Search Results (604)

Background: This study investigated a new multi-acid-etching formulation for zirconia ceramics, containing hydrochloric, hydrofluoric, nitric, orthophosphoric, and sulfuric acids. The solution was tested on polycrystalline (5Y-TZP zirconia), lithium disilicate, hybrid ceramic, and feldspathic porcelain to assess compatibility, etching selectivity, and surface conditioning. Methods: Two-hundred-and-forty CAD/CAM specimens were etched for 20 s, 60 s, 30 min, or 1 h, and their surface roughness and etching patterns ware evaluated using 3D optical profilometry and scanning electron microscopy (SEM). Results: A positive correlation was observed between etching time and surface roughness (Ra values). The most pronounced changes were observed in lithium disilicate and feldspathic porcelain, with Ra values increasing from 0.733 ± 0.082 µm (Group 5) to 1.295 ± 0.123 µm (Group 8), and from 0.902 ± 0.102 µm (Group 13) to 1.480 ± 0.096 µm (Group 16), respectively. Zirconia increased from 0.181 ± 0.043 µm (Group 1) to 0.371 ± 0.074 µm (Group 4), and the hybrid ceramic from 0.053 ± 0.008 µm (Group 9) to 0.099 ± 0.016 µm (Group 12). Two-way ANOVA revealed significant effects of material and etching time, as well as a significant interaction between the two factors (p < 0.001). SEM observation revealed non-selective etching pattern for the lithium disilicate groups, indicating a risk of over-etching. Conclusions: The tested etching solution increased surface roughness, especially for the lithium disilicate and feldspathic porcelain specimens. In zirconia, one-hour etching improved surface characteristics with minimal observable damage. However, additional studies are necessary to validate the mechanical stability and bond effectives of this approach. Full article

In recent years, recovering precious and base metals such as silver and copper from end-of-life products has become a fundamental factor in the sustainable development of many countries. This not only supports environmental goals but is also a profitable economic activity. Therefore, in this study, we investigate the recovery of silver and copper from an end-of-life photovoltaic panel powder using an alternative leaching system containing sulfuric acid and ferric sulfate instead of nitric acid-based leaching systems, which are susceptible to producing hazardous gases such as NO_x. To obtain this goal, a series of experiments were designed with the Central Composite Design (CCD) approach using Response Surface Methodology (RSM) to evaluate the effect of reagent concentrations on the leaching rate. The leaching results showed that high recovery rates of silver (>85%) and copper (>96%) were achieved at room temperature using a solution containing only 0.2 M sulfuric acid and 0.15 M ferric sulfate. Analysis of variance was applied to the leaching data for silver and copper recovery, resulting in two statistical models that predict the leaching efficiency based on reagent concentrations. Results indicate that the models are statistically significant due to their high R² (0.9988 and 0.9911 for Ag and Cu, respectively) and the low p-value of 0.0043 and 0.0003 for Ag and Cu, respectively. The models were optimized to maximize the dissolution of silver and copper using Design Expert software. Full article

The present article aims to develop a technological scheme for processing zinc ferrite residue, which typically forms during the leaching of zinc calcine. This semi-product is currently processed through the Waelz process, the main disadvantage of which is the loss of precious metals with the Waelz clinker. The experimental results of numerous experiments and analyses have verified a technological scheme including the following operations: sulfuric acid leaching of zinc ferrite residue under atmospheric conditions; autoclave purification of the resulting productive solution to obtain hematite; chloride leaching of lead and silver from the insoluble residue, which was produced in the initial operation; and cementation with zinc powder of lead and silver from the chloride solution. Utilizing such an advanced methodology, the degree of zinc leaching is 98.30% at a sulfuric acid concentration of 200 g/L, with a solid-to-liquid ratio of 1:10 and a temperature of 90 °C. Under these conditions, 96.40% Cu and 92.72% Fe form a solution. Trivalent iron in the presence of seeds at a temperature of 200 °C precipitates as hematite. In chloride extraction with 250 g/L NaCl, 1 M HCl, and a temperature of 60 °C, the leaching degree of lead is 96.79%, while that of silver is 84.55%. In the process of cementation with zinc powder, the degree of extraction of lead and silver in the cement precipitate is 98.72% and 97.27%, respectively. When implementing this scheme, approximately 15% of the insoluble residue remains, containing 1.6% Pb and 0.016% Ag. Full article

Precipitation-hardenable stainless steels (PHSS) are widely used in various applications in the aeronautical industry such in as landing gear supports, actuators, and fasteners, among others. This research aims to study the pitting corrosion behavior of passivated martensitic precipitation-hardening stainless steel, which underwent passivation for 120 min at 25 °C and 50 °C in citric and nitric acid baths before being immersed in solutions containing 1 wt.% sulfuric acid (H₂SO₄) and 5 wt.% sodium chloride (NaCl). Electrochemical characterization was realized employing electrochemical noise (EN), while microstructural analysis employed scanning electron microscopy (SEM). The result indicates that EN reflects localized pitting corrosion mechanisms. Samples exposed to H₂SO₄ revealed activation–passivation behavior, whereas those immersed in NaCl exhibited pseudo-passivation, indicative of an unstable oxide film. Current densities in both solutions ranged from 10⁻³ to 10⁻⁵ mA/cm², confirming susceptibility to localized pitting corrosion in all test conditions. The susceptibility to localized attack is associated with the generation of secondary oxides on the surface. Full article

Epoxy resins are widely used as protective coatings in civil infrastructure, yet sulfate-rich environments accelerate their deterioration. This study evaluates the effectiveness of multi-walled carbon nanotubes (MWCNTs) in enhancing the sulfate resistance of epoxy resins. Neat and MWCNT-reinforced epoxy specimens (0.25 wt.% and 0.5 wt.%) were fabricated, heat cured at 100 °C and exposed to a solution of sulfuric acid and sodium chloride maintaining a pH of less than 3 for 0, 30, and 60 days. Analytical techniques, including scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), revealed distinct degradation patterns: the neat epoxy exhibited puncture damage and extensive salt deposition, while the MWCNT-reinforced specimens showed crack propagation mitigated by nanotube bridging. Heat curing introduced micro-voids that exacerbated sulfate ingress. The salt deposition surged to 200 times for the MWCNT-reinforced specimens compared to the neat ones, whereas crack width was higher in the MWCNT reinforced specimen compared to their neat counterparts, given that crack-bridging was observed. These findings highlight the potential of MWCNTs to improve epoxy durability in sulfate-prone environments, though the optimization of curing conditions and dispersion methods is critical. Full article

High-alumina fly ash may potentially be a valuable source of Ga with a concentration of Ga at 80 mg/kg. Direct adsorption and enrichment of Ga from sulfuric acid leach liquor of high-alumina fly ash is developed in this study. The H-type chelating resin with two carboxy groups exhibited the best adsorption capacity for Ga. The maximum adsorption capacity for Ga was 55 mg/g resin with an adsorption time of 24 h, an initial Ga concentration of 500 mg/L, an adsorption temperature of 55 °C, and an initial acid concentration of 0.1 mol/L. The adsorption process of Ga was in good fit with the Langmuir isotherm and pseudo-second-order reaction kinetics model. The chemical adsorption rate was controlled by an internal diffusion mechanism. The resin had a high selectivity for Ga³⁺ with a K_d over 3600 compared with Fe²⁺, Al³⁺, K⁺, Ca²⁺, and Mg²⁺. The adsorption mechanism was found to be the ion exchange reaction between Ga and H of carboxy and hydroxyl groups. The concentration of Ga in sulfuric acid leach liquor from high-alumina fly ash achieved enrichment from 200 mg/L to 2 g/L. It is an attractive medium for large-scale Ga extraction from high-alumina fly ash. Full article

This study investigates the effects of sodium sulfate (Na₂SO₄) dosage, reaction temperature, and processing time on the structural decomposition of complex compounds in copper slag. Experimental results demonstrated that applying 20% Na₂SO₄ achieves an impressive decomposition rate of 89%, highlighting its effectiveness in liberating valuable metals from the slag matrix. The optimal temperature for maximizing fayalite decomposition is determined to be 900 °C, which significantly enhances reaction kinetics and efficiency. Furthermore, extending the reaction time to 90 min resulted in the highest observed decomposition efficiency. Subsequent leaching experiments in sulfuric acid confirmed that the liberated metal transitioned into the solution phase was very effective, ensuring high metal recovery rates. The treated samples demonstrated metal recovery rates of 97% for copper (Cu), 96% for iron (Fe), and 93% for zinc (Zn). In contrast, the untreated samples exhibited considerably lower recovery rates, with copper at 61%, iron at 59%, and zinc at 65%. Additionally, this approach mitigates filtration challenges by preventing the formation of silica gel. These findings provide key operational parameters for optimizing metal recovery from copper slag and establish a solid foundation for advancing sustainable and efficient resource extraction research. Full article

Sawdust is an abundant source of lignocellulosic biomass, presenting a sustainable alternative to fossil fuels for producing aromatics, fuels, and chemicals. Lignin, a crucial component, can be depolymerized into valuable aromatics or used for polymer synthesis due to its multiple hydroxyl groups. This study focuses on extracting lignin from Chlorophora excelsa sawdust via organosolv technology. The characterization of sawdust revealed 41.15% cellulose, 28.63% hemicellulose, and 26.13% lignin. The extraction process involved treating sawdust at varying temperatures (100–200 °C) with an ethanol–water solution and sulfuric acid. The optimal yield of 49.81% lignin occurred at 160 °C, confirming the chemical properties and composition of the extracted lignin. Full article

Systematic studies were conducted at one of the uranium deposits in Kazakhstan. Native strains of Acidithiobacillus ferrooxidans bacteria were found in leaching solutions at the deposit. The modeling of iron species in the culturing medium was analyzed using Medusa software v.2.0.5. To intensify the process, the bacterial strains were propagated in laboratory conditions, and strains available in the laboratory were added. The ability of bacteria to oxidize divalent iron to trivalent iron at 8 °C in laboratory conditions was established, but the oxidation rate was low. It was found that the limiting stage of bioleaching use in deposit conditions is the temperature mode, the content of divalent iron, and oxygen. A biomass volume of 15 L was initially cultivated under laboratory conditions, and subsequently scaled up to 3 m³ in production using three 1 m³ pachucas with air aeration. In addition, pilot tests were carried out directly in production conditions and biomass in the volume of over 30 m³ was produced. The kinetics of the oxidation process of divalent iron to trivalent iron in 1 g/h under production conditions was established. The features of the bioleaching process at the field are shown as follows: since production, the solution contains the main microelements for the nutrition and reproduction of bacteria, and recommendations for the use of bioleaching are proposed. Research has established that under conditions of a shortage of divalent iron in the solution, sulfuric acid is formed due to sulfur-containing substances. It was observed that for the effective conversion of divalent iron to trivalent iron, bacteria of the provided strain and air (oxygen) supply are sufficient. The corresponding recommendations were issued during the work. Full article

Spice by-products, often discarded as waste, represent an untapped resource for sustainable packaging solutions due to their unique, multifunctional, and bioactive profiles. Unlike typical plant residues, these materials retain diverse phytochemicals—including phenolics, polysaccharides, and other compounds, such as essential oils and vitamins—that exhibit controlled release antimicrobial and antioxidant effects with environmental responsiveness to pH, humidity, and temperature changes. Their distinctive advantage is in preserving volatile bioactives, demonstrating enzyme-inhibiting properties, and maintaining thermal stability during processing. This review encompasses a comprehensive characterization of phytochemicals, an assessment of the re-utilization pathway from waste to active materials, and an investigation of processing methods for transforming by-products into films, coatings, and nanoemulsions through green extraction and packaging film development technologies. It also involves the evaluation of their mechanical strength, barrier performance, controlled release mechanism behavior, and effectiveness of food preservation. Key findings demonstrate that ginger and onion residues significantly enhance antioxidant and antimicrobial properties due to high phenolic acid and sulfur-containing compound concentrations, while cinnamon and garlic waste effectively improve mechanical strength and barrier attributes owing to their dense fiber matrix and bioactive aldehyde content. However, re-using these residues faces challenges, including the long-term storage stability of certain bioactive compounds, mechanical durability during scale-up, natural variability that affects standardization, and cost competitiveness with conventional packaging. Innovative solutions, including encapsulation, nano-reinforcement strategies, intelligent polymeric systems, and agro-biorefinery approaches, show promise for overcoming these barriers. By utilizing these spice by-products, the packaging industry can advance toward a circular bio-economy, depending less on traditional plastics and promoting environmental sustainability in light of growing global population and urbanization trends. Full article

Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction of REEs from ERP is technically challenging and economically unfeasible. This study introduces a novel, integrated approach for recovering REEs from ERP as a by-product of nitrophosphate fertilizer production. The process involves nitric acid-based acidolysis of apatite, optimized at 10 M nitric acid for 2 h at 70 °C with a pulp density of 2.4 mL/g. During cooling crystallization, 42 wt% of calcium was removed as Ca(NO₃)₂.4H₂O while REEs remained in the solution. REEs were then selectively precipitated as REE phosphates via pH-controlled addition of ammonium hydroxide, minimizing the co-precipitation with calcium. Further separation was achieved through selective dissolution in a sulfuric–phosphoric acid mixture, followed by precipitation as sodium rare earth double sulfates. The process achieved over 90% total REE recovery with extraction efficiencies in the order of Pr > Nd > Ce > Gd > Sm > Y > Dy. Samples were characterized for their phase composition, elemental content, and morphology. The fertilizer results confirmed the successful production of a nutrient-rich nitrophosphate (NP) with 18.2% nitrogen and 13.9% phosphorus (as P₂O₅) with a low moisture content (0.6%) and minimal free acid (0.1%), indicating strong agronomic value and storage stability. This study represents one of the pioneering efforts to valorize Sri Lanka’s apatite through a novel, dual-purpose, and circular approach, recovering REEs while simultaneously producing high-quality fertilizer. Full article

This study investigates the potential of sulfuric acid modified wheat straw, polysaccharide-rich agricultural byproduct, as a low-cost adsorbent for the selective adsorption of Au(III) ions from aqueous solutions. The wheat straw was treated with concentrated sulfuric acid to enhance its surface properties and functional groups, particularly sulfonic and oxygen-containing functional groups. Adsorption experiments were performed under various conditions, including acid concentrations ranging from 1.0 to 3.0 mol/L, contact times from 1 to 6 h, and initial Au(III) concentrations of 60.36, 90.0, and 150.0 mg/L. The highest adsorption efficiency, 99.0%, was achieved at an acid concentration of 1.0 mol/L. Furthermore, it was determined that an increase in the initial Au(III) concentration from 60.36 mg/L to 150.0 mg/L resulted in a 4.5 times increase in maximum adsorption capacity under optimal conditions. Kinetic modeling revealed that the adsorption process followed pseudo-second order kinetics, suggesting chemisorption as the rate-limiting step. Characterization techniques such as SEM/EDS, XRD, BET and XPS confirmed structural modification, surface sulfonating, and the successful adsorption and reduction of Au(III) to elemental gold (Au⁰) on the modified straw surface. This work demonstrates that modified wheat straw is a promising, effective, and low cost for the recovery of gold from low-concentration solutions and provides insight into the adsorption and reduction mechanisms at the molecular level. Full article

This study investigates the chemical stability and leaching behavior of two environmentally sustainable EPDM elastomers filled with circular carbon black (CCB) and recycled carbon black (RCB) when exposed to acidic, fuel cell-like environments. Accelerated aging tests were conducted in sulfuric acid solutions of varying concentrations (1 M, 0.1 M, and 0.001 M) at 90 °C for 1000 h to simulate long-term degradation in proton exchange membrane fuel cell (PEMFC) sealing applications. Complementary hot water extraction tests (HWET) were performed at 80 °C for up to 168 h to evaluate ionic leaching via conductivity measurements. HPLC-DAD analysis was used to assess organic leachates, while surface changes were examined by SEM and thermal transitions by DSC. Results revealed lower leaching and improved surface preservation in the CCB-filled EPDM, which remained below the critical 5 µS/cm ionic conductivity threshold for longer durations than its RCB counterpart. HPLC results showed filler-dependent trends in organic compound release, with CCB EPDM exhibiting higher leaching only under strong acid exposure. SEM confirmed greater surface damage and porosity in RCB EPDM. Overall, both materials demonstrated adequate chemical resistance, but the CCB formulation exhibited superior long-term stability, supporting its use in sustainable PEMFC sealing applications. Full article

The rational design of heterointerfaces with optimized charge dynamics and defect engineering remains pivotal for developing advanced non-noble metal-based electrocatalysts for water splitting. A comparative study of NiCo₂S₄–MoS₂ heterostructures was conducted to elucidate the impact of interfacial architecture and defect engineering on hydrogen evolution reaction (HER) performance. A core@shell NiCo₂S₄@MoS₂ heterostructure was synthesized via a facile hydrothermal growth method, inducing lattice distortion and strong interfacial coupling, while supported NiCo₂S₄/MoS₂ heterostructures were prepared by ultrasonic-assisted deposition. A detailed structural and spectroscopic characterization and theoretical calculation demonstrated that the core@shell configuration promotes charge redistribution across the NiCo₂S₄–MoS₂ interface and generates abundant sulfur vacancies, thereby increasing the density of electroactive sites. Electrochemical measurements reveal that NiCo₂S₄@MoS₂ markedly outperforms the supported heterostructure, single-component NiCo₂S₄, and MoS₂ when serving as the HER catalyst in acid solution. These findings establish a dual-optimization strategy—combining interfacial design with vacancy modulation—that provides a generalizable paradigm for the deliberate design of high-efficiency non-noble metal-based electrocatalysts for water splitting reactions. Full article

This study investigates an innovative soil washing process designed to remediate arsenic (As) contamination in sulfuric acid (H₂SO₄) plant soil by using discarded H₂SO₄ solution in situ. The pilot-scale process comprises five key steps: screening and rinsing of oversized sand, washing the soil with H₂SO₄, phase separation, recycling the washing solution, and water recovery. This research explored the optimal washing parameters for the process and further researched the reuse of the H₂SO₄ solution across multiple batches. The pH of the washing solution, critical at a threshold of 6.5, was identified as a key factor for effective recycling. Approximately 75% of the H₂SO₄ solution was successfully recycled. In terms of economic analysis, the total operational cost of the soil washing process was significantly lower than in previous studies. Overall, these findings demonstrate the feasibility of using discarded H₂SO₄ as a washing agent for As-contaminated soil. The integration of automated pH-based monitoring technology streamlines the washing process, providing a cost-effective and effective As removal remediation strategy, making it a viable option for large-scale applications in soil remediation. Full article