Search Results (323)

Spent coffee grounds (SCG) are an abundant, carbon-rich residue that can be valorized through thermochemical conversion into biochar. Conventional CO₂ activation is typically performed in a two-step process, which is time- and energy-consuming. This study aims to evaluate whether a one-step CO₂-assisted pyrolysis can produce biochar with comparable or enhanced structural and textural properties while simplifying the process. We compare a two-step pyrolysis process followed by CO₂ activation with a one-step CO₂-assisted route for producing biochar from SCG. CO₂ treatment markedly increases surface area (from 9.8 m²∙g⁻¹ to 550.6–671.0 m²∙g⁻¹) and pore volume. FTIR and Boehm titration indicate depletion of oxygenated surface groups, while N₂ adsorption–desorption analyses and SEM reveal a more uniform micro/mesoporous texture for the one-step sample. Although fixed carbon decreases due to gasification, the one-step route delivers superior textural properties in a single thermal stage, reducing energy demand. These results highlight one-step CO₂-assisted pyrolysis as an efficient, scalable option for producing high-porosity biochar from coffee waste. Full article

Spent coffee grounds (SCGs) are abundantly produced worldwide as a by-product of coffee brewing, and production is surging following the rise in global coffee consumption. Although the adsorption properties of raw SCGs have been investigated in previous studies, limited attention has been paid to the use of SCG-derived hydrochars as engineered adsorbents. In this work, hydrochars produced via hydrothermal carbonization (HTC) of SCGs at different temperatures were systematically assessed for their capacity to remove methylene blue (MB) dye from aqueous solution. The effect of HTC temperature and soft alkaline activation on MB adsorption were evaluated through adsorption batch tests. The soft alkaline activation increased the experimental adsorption capacity from <20 mg g⁻¹ for untreated hydrochars to approximately 100 mg g⁻¹ at 20 °C, while Langmuir isotherm analysis yielded a monolayer capacity of 147.1 mg g⁻¹ at the same temperature; experimental uptake further increased to 215.6 mg g⁻¹ at 40 °C and high dye concentrations. Kinetic, isotherm, and thermodynamic tests were performed on selected materials to describe their adsorption behavior and potential mechanisms. Microscopic, diffraction, spectroscopic, and porosimetric analyses were performed to investigate the structural differences among the tested materials. This study shows that temperature regulation and soft alkaline activation can strongly improve the adsorption capacity of the hydrochars, producing competitive low-cost adsorbents from a waste material in compliance with the principles of the circular economy. Full article

The ever-growing global consumption of coffee generates millions of tons of spent coffee grounds (SCG) annually, posing a significant waste disposal problem. Although some SCG find use in composting or biogas production, a large portion remains underutilized. This study introduces a novel circular waste-to-energy pathway to tackle this challenge. Our proposed technology employs a cascading valorization approach, utilizing non-catalytic supercritical transesterification of pyrolytic oil derived from SCG for liquid hydrocarbon production. The process begins with pyrolysis, which converts SCG into pyrolytic oil. This oil is then upgraded via supercritical transesterification with methanol. Experiments were conducted using a 1:6 oil-to-methanol ratio at precisely controlled conditions of 239.4 °C and 1200 psi for 20 min. This optimized process yielded an impressive 96% of valuable liquid hydrocarbon product. The resulting product exhibited highly favorable characteristics, including a density of 755.7 kg/m³, a viscosity of 0.7297 mm²/s, and a high heating value (HHV) of 48.86 MJ/kg. These properties are remarkably comparable to conventional biofuels and standard fossil fuels, demonstrating the product’s potential as a viable energy source. Full article

Annually, up to 15 million tons of coffee production waste are produced worldwide. Among them are spent coffee grounds (SCG), which have the potential to be recycled and used as organic fertilizers. However, their direct application to soil is limited due to the presence of ecotoxic compounds (phenols, tannins, and caffeine). Composting is a promising approach; however, the highly variable properties of the raw coffee materials require the selection of optimal production and application modes. In this study, we performed two composting methods for SCG, i.e., vermicomposting and microbial composting, in mixtures with co-composting substrate at five SCG/substrate ratios (0, 25, 50, 75, and 100% SCG). First, the acute toxicity of raw SGC and its mixtures to earthworm Eisenia andrei was evaluated. After 30 days of composting, chemical and microbiological properties, including pH, RedOx potential (Eh), organic carbon (C_org), lignin content, bacteria count, diversity, and potential metabolic activity, were determined in the end products. As composting went on, the pH increased from 5.6–6.2 to 6.0–7.3 and 7.4–7.7 under microbial composting and vermicomposting, respectively. RedOx potential levels achieved 142–166 mV for microbial composting and 73–113 mV for vermicomposting. Organic matter (OM) content reached 86–94%, with an increasing proportion of lignin, demonstrating the decomposition of more readily accessible organic matter. Vermicomposting and microbial composting produced chemically safe and microbiologically highly active composts. An initial SCG content of 25–50% of the compost mixture’s weight yielded the most favorable properties for the resulting compost (high organic matter content and optimal pH levels). Due to the high biological activity of both composting methods, the resultant composts are likely to have a positive effect on plant growth and development and soil health when used as organic nutrient resources. Full article

The aim of this research work was to optimize the chemical treatment of two biomass materials, spent coffee grounds (SCGs) and date pits (DPs), for their use as adsorbents in the removal of methylene blue (MB). The treatment was carried out using sodium hydroxide (NaOH) following a two-level full factorial design, varying the activating solution concentration, activation time, and activation temperature. Only the model based on SCG proved statistically significant. The optimal pretreatment conditions (0.2 M, 5.5 h, 22 °C) yielded an adsorption capacity of 140.23 mg·g⁻¹. The optimal material was characterized by FTIR, BET, SEM, and pHpzc analyses. The effects of pH (1–11), initial concentration (5–300 mg·L⁻¹), adsorbent dose (0.25–2 g·L⁻¹), contact time (0–420 min), and temperature (22–50 °C) on MB adsorption onto the optimal adsorbent were investigated. Adsorption was enhanced by increasing the pH, contact time, and initial concentration, but decreased with higher adsorbent dose and temperature. Kinetic analysis revealed that the pseudo-second-order model best described the data (R² = 0.96), with a notable contribution from intraparticle diffusion (R² = 0.98). The Sips model (R² = 0.99) adequately represented the adsorption isotherm. These findings confirm the strong potential of this biosorbent for the removal of cationic dyes from aqueous solutions. Full article

This paper investigates how the existing pellet plant of the Energy Community of Karditsa (ESEK) can be leveraged to strengthen RESCoop operations by integrating a variety of biomass feedstocks as (i) urban residual biomass, (ii) forest residues, and (iii) alternative sources such as spent coffee grounds (SCGs). The RESCoop envisions an extended role as an Energy Service Company (ESCO) by installing and operating biomass boilers in local public buildings. The paper provides an overview of the technical and business support that was provided to the RESCoop for the development of such new business activities and aggregates the lessons learned from engaging the rural society towards sustainable bioenergy production. More specifically, the study covers the logistical aspects of the new RESCoop value chains, including availability, collection, transportation, and processing of the feedstocks along with their costs. A base case scenario investigates the feasibility of installing biomass boilers in municipal buildings through a detailed financial viability study examining capital and operational expenses, revenues, and key financial indicators. Further, the environmental and socio-economic impacts of the new RESCoop activities are evaluated in terms of CO₂ equivalent savings compared to fossil fuel solutions and new job creation, respectively. This detailed analysis highlights the potential for sustainable bioenergy integration and provides valuable insights for similar initiatives aiming to diversify and enhance sustainable energy practices in local communities. Full article

The growing demand for sustainable materials in a circular economy necessitates the evaluation of the recyclability of biodegradable composites. This study aims to investigate the effect of multiple mechanical recycling cycles on the properties of a poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) biocomposite containing 45 wt% spent coffee grounds (SCG). The material was produced via extrusion and injection molding, followed by five consecutive recycling cycles under controlled processing parameters. Changes in mechanical properties (tensile strength, elastic modulus, elongation at break, hardness, and impact tensile strength), processing shrinkage, thermal structure (DSC), and microstructure (SEM) were evaluated. The results revealed a gradual increase in PHBV crystallinity, confirmed by DSC analysis. Consequently, the changes in mechanical properties were significant; specifically, the elastic modulus increased by approximately 9.6% and hardness improved, whereas elongation at break decreased by approx. 18% and impact strength declined, indicating a transition towards a stiffer but more brittle material. SEM observations suggested microstructural evolution with reduced agglomerates after subsequent cycles and the predominance of a brittle fracture mechanism. Linear shrinkage in the flow direction remained stable, whereas changes in thickness shrinkage correlated with the formation of micropores. The findings demonstrate that PHBV-SCG biocomposites maintain adequate mechanical and processing performance even after five recycling cycles, highlighting their potential for applications within a circular economy framework. Full article

The agrifood sector produces considerable waste, offering opportunities for sustainable innovation. In the coffee industry, spent coffee grounds (SCG) can be valorized to generate eco-friendly nanomaterials such as nano zerovalent iron (nZVI), widely applied in soil and water remediation. In this study, green nZVIs were synthesized using SCG hydromethanolic extracts and FeCl₃, subsequently characterized, and assessed for cytotoxicity. High-performance liquid chromatography with diode-array detection (HPLC-DAD) was employed to identify hydroxycinnamic acids, caffeine, and trigonelline in the SCG extracts. Preliminary remediation assays were conducted with seven contaminants, with venlafaxine selected for detailed pH and kinetic studies. Characterization of nZVIs included SEM and EDS analyses, which revealed spherical nZVI particles (72–83 nm) composed of carbon (47%), oxygen (34%), and iron (16%). Dynamic light scattering (DLS) measurements indicated the presence of smaller particles (15–23 nm). Thermogravimetric analysis (TG) confirmed a residual mass of about 20% at 1400 °C. Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed phenolic compound incorporation, while X-ray diffraction (XRD) revealed an amorphous structure. The particles exhibited magnetic behavior and showed no cytotoxicity toward MRC-5 and U87 cell lines. Among the tested contaminants, venlafaxine displayed the highest removal efficiency in remediation tests. Compared with chemically synthesized nZVI, the green version exhibited enhanced stability, attributed to the presence of surface-bounded organic matter. Overall, this sustainable and cost-effective approach to produce nZVI from SCG provides an innovative method for waste valorization and environmental remediation. Full article

Addressing global food waste challenges, this study investigated plant-based byproducts, spent coffee grounds, apple, and chokeberry pomaces, as sources of phenolic acids and biodegradable carriers for lipase immobilization. The goal was to enhance the lipophilicity and functionality of natural phenolics by enzymatic lipophilization. Microbial lipase from A. oryzae was immobilized on these materials, with native spent coffee grounds (NSCG) showing the highest activity (6.0 U/g hydrolytic; 1036 U/g synthetic). Chlorogenic acid (CGA), predominant in extracts, served as a model substrate. Using response-surface methodology, optimal conditions for butyl-CGA synthesis were determined. This is the first report of CGA lipophilization using food-waste-immobilized biocatalysts, where reaction yield for NSCG increased with alcohol chain length, peaking with dodecanol (34.06%). Among synthesized esters, butyl chlorogenate displayed the highest antioxidant activity, comparable to free CGA and BHT, and increased lipophilicity, though a “cut-off” effect appeared for longer chains. Medium-chain esters (C6, C8) showed selective antimicrobial activity against Gram-positive bacteria. While lipophilization of chokeberry pomace and spent coffee grounds extracts reduced antioxidant activity, short-chain esters (C4–C6) improved rapeseed oil stability. The findings highlight food waste as a sustainable source for developing biocatalysts and value-added bioactives with enhanced functional properties. Full article

Bio-based phenolic resins were developed with phenol substitution levels of 20% and 40% with crude extracts obtained from spent coffee grounds. The experimental resins were characterized in terms of their physical, chemical and bonding properties and exhibited the typical property levels of Phenol-Formaldehyde-type resins. Plywood panels were produced bonded with the novel experimental resins, exhibiting satisfactory performance, comparable to the reference panels in terms of both shear strength and wood failure, based on the requirements of the European standards. The results demonstrate the potential of using biomass-derived compounds as substitutes for petrochemical phenol in the production of wood adhesives, thereby increasing the bio-based content of the wood panel composites produced with them and improving their sustainability. Full article

In line with the circular economy approach and the pursuit of sustainable solutions for spent coffee grounds, this study investigates the valorization of spent coffee grounds as a source of cellulose-based enzyme immobilization carriers. Considering that global coffee consumption generates approximately 6.9 million tonnes of spent coffee grounds annually, their disposal represents both an environmental challenge and an opportunity for value-added applications. A multistep extraction process, including Soxhlet extraction followed by sequential subcritical extraction with ethanol and water, and alkaline treatment, led to the production of cellulose-enriched carriers. The carriers obtained were characterized by their morphology, porosity and surface properties and subsequently used for the two lipases immobilization, Burkholderia cepacia (BCL) and Pseudomonas fluorescens (PFL), using three techniques: adsorption and covalent binding via direct and indirect methods. The immobilized lipases were analyzed for key biochemical and operational properties and compared with each other and with their free enzymes. Based on their stability, catalytic activity, and reusability, the lipases immobilized by adsorption were identified as the most efficient biocatalysts. These immobilized enzymes were then used in two selected reactions to demonstrate their practical utility: cocoa butter substitute synthesis using PFL and the enzymatic pretreatment of wastewater from the oil processing industry using BCL. Both immobilized lipases showed excellent catalytic performance and maintained their high activity over four consecutive reuse cycles. Full article

This study investigates the development of biodegradable, scented bio-composite filaments incorporating industrial residues, specifically spent coffee grounds (SCG) and lignin (LI), into a PLA matrix for FDM 3D printing. Two fragrance additives, essential oil (EO) and microencapsulated fragrance powder (FP), were introduced (3%) to enhance sensory properties. The research investigates the effects of filler content (5%, 10%, and 15%) and fragrance additives on the surface chemistry (FTIR), thermal stability (TGA and DSC), mechanical properties (Tensile, flexural and impact), microstructure, and dimensional stability (Water absorption test and thickness swelling). Incorporating industrial residues and additives into PLA reduced the thermal stability, the degradation temperature and the glass transition temperature but increased the residual mass and the crystallinity. The effect of lignin was more pronounced than that of SCG, significantly influencing these thermal properties. Increasing the filler content of spent coffee grounds and lignin also led to a progressive decrease in tensile, flexural, and impact strength due to poor interfacial adhesion and increased void formation. However, lignin-based biocomposites exhibited enhanced stiffness at lower concentrations (≤10%), while biocomposites containing 15% SCG doubled their elongation at break compared to pure PLA. Adding fragrance reduced the mechanical strength but improved ductility due to plasticizer-like interactions. Microstructural analysis revealed heterogeneity in the biocomposites’ fracture surface characterized by the presence of pores, filler agglomeration, and delamination, indicating uneven filler dispersion and limited interfacial adhesion, particularly at high filler concentrations. The water absorption and dimensional stability of 3D-printed biocomposites increased progressively with the addition of residues. The presence of essential oil slightly improved water resistance by forming hydrogen bonds that limited moisture absorption. This article adds significant value by extending the potential applications of biocomposites beyond conventional engineering uses, making them particularly suitable for the fashion and design sectors, where multi-sensory and sustainable materials are increasingly sought after. Full article

Activated carbons were synthesized from coffee grounds using phosphoric acid as a chemical activator and microwave-assisted carbonization as a rapid and energy-efficient method. Then the prepared carbons were surface-treated with cold plasma to improve their chemical properties and adsorption efficiency. The structural properties and chemical structure of the carbons were determined using nitrogen adsorption–desorption analysis, X-ray photoelectron spectroscopy, as well as X-ray microanalysis by means of scanning electron microscopy. The effect of cold plasma treatment on surface functionality and porosity was investigated. The resulting activated carbons were tested for their potential use as sorbents for the removal of ciprofloxacin, a commonly used antibiotic, from aqueous solutions. The effects of solution pH, sorption kinetics, and initial concentration were investigated. Adsorption kinetics followed a pseudo-second-order model, and the equilibrium data were well described by both the Langmuir and Freundlich isotherms, indicating a combination of monolayer adsorption on homogeneous sites and multilayer adsorption on heterogeneous surfaces. Plasma-treated carbon demonstrated significantly increased adsorption capacity (42.6–120.6 mg g⁻¹) compared to the unactivated samples (20.2–92.4 mg g⁻¹). Desorption experiments revealed that the plasma-treated carbon retained over 90% efficiency after seven cycles, confirming its excellent reusability and regeneration potential for practical water treatment applications. Full article

Producing solid biofuels with high calorific value and high storage stability under limited energy consumption has become a crucial focus in the global energy field. Low temperature torrefaction below 300 °C is a common method for producing solid biofuels. However, this approach limits the carbon content and higher heating value (HHV) of the resulting biochar. Sodium percarbonate is a solid oxidant that can assist in the pyrolysis of organic molecules during the torrefaction to increase carbon content of biochar. Incorporating sodium percarbonate as a strategic additive presents a viable means to address the constraints associated with the torrefaction technologies. This study blended sodium percarbonate with spent coffee grounds (SCGs) to prepare torrefied SCG solid biofuels with high calorific value and high carbon content. Based on the Taguchi method with L9 orthogonal arrays, torrefaction temperature is identified as the most influential factor affecting higher heating value (HHV). Results from FTIR, water activity, hygroscopicity, and mold observation confirmed that torrefied SCGs blended with 0.5 wt% sodium percarbonate (0.5TSSCG) exhibited good storage stability. They were not prone to mold growth under ambient temperature and pressure. 0.5TSSCG with a carbon content of 61.88 wt% exhibited a maximum HHV of 29.42 MJ∙kg⁻¹. These findings indicate that sodium percarbonate contributes to increasing the carbon content and HHV of torrefied SCGs, enabling partial replacement of traditional coal consumption. Full article

Finding eco-friendly alternatives to the synthetic materials used for acoustic application in building industry is necessary to address environmental sustainability. Biocomposites of natural fibers combined with a biopolymer matrix emerge as a promising approach. In this study, soy protein biocomposites were prepared with 10, 15, and 20 wt% sheep wool and were added spent coffee grounds by freeze-drying to create fibro-porous biocomposites for acoustic applications. Transmission loss (TL) measurements underlined good behavior as sound insulators, with maximum values around 22 dB at 2500 Hz and even better performance than those of commercial synthetic solutions. The obtained sound absorption coefficients were competitive, as they almost reached unity at medium and high frequencies. Airflow resistivity was determined, and values were higher for the biocomposites with coffee grounds, specifically 14–18 kPa·s·m⁻² vs. 5.62–11.6 kPa·s·m⁻². Using the input of the measured airflow resistivity, an empirical model using a genetic algorithm was developed as a prediction tool for the sound absorption performance of the samples. All in all, results showcase the feasibility of employing the studied biocomposites as competitive sound insulators and absorbers in building construction industry. Full article