision and machine learning. An improved Semi-Global Block Matching (SGBM) algorithm is developed for real-time 3D deformation measurement, while a physical similarity model is constructed to visualize the deformation–failure evolution. The Random Forest (RF) algorithm is employed for deep deformation prediction, and its optimal parameters are determined by minimizing the mean square error. Experimental results show that the average measurement errors of the binocular vision method are 1.22 mm and 0.92 mm, outperforming total station monitoring. The gradient-enhanced Random Forest (GERF) model achieves RMSE values of 0.0164 and 0.0113, with R2 values of 0.8856 and 0.8356, respectively. Compared with AdaBoost, XGBoost, and Vision Transformer models, GERF improves predictive accuracy by 7.82%, 8.68%, and 3.87%, respectively. These findings demonstrate the scientific feasibility and technical advantage of the proposed intelligent system, offering a new approach to understanding and predicting roadway deformation and failure in intelligent mining. Full article
(This article belongs to the Special Issue Advances and Techniques in Rock Fracture Mechanics)
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24 pages, 84706 KB  
Article
Corrosion Behavior and Failure Mechanism of Bolts Under High Corrosion Environment in Deep Mine
by Xin Sun, Jingyi Cheng, Jiakun Lv, Hua Wang, Zejie Wei, Jie Xu and Luchang Xiong
Sustainability 2025, 17(22), 10018; https://doi.org/10.3390/su172210018 - 10 Nov 2025
Viewed by 499
Abstract
In deep coal mines characterized by high temperature, high humidity, high-salinity water, and elevated ground stress, stress corrosion cracking (SCC) of bolts is widespread, causing frequent instability of roadway surrounding rock and hindering long-term stability. This study systematically examines the failure characteristics of [...] Read more.
In deep coal mines characterized by high temperature, high humidity, high-salinity water, and elevated ground stress, stress corrosion cracking (SCC) of bolts is widespread, causing frequent instability of roadway surrounding rock and hindering long-term stability. This study systematically examines the failure characteristics of anchorage materials in highly corrosive roadways and clarifies the effects of deep-mine temperature and humidity on material corrosion. Long-term corrosion tests on bolts reveal changes in mechanical properties and macroscopic morphology and elucidate the intrinsic mechanisms of SCC. The results show that with the increase in corrosion time, the yield strength, ultimate load and elongation of the anchor rod decrease by up to 11.8%, 13.6%, and 7.08%, respectively. Under high stress, localized corrosion pits form on bolt surfaces, rupturing the oxide film and initiating rapid anodic dissolution and cathodic hydrogen evolution. Interaction between corroded surfaces and microcracks produced by internal impurities leads to progressive damage accumulation and ultimate fracture of the bolts. These findings provide guidance for corrosion protection of coal mine roadway support materials and for improving the long-term performance of roadway supports. Full article
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