Search Results (6,886)

To improve the efficiency of comparative process-window screening in selective laser melting (SLM), this study developed a finite element simulation-driven machine learning framework for 316L stainless steel. A simulation dataset covering laser power (LP), scanning speed (SS), heat-source diameter (HSD), and substrate preheating temperature (SPH) was generated using ANSYS and used to train nine regression models. In the present work, the primary machine learning target was defined as the simulated average thermal stress, σ_avg, which is used as a simulation-derived comparative thermal stress indicator for ranking process conditions within the investigated parameter window rather than as a direct prediction of the final residual-stress field. Among the evaluated models, the Backpropagation Neural Network (BPNN) showed the best predictive performance and was selected as the representative surrogate model because of its strong predictive accuracy, stable behavior, and direct applicability to the present structured tabular dataset. Shapley additive explanations (SHAP) and partial dependence plots (PDPs) indicated that LP is the dominant variable governing the σ_avg-based response, followed by SPH, whereas SS and HSD mainly affect the response through secondary or coupled effects. Within the investigated parameter window, conditions near 180–200 W corresponded to a relatively lower predicted σ_avg level. Experimental observations provided limited but meaningful trend-level support for the simulation-guided screening results: metallographic examination showed improved forming quality near 200 W, while XRD-derived macroscopic stress estimates exhibited a similar variation trend to the simulated σ_avg values under the tested LP–SS conditions. These results suggest that the proposed framework can serve as an efficient surrogate-based tool for comparative parameter screening in SLM-fabricated 316L stainless steel within the assumptions and parameter range of the present model. Full article

High-temperature sintered conductive silver paste serves as a critical material in the fabrication of electronic components, with its performance directly influencing device reliability and integration density. In this work, conductive silver paste was prepared via a ball milling method by dispersing silver powder (conductive filler), glass powder (binder), and ethyl cellulose (EC, thickener) in an organic carrier composed of α-terpineol, diethylene glycol butyl ether acetate (DBA), and dimethyl phthalate (DMP) at specific ratios. The effects of the formulation composition and preparation process on the rheological properties of the paste as well as the electrical and mechanical properties of the resulting films were systematically investigated. The results indicated that sintering time and temperature exerted regular effects on the resistance of the silver paste; ball milling speed and duration influenced the particle size distribution, thereby affecting the resistance behavior; thixotropy significantly impacted the resistance characteristics. Under optimal conditions, where the organic carrier consisted of α-terpineol, DBA, and DMP at a ratio of 6:3:1, with 30 wt.% silver powder, 18 wt.% glass powder, and 4 wt.% EC, combined with a sintering temperature of 500 °C for 50–60 min, a ball milling speed of 500–600 r/min, and a ball milling time of approximately 1.5 h, the obtained silver paste exhibited pronounced shear-thinning behavior and excellent thixotropy, indicating favorable processability. The corresponding silver paste film demonstrated the lowest resistivity, superior bending resistance, and good adhesion to both PET and glass substrates. This study provides valuable insights for the design and preparation of high-performance, high-temperature sintered conductive silver pastes. Full article

This study aimed to develop a high-value plant-based probiotic beverage via the co-fermentation of Lactobacillus plantarum P8 and Bifidobacterium animalis subsp. lactis V9 with almond hull homogenate as the fermentation substrate. Single-factor experiments combined with Box–Behnken response surface methodology were adopted to optimize the key fermentation parameters (compound bacteria ratio, inoculation amount, temperature, and fermentation time), with the probiotic proliferation multiple set as the response value. Furthermore, the physicochemical properties, active component contents, and antioxidant-related indicators of the fermented product were systematically determined and analyzed. The results showed that the optimal fermentation conditions were as follows: a P8:V9 ratio of 1:1, an inoculation amount of 0.1%, a fermentation temperature of 28 °C, and a fermentation time of 66 h. Under these optimal conditions, the fermentation effectively induced the transformation of the bound bioactive components in the almond hull, with the free-flavonoid content increasing by 20.40% and the total polyphenol content decreasing by 6.16% in the fermented product, which reflected the dynamic conversion of nutrient components during the fermentation process. Meanwhile, the antioxidant capacity of the almond hull fermented product was significantly improved compared with the unfermented control. This study confirms the feasibility of almond hull as a suitable matrix for probiotic fermentation, and the findings provide a scientific basis for the development of plant-based synbiotic products and the high-value resource utilization of almond hull as an agricultural by-product. Full article

Blade tip clearance (BTC) is a critical parameter for the thrust, fuel consumption, and operational safety of aero-engines, and its accurate monitorinfg is of significant engineering importance. Traditional eddy current sensors (ECS) in BTC measurement often employ wound coil structures, which suffer from issues such as poor consistency and limited geometric shapes, restricting further optimization of electromagnetic performance. This paper proposes a novel ECS based on ceramic-integrated printed coils. The ECS uses screen printing technology to directly print metal coils onto ceramic substrates and integrate them into a single unit, allowing the coils to be designed with high precision into any topology structure, with high consistency, structural stability, and high temperature tolerance. Performance studies indicate that the sensor can be manufactured with an accuracy of 0.2 mm or better, and the sensor with a line width and spacing of 0.2 mm performed the best in the test. Not only does it exhibit the best electromagnetic performance at room temperature, but it also shows an electromagnetic performance variation of less than 1% after a 24 h aging test at 800 °C. Additionally, it provides stable peak-to-peak and periodic responses to changes in BTC within the range of 0 to 600 rpm for the fan motor. This study provides a promising method for accurate and stable BTC measurement at high temperatures. Full article

The construction sector’s drive for sustainability has increased the use of Cross-Laminated Timber (CLT), yet its structural reliability is governed by the integrity of the adhesive bond line. This study evaluates the influence of three one-component polyurethane (PUR) formulations (R1, R2, R3) on the adhesion performance of maritime pine CLT. To isolate adhesive-related effects, lamellas were mechanically classified by modulus of elasticity (MOE) and randomly allocated within stiffness classes. Adhesive characterization through ABES, FTIR, and DSC revealed that R3 exhibited slower cure kinetics (t₀ = 5482 s) but higher thermal stability. Mechanical testing showed that all formulations developed structurally effective dry bonds with shear strengths exceeding 7.1 MPa, with R3 achieving significantly higher dry shear and interlaminar strength. However, 24 h water immersion caused a catastrophic strength reduction exceeding 95% across all formulations, shifting the failure mode from the wood substrate to the adhesive layer. DSC analysis identified glass transition temperatures between 28 °C and 32 °C, which are consistent with the potential for moisture-induced plasticization near service temperatures. These results indicate that while slower-curing formulations like R3 enhance bond quality in dense softwoods due to improved interphase formation, all evaluated PUR systems showed significant vulnerability to saturated conditions, suggesting that adequate moisture protection is essential for maritime pine CLT applications. Full article

This work presents the design of a $\beta$-Ga₂O₃ MOSFET incorporating a P-type Ga₂O₃ buffer layer on a high-thermal-conductivity AlN/SiC composite substrate. The electrical characteristics of the device were simulated using Sentaurus TCAD. Results demonstrate that the integration of the composite substrate effectively mitigates self-heating effects, reducing the peak temperature ($T_{\mathit{max}}$) from 776.5 K to 570.9 K at 300 K, while simultaneously increasing the threshold voltage ($V_{\mathit{th}}$) from −0.35 V to 1.52 V. Through systematic optimization of the P-Ga₂O₃ buffer layer thickness and doping concentration, the device achieves a breakdown voltage ($V_{\mathit{br}}$) of 4781 V, a power figure of merit (PFOM) of 2.18 GW/cm², an $I_{DS}$, on/off ratio of 9.20 × 10⁹, and cut-off/maximum oscillation frequencies ($f_{\mathit{t}}$/$f_{\mathit{max}}$) of 1.29 GHz and 1.40 GHz, respectively. These findings provide a theoretical foundation for developing $\beta$-Ga₂O₃-based power devices with high breakdown voltage, improved thermal conductivity, and low specific on-resistance ($R_{\mathit{on},\mathit{sp}}$). Full article

In this study, a continuous coating with a thickness of 20 μm and intimate bonding to the substrate was in situ fabricated on the TZM alloy (Mo-0.6Ti-0.08Zr-0.04C) via high-temperature gas-phase carburization at 1200 °C combined with water quenching, using CO as the carbon transport carrier. The coating possesses a fine equiaxed grain structure with an average grain size of 1.48 μm, and its microhardness reaches 1479 ± 42 HV. This modification process does not sacrifice the inherent strength and ductility of the TZM alloy matrix, while it does reduce the wear volume of the alloy by 78.8% in comparison with the uncoated rolled TZM alloy. Full article

Ultrathin ferrimagnetic heterostructures have emerged as promising platforms for next-generation spintronic devices, yet the role of two-dimensional substrates in modulating their magnetic properties remains underexplored. Here, we report a comprehensive study of the thickness- and temperature-dependent magnetic behavior of amorphous Fe${}_{73}$Co${}_8$Gd${}_{19}$ films (4–32 nm) deposited on Si, WSe${}_2$ bilayer, and WSe${}_2$ monolayer substrates. Structural integrity and stoichiometry were confirmed via X-Ray Diffraction (XRD), X-Ray Reflectivity (XRR), Raman spectroscopy, and Energy-Dispersive Spectroscopy (EDS) analysis. In-plane magnetometry from 10–300 K reveals that monolayer WSe${}_2$ promotes stronger interfacial spin alignment, with the 4 nm film exhibiting a sharp increase in coercivity below 50 K, where $H_c$ exceeds 23 mT and even surpasses thicker counterparts, alongside enhanced saturation magnetization (∼790 kA/m at 100 K). This dramatic enhancement of coercivity is the most significant result of this work, underscoring the dominant role of interfacial coupling in governing low-temperature magnetic hardness. Conversely, films on bilayer exhibit suppressed magnetization and soft magnetic behavior ($H_c$ < 10 mT) across all temperatures, making them attractive for ultralow-power and high-speed spintronic applications. These findings demonstrate that atomically thin WSe${}_2$ interfaces can modulate coercivity, magnetization, and squareness through proximity effects, establishing a tunable and thermally stable platform for spintronic device applications. Full article

β-Glucosidase (BGL) is widely used in biofuel production, industrial value-added chemicals, and food industry applications. The substrate entrance loops of BGL play a role in substrate specificity and accessibility. To better understand the substrate entrance loops of BGL, a high-resolution crystal structure of BGL from Thermoanaerobacterium saccharolyticum (TsaBGL) was determined at 1.65 Å, and all-atom molecular dynamics (MD) simulations were performed. The crystal structure of TsaBGL exhibited both folded and straight conformations of the flexible L3 loop, along with rigid conformations of L1, L2, and L4 loops. MD simulations revealed that the folded L3 loop transitioned to a straight conformation, indicating the preference for the straight conformation. At the optimal temperature for enzyme activity, the flexibility of the L3 loop of TsaBGL decreased, whereas that of the L1 loop increased. Moreover, the positions of L1 and L2 loops shifted in a direction opposite to the substrate entrance, resulting in an expanded substrate-binding entrance and increased substrate accessibility to the active site. MD simulations of three homologous BGLs showed that, despite sequence variability, a conserved dynamic trend exists in which the L1 loop exhibits higher flexibility, whereas the L3–L4 loops maintain structural rigidity under optimal conditions. These results provide both an understanding of the loop dynamics involved in substrate accessibility in BGLs and insights into enzyme engineering to improve catalytic performance. Full article

Sweat is a valuable biofluid for non-invasive health monitoring, as it contains electrolytes, metabolites, and organic compounds that can correlate with blood levels, making it highly attractive for wearable sensing. Building on advances in low-cost, portable electrochemical sensors, sweat analysis enables tracking of hydration status, metabolic stress, and energy availability via key markers such as sodium, potassium, lactate, and glucose. In the sports context, such wearable platforms can support performance optimization and recovery by assessing fluid loss and electrolyte balance in real time. Here, a multiplexed wearable sweat patch is developed to simultaneously monitor temperature, pH, ammonium, sodium, and sweat rate. The integrated platform demonstrates sensitivities of 10.1 mV/ln[NH₄⁺], 9.1 mV/ln[K⁺], 1.11 mV/ln[Na⁺], 14 mV/pH, 0.19% °C⁻¹, and approximately −1.0 mA (mL/min)⁻¹ for sweat rate, with stable signals and linear calibration responses over relevant physiological ranges. The sensor is implemented on a lightweight, biocompatible laser-scribed graphene on a PDMS substrate suitable for prolonged skin contact and mechanical deformation. In addition, a custom PDMS adhesive patch with optimized suction-cup microstructures is engineered to improve skin adhesion under both dry and wet conditions. Finally, the design of the platform was inspired by an adaptive cycling marathon across Saudi Arabia, where an earlier prototype of a wearable patch was deployed for real-time monitoring during a 30-day campaign. Full article

Printable piezoelectric materials are emerging as a cornerstone of next-generation sensing, actuation, and energy harvesting technologies, driven by the need for lightweight, flexible, and digitally manufactured transducers. Conventional ceramic piezoelectrics offer exceptional electromechanical performance but require high-temperature sintering and exhibit intrinsic brittleness, limiting their integration with soft or unconventional substrates. Polymeric piezoelectrics, in contrast, provide mechanical compliance and low-temperature processability yet suffer from lower crystallinity, reduced piezoelectric coefficients, and limited thermal stability. These contrasting characteristics have catalyzed the development of functional piezoelectric inks—ceramic, polymeric, and hybrid formulations engineered for additive manufacturing techniques such as direct ink writing, stereolithography, screen printing, and inkjet printing. This review systematically examines the material compositions, dispersion chemistries, printing requirements, thermal treatment pathways, and poling strategies that govern the performance of printed piezoelectric transducers. By comparing ceramic-based, polymer-based, and hybrid systems, we reveal the fundamental trade-offs between printability, crystallinity, mechanical compliance, and electromechanical response, and map how these trade-offs shape device design across wearable electronics, soft robotics, and structural health monitoring. Finally, we highlight emerging approaches—including surface functionalization, low-temperature crystallization, liquid-phase sintering, and engineered ceramic–polymer interfaces—that offer promising routes to bridge the gap between printability and high piezoelectric performance. Full article

Chromium nitride (CrN) can be used as a coating material deposited via physical vapour deposition (PVD), thereby improving the corrosion and wear resistance of the substrate. However, this level of corrosion protection may not be sufficient in an aggressive corrosion environment. The coatings often contain intrinsic microstructural defects, such as microcraters, which can serve as pathways for the corrosive medium to reach the substrate, thereby initiating and promoting corrosion. In this study, the influence of parameters on the formation of a TiO₂ layer using the ALD technique was investigated. In particular, the work focused on assessing the effectiveness of the TiO₂ layer as a sealing barrier for CrN coatings (PVD) applied to austenitic 316L steel. The TiO₂ ALD coatings were produced at a constant temperature of 200 °C with a varying number of cycles, ranging from 200 to 1000 cycles. Structural investigations were carried out using scanning electron microscopy SEM and atomic force microscopy. Electrochemical properties were investigated using a potentiodynamic test and electrochemical impedance spectroscopy (EIS) in a 3.5% NaCl solution. SEM observations indicate that the morphology of the hybrid coatings is strongly influenced by the number of ALD cycles. The TiO₂ layer conformally reproduces the underlying PVD topography while progressively sealing the coating by filling intrinsic defects and discontinuities. Hybrid coatings (PVD/ALD) with titanium oxide deposited at 500 ALD cycles were found to have the best corrosion resistance. The polarisation resistance for these coatings was nearly four times higher than that of both the single PVD (CrN) coating and the uncoated stainless steel 316L substrate. At the same time, the corrosion current density was several times lower than that of the reference systems. The corrosion mechanisms were investigated by observing the surfaces of the samples after corrosion testing using SEM. Abrasion resistance tests using the pin-on-disc method and adhesion tests (scratch tests) were also performed, which showed that appropriate optimisation of the layer architecture in the PVD/ALD hybrid system significantly improves its tribological durability, interlayer stability, and adhesion to the substrate. Full article

Conventional flexible substrates for strain sensors generally exhibit good flexibility and processability; however, their limited heat resistance restricts their long-term application in high-temperature environments. Aiming at the problem of insufficient heat resistance of high-temperature flexible strain sensing matrix, triphenyltetramethylcyclotrisiloxane (P₃), trimethyltrivinylcyclotrisiloxane (V₃) and octamethylcyclotetrasiloxane (D₄) were used as raw materials in this paper. Methyl vinyl phenyl silica gel (MVMPS) with high phenyl and vinyl content was prepared by anionic ring-opening polymerization, and condensed with KH-570 (3-Methacryloxypropyltrimethoxysilane) to obtain a condensed modified gel (C-MVMPS). Subsequently, a methyl vinyl phenyl silicone rubber composite was fabricated using fumed silica as the reinforcing filler and Si69 as the coupling agent and vulcanization assistant. In addition, flake silver powder was incorporated to prepare an Ag/MVMPS conductive adhesive, and a sandwich-structured strain sensor with a silicone rubber/Ag-MVMPS conductive adhesive/silicone rubber configuration was fabricated. The synthesized methyl vinyl monophenyl silicone gum exhibited a number-average molecular weight of 170,449, a phenyl content of 25.19%, and a vinyl content of 24.44%. The composite showed the best overall performance at 3 phr (parts per hundred of rubber) Si69 (Bis(gamma-triethoxysilylpropyl) tetrasulfide) and 30 phr SiO₂ (Fumed silica), with a 5% weight-loss temperature (T_5%) of 367.14 °C and a 10% weight-loss temperature (T_10%) of 529.6 °C. The prepared sandwich-structured sensor exhibited clear and stable resistance responses within the strain range of 10–80%. The sensitivity increased with increasing strain, and good reproducibility was maintained under different loading rates. Moreover, the sensor still exhibited continuous and distinguishable cyclic responses after 1000 cycles at 20% strain. These results provide an experimental basis and a feasible design strategy for the application of methyl vinyl phenyl silicone rubber in high-temperature flexible strain sensors. Full article

S136 mold steel is widely used in the injection molding industry due to its excellent properties. However, during actual production, the mold is inevitably exposed to harsh service conditions involving high temperature, high pressure, chemical corrosion, and mechanical wear, leading to risks of failure caused by pitting corrosion, intergranular corrosion, electrochemical corrosion, selective dissolution, and surface fatigue wear. To enhance the surface protection performance of the mold, a TiC-reinforced 440C stainless steel composite coating was fabricated on the S136 substrate using plasma spray welding technology. Composite powders with different TiC contents (wt.%) were prepared via mechanical mixing. The phase composition, microstructure, microhardness, corrosion resistance, and wear resistance of the coatings were characterized by XRD, SEM, Vickers microhardness tester, electrochemical workstation, and vertical universal friction and wear tester. Furthermore, the corresponding strengthening mechanisms were elucidated. The results show that the incorporation of TiC refines the microstructure and synergistically enhances both corrosion and wear resistance. Among the tested coatings, the one with 1.0 wt.% TiC exhibits the best overall performance, with a significantly increased microhardness of 858.85 HV (approximately 1.5 times that of the substrate), an Ecorr of –0.286 ± 0.002 V, an Icorr of 4.51 × 10⁻⁷ A·cm⁻², and a friction coefficient of 0.591. This study provides important theoretical and technological insights for the surface strengthening of S136 mold steel using plasma spray welding of TiC/440C composite coatings to improve corrosion and wear resistance and extend service life. Full article

Organic waste management remains a pressing environmental and economic challenge, particularly in small-scale or domestic contexts where access to industrial composting technologies is limited. This study investigates the performance of the BSG-2 fermenter, a low-cost aerobic system designed to convert brewery spent grain (BSG) and vegetable waste into nutrient-rich compost through solid-state fermentation. The fermenter, constructed from food-grade plastic, relied on intermittent forced aeration, and manual temperature and pH control to sustain microbial activity. Temperature, pH, and substrate degradation were monitored throughout a complete fermentation cycle. The system achieved consistent bio-thermal performance with peak temperatures of approximately 32 °C and a substrate volume reduction of 30–40%, confirming active microbial metabolism and substantial organic matter degradation. Minimal odor generation and low energy input highlighted the fermenter’s environmental suitability. While occasional anaerobic pockets and limited heat retention were observed, these limitations could be addressed through improved insulation and automated aeration. The sustained mesophilic heat generation observed in the system may also present opportunities for low-grade thermal recovery in small-scale applications, such as localized environmental conditioning, although the magnitude of heat produced is limited. Overall, the BSG-2 fermenter demonstrates a feasible, replicable approach to valorizing organic waste into compost and sustained mesophilic heat generation using simple, accessible materials, contributing to circular economy strategies and sustainable small-scale waste management. Full article