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26 pages, 4303 KiB  
Article
Thermal Degradation and Microstructural Evolution of Geopolymer-Based UHPC with Silica Fume and Quartz Powder
by Raghda A. Elhefny, Mohamed Abdellatief, Walid E. Elemam and Ahmed M. Tahwia
Infrastructures 2025, 10(8), 192; https://doi.org/10.3390/infrastructures10080192 - 22 Jul 2025
Viewed by 220
Abstract
The durability and fire resilience of concrete structures are increasingly critical in modern construction, particularly under elevated-temperature exposure. With this context, the current study explores the thermal and microstructural characteristics of geopolymer-based ultra-high-performance concrete (G-UHPC) incorporating quartz powder (QP) and silica fume (SF) [...] Read more.
The durability and fire resilience of concrete structures are increasingly critical in modern construction, particularly under elevated-temperature exposure. With this context, the current study explores the thermal and microstructural characteristics of geopolymer-based ultra-high-performance concrete (G-UHPC) incorporating quartz powder (QP) and silica fume (SF) after exposure to elevated temperatures. SF was used at 15% and 30% to partially replace the precursor material, while QP was used at 25%, 30%, and 35% as a partial replacement for fine sand. The prepared specimens were exposed to 200 °C, 400 °C, and 800 °C, followed by air cooling. Mechanical strength tests were conducted to evaluate compressive and flexural strengths, as well as failure patterns. Microstructural changes due to thermal exposure were assessed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). Among the prepared mixtures, the 30SF35QP mixture exhibited the highest compressive strength (156.0 MPa), followed by the 15SF35QP mix (146.83 MPa). The experimental results demonstrated that G-UHPC underwent varying levels of thermal degradation across the 200–800 °C range yet displayed excellent resistance to thermal spalling. At 200 °C, compressive strength increased due to enhanced geopolymerization, with the control mix showing a 29.8% increase. However, significant strength reductions were observed at 800 °C, where the control mix retained only 30.8% (32.0 MPa) and the 30SF25QP mixture retained 28% (38.0 MPa) of their original strengths. Despite increased porosity and cracking at 800 °C, the 30SF35QP mixture exhibited superior strength retention due to its denser matrix and reduced voids. The EDS results confirmed improved gel stability in the 30% SF mixtures, as evidenced by higher silicon content. These findings suggest that optimizing SF and QP content significantly enhances the fire resistance and structural integrity of G-UHPC, providing practical insights for the design of sustainable, high-performance concrete structures in fire-prone environments. Full article
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17 pages, 3856 KiB  
Article
Wavelet Fusion with Sobel-Based Weighting for Enhanced Clarity in Underwater Hydraulic Infrastructure Inspection
by Minghui Zhang, Jingkui Zhang, Jugang Luo, Jiakun Hu, Xiaoping Zhang and Juncai Xu
Appl. Sci. 2025, 15(14), 8037; https://doi.org/10.3390/app15148037 - 18 Jul 2025
Viewed by 301
Abstract
Underwater inspection images of hydraulic structures often suffer from haze, severe color distortion, low contrast, and blurred textures, impairing the accuracy of automated crack, spalling, and corrosion detection. However, many existing enhancement methods fail to preserve structural details and suppress noise in turbid [...] Read more.
Underwater inspection images of hydraulic structures often suffer from haze, severe color distortion, low contrast, and blurred textures, impairing the accuracy of automated crack, spalling, and corrosion detection. However, many existing enhancement methods fail to preserve structural details and suppress noise in turbid environments. To address these limitations, we propose a compact image enhancement framework called Wavelet Fusion with Sobel-based Weighting (WWSF). This method first corrects global color and luminance distributions using multiscale Retinex and gamma mapping, followed by local contrast enhancement via CLAHE in the L channel of the CIELAB color space. Two preliminarily corrected images are decomposed using discrete wavelet transform (DWT); low-frequency bands are fused based on maximum energy, while high-frequency bands are adaptively weighted by Sobel edge energy to highlight structural features and suppress background noise. The enhanced image is reconstructed via inverse DWT. Experiments on real-world sluice gate datasets demonstrate that WWSF outperforms six state-of-the-art methods, achieving the highest scores on UIQM and AG while remaining competitive on entropy (EN). Moreover, the method retains strong robustness under high turbidity conditions (T ≥ 35 NTU), producing sharper edges, more faithful color representation, and improved texture clarity. These results indicate that WWSF is an effective preprocessing tool for downstream tasks such as segmentation, defect classification, and condition assessment of hydraulic infrastructure in complex underwater environments. Full article
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22 pages, 16538 KiB  
Article
Experimental Study on Interface Bonding Performance of Frost-Damaged Concrete Reinforced with Yellow River Sedimentary Sand Engineered Cementitious Composites
by Binglin Tan, Ali Raza, Ge Zhang and Chengfang Yuan
Materials 2025, 18(14), 3278; https://doi.org/10.3390/ma18143278 - 11 Jul 2025
Viewed by 387
Abstract
Freeze–thaw damage is a critical durability challenge in cold climates that leads to surface spalling, cracking, and degradation of structural performance. In northern China, the severity of winter conditions further accelerates the degradation of concrete infrastructure. This study investigates the reinforcement of frost-damaged [...] Read more.
Freeze–thaw damage is a critical durability challenge in cold climates that leads to surface spalling, cracking, and degradation of structural performance. In northern China, the severity of winter conditions further accelerates the degradation of concrete infrastructure. This study investigates the reinforcement of frost-damaged concrete using engineered cementitious composites (ECC) prepared with Yellow River sedimentary sand (YRS), employed as a 100% mass replacement for quartz sand to promote sustainability. The interface bonding performance of ECC-C40 specimens was evaluated by testing the impact of various surface roughness treatments, freeze–thaw cycles, and interface agents. A multi-factor predictive formula for determining interface bonding strength was created, and the bonding mechanism and model were examined through microscopic analysis. The results show that ECC made with YRS significantly improved the interface bonding performance of ECC-C40 specimens. Specimens treated with a cement expansion slurry as the interface agent and those subjected to the splitting method for surface roughness achieves the optimal reinforced condition, exhibited a 27.57%, 35.17%, 43.57%, and 42.92% increase in bonding strength compared to untreated specimens under 0, 50, 100, and 150 cycles, respectively. Microscopic analysis revealed a denser interfacial microstructure. Without an interface agent, the bond interface followed a dual-layer, three-zone model; with the interface agent, a three-layer, three-zone model was observed. Full article
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13 pages, 2079 KiB  
Article
Preparation and Properties of a Composite Glass Protective Lubricating Coating for the Forging of Ti-6Al-4V Alloy
by Zunqi Xiao, Qiuyue Xie, Bin Zhang, Bing Ren and Shujian Tian
Coatings 2025, 15(7), 792; https://doi.org/10.3390/coatings15070792 - 5 Jul 2025
Viewed by 360
Abstract
A SiO2-Al2O3-B2O3-CaO-MgO-Na2O glass-based protective lubricant coating was developed for Ti-6Al-4V alloy forging, featuring a fully non-toxic formulation. The coating consisted of a composite glass matrix formed by blending two phases with [...] Read more.
A SiO2-Al2O3-B2O3-CaO-MgO-Na2O glass-based protective lubricant coating was developed for Ti-6Al-4V alloy forging, featuring a fully non-toxic formulation. The coating consisted of a composite glass matrix formed by blending two phases with distinct softening temperatures, extending its operational window to 700–950 °C. The composite glass showed initial softening at 700 °C and complete melting at 800 °C, with contact angle measurements confirming superior wettability (θ < 90°) across the forging range (800~950 °C). With an increase in temperature, the surface tension of the composite glass melt decreased, and subsequently, the wettability of the composite glass melt was significantly improved. XRD revealed that the uncoated Ti-6Al-4V formed a 22 μm thick rutile TiO2 scale with a porous structure and interfacial cracks, while the coated sample retained an amorphous glass layer with no TiO2. Cross-sectional SEM showed a crack-free, poreless interface with strong metallurgical bonding, in contrast to the uncoated sample’s spalled oxide layer. EDS showed minimal oxygen diffusion of the glass coating into the substrate. Ring upsetting tests showed that the coating reduced friction from 0.5–0.7 to 0.3 (50–57% decrease). Collectively, the glass protective lubricant coating showed good performance in terms of protection and lubrication. Full article
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16 pages, 3606 KiB  
Article
Comparative Study on Rail Damage Recognition Methods Based on Machine Vision
by Wanlin Gao, Riqin Geng and Hao Wu
Infrastructures 2025, 10(7), 171; https://doi.org/10.3390/infrastructures10070171 - 4 Jul 2025
Viewed by 322
Abstract
With the rapid expansion of railway networks and increasing operational complexity, intelligent rail damage detection has become crucial for ensuring safety and improving maintenance efficiency. Traditional physical inspection methods (e.g., ultrasonic testing, magnetic flux leakage) are limited in terms of efficiency and environmental [...] Read more.
With the rapid expansion of railway networks and increasing operational complexity, intelligent rail damage detection has become crucial for ensuring safety and improving maintenance efficiency. Traditional physical inspection methods (e.g., ultrasonic testing, magnetic flux leakage) are limited in terms of efficiency and environmental adaptability. This study proposes a machine vision-based approach leveraging deep learning to identify four primary types of rail damages: corrugations, spalls, cracks, and scratches. A self-developed acquisition device collected 298 field images from the Chongqing Metro system, which were expanded into 1556 samples through data augmentation techniques (including rotation, translation, shearing, and mirroring). This study systematically evaluated three object detection models—YOLOv8, SSD, and Faster R-CNN—in terms of detection accuracy (mAP), missed detection rate (mAR), and training efficiency. The results indicate that YOLOv8 outperformed the other models, achieving an mAP of 0.79, an mAR of 0.69, and a shortest training time of 0.28 h. To further enhance performance, this study integrated the Multi-Head Self-Attention (MHSA) module into YOLO, creating MHSA-YOLOv8. The optimized model achieved a significant improvement in mAP by 10% (to 0.89), increased mAR by 20%, and reduced training time by 50% (to 0.14 h). These findings demonstrate the effectiveness of MHSA-YOLO for accurate and efficient rail damage detection in complex environments, offering a robust solution for intelligent railway maintenance. Full article
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22 pages, 6320 KiB  
Article
Investigation on Shear Behavior of Precast Monolithic ECC Composite Beams
by Tingting Lu, Yuxiang Wen and Bin Wang
Materials 2025, 18(13), 3081; https://doi.org/10.3390/ma18133081 - 29 Jun 2025
Viewed by 335
Abstract
This study applied precast engineered cementitious composite (ECC) shells to replace conventional concrete in precast assembled monolithic composite beams to enhance mechanical performance. A new type of precast monolithic ECC composite beam was proposed. Five ECC composite beams and one reinforced concrete (RC) [...] Read more.
This study applied precast engineered cementitious composite (ECC) shells to replace conventional concrete in precast assembled monolithic composite beams to enhance mechanical performance. A new type of precast monolithic ECC composite beam was proposed. Five ECC composite beams and one reinforced concrete (RC) composite beam were designed and fabricated for the experimental study. The failure pattern, failure mechanism, load-bearing capacity, deformability, and stiffness degradation were quantitatively analyzed through the tests. The main findings were as follows: ECC composite beams developed finer and more densely distributed cracks compared to RC composite beams, without significant concrete spalling. The peak load of ECC composite beams was 8.2% higher than that of RC composite beams, while the corresponding displacement at peak load increased by 29.3%. The ECC precast shell delayed crack propagation through the fiber bridging effect. The average load degradation coefficient of the ECC composite beams was 8.2% lower than that of the RC beam. The stiffness degradation curve of ECC composite beams was more gradual than that of RC composite beams, providing an optimization basis for the design of precast beams in structures with high seismic demands. As the shear span ratio increased from 1.5 to 3, the load-bearing capacity decreased by 32.0%. When the stirrup ratio increased from 0.25% to 0.75%, the ultimate load-bearing capacity improved by 28.8%. Furthermore, specimens with higher stirrup ratios showed a 40–50% reduction in stiffness degradation rate, demonstrating that increased stirrup ratio effectively mitigated brittle failure. Full article
(This article belongs to the Section Construction and Building Materials)
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24 pages, 7576 KiB  
Article
Study on the Damage Evolution Mechanism of FRP-Reinforced Concrete Subjected to Coupled Acid–Freeze Erosion
by Fei Li, Wei Li, Shenghao Jin, Dayang Wang, Peifeng Cheng and Meitong Piao
Coatings 2025, 15(7), 759; https://doi.org/10.3390/coatings15070759 - 26 Jun 2025
Viewed by 465
Abstract
Plain concrete specimens and FRP(Fiber Reinforced Polymer)-reinforced concrete specimens were fabricated to investigate concrete’s mechanical and surface degradation behaviors reinforced with carbon, basalt, glass, and aramid fiber-reinforced polymer under coupled sulfuric acid and freeze–thaw cycles. The compressive strength of fully wrapped FRP cylindrical [...] Read more.
Plain concrete specimens and FRP(Fiber Reinforced Polymer)-reinforced concrete specimens were fabricated to investigate concrete’s mechanical and surface degradation behaviors reinforced with carbon, basalt, glass, and aramid fiber-reinforced polymer under coupled sulfuric acid and freeze–thaw cycles. The compressive strength of fully wrapped FRP cylindrical specimens and the flexural load capacity of prismatic specimens with FRP reinforced to the pre-cracked surface, along with the dynamic elastic modulus and mass loss, were evaluated before and after acid–freeze cycles. The degradation mechanism of the specimens was elucidated through analysis of surface morphological changes captured in photographs, scanning electron microscopy (SEM) observations, and energy-dispersive spectroscopy (EDS) data. The experimental results revealed that after 50 cycles of coupled acid–freeze erosion, the plain cylindrical concrete specimens showed a mass gain of 0.01 kg. In contrast, after 100 cycles, a significant mass loss of 0.082 kg was recorded. The FRP-reinforced specimens initially demonstrated mass loss trends comparable to those of the plain concrete specimens. However, in the later stages, the FRP confinement effectively mitigated the surface spalling of the concrete, leading to a reversal in mass loss and subsequent mass gain. Notably, the GFRP(Glassfiber Reinforced Polymer)-reinforced specimens exhibited the most significant mass gain of 1.653%. During the initial 50 cycles of acid–freeze erosion, the prismatic and cylindrical specimens demonstrated comparable degradation patterns. However, in the subsequent stages, FRP reduced the exposed surface area-to-volume ratio of the specimens in contact with the acid solution, resulting in a marked improvement in their structural integrity. After 100 cycles of acid–freeze erosion, the compressive strength loss rate and flexural load capacity loss rate followed the ascending order: CFRP-reinforced < BFRP(Basalt Fiber Reinforced Polymer)-reinforced < AFRP(Aramid Fiber Reinforced Polymer)-reinforced < GFRP-reinforced < plain specimens. Conversely, the ductility ranking from highest to lowest was AFRP/GFRP > control group > BFRP/CFRP. A probabilistic analysis model was established to complement the experimental findings, encompassing the quantification of hazard levels and reliability indices. Full article
(This article belongs to the Special Issue Surface Treatments and Coatings for Asphalt and Concrete)
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22 pages, 4441 KiB  
Article
Understanding Shock Response of Body-Centered Cubic Molybdenum from a Specific Embedded Atom Potential
by Yichen Jiang, Yanchun Leng, Xiaoli Chen and Chaoping Liang
Metals 2025, 15(6), 685; https://doi.org/10.3390/met15060685 - 19 Jun 2025
Viewed by 290
Abstract
Extreme conditions induced by shock exert unprecedented force on crystal lattice and push atoms away from their equilibrium positions. Nonequilibrium molecular dynamics (MD) simulations are one of the best ways to describe material behavior under shock but are limited by the availability and [...] Read more.
Extreme conditions induced by shock exert unprecedented force on crystal lattice and push atoms away from their equilibrium positions. Nonequilibrium molecular dynamics (MD) simulations are one of the best ways to describe material behavior under shock but are limited by the availability and reliability of potential functions. In this work, a specific embedded atom (EAM) potential of molybdenum (Mo) is built for shock and tested by quasi-isentropic and piston-driven shock simulations. Comparisons of the equation of state, lattice constants, elastic constants, phase transitions under pressure, and phonon dispersion with those in the existing literature validate the reliability of our EAM potential. Quasi-isentropic shock simulations reveal that critical stresses for the beginning of plastic deformation follow a [111] > [110] > [100] loading direction for single crystals, and then polycrystal samples. Phase transitions from BCC to FCC and BCC to HCP promote plastic deformation for single crystals loading along [100] and [110], respectively. Along [111], void directly nucleates at the stress concentration area. For polycrystals, voids always nucleate on the grain boundary and lead to early crack generation and propagation. Piston-driven shock loading confirms the plastic mechanisms observed from quasi-isentropic shock simulation and provides further information on the spall strength and spallation process. Full article
(This article belongs to the Special Issue Mechanical Structure Damage of Metallic Materials)
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20 pages, 8463 KiB  
Article
Changes in Material Properties and Damage Mechanism of Plate Ballastless Track Under Fire and High Temperature
by Hao Jin, Yike Yang, Xinxin Zhao, Yongjian Pan, Jinhui Chu, Shuming Li, Shenglin Xu and Yulin Feng
Buildings 2025, 15(12), 1987; https://doi.org/10.3390/buildings15121987 - 9 Jun 2025
Viewed by 282
Abstract
The service status of rail, fasteners and track slabs is the key determinant of whether the ballastless track is ready for traffic after a fire. The track slab rail support bolt anchoring performance and the shoulder service performance damaged by fire were tested. [...] Read more.
The service status of rail, fasteners and track slabs is the key determinant of whether the ballastless track is ready for traffic after a fire. The track slab rail support bolt anchoring performance and the shoulder service performance damaged by fire were tested. Experiments of ballastless track slab concrete burned at different high temperatures were carried out to compare macro- and microstructural properties of the concrete under high-temperature burning to study the microstructure of hydration products after high-temperature burning and reveal the damage mechanism of the track slab concrete after a fire. The results show that the fire damage to the rail and fastener is mainly deformations, fractures and strength reduction. The degree of the fire damage of the mortar layer and base slab is much lower than that of the track slab. The main fire damage to the concrete is track and base slab cracks, spalling and gaps. The degree of the fire damage to the mortar layer and base slab is much lower than that of the track slab. The fire damage of the track slab concrete is mainly bursts, and the concrete cracks, spalling and deterioration occur layer by layer from the outside to inside. The shoulder injury is the most serious, the shear resistance is greatly reduced, the rail support is protected by the rail and fastener, the impact of the fire damage is small and the bolt anchoring performance was not decreased. The position of the track slab’s inside damage corresponds to the surface damage position. The steel bar inside the track slab is in good condition, and there is no obvious damage. The bulk expansion of the ballastless track concrete was caused by the expansion of aggregates under fire. When the expansion of aggregates is constrained by the shrinkage of hydration products, greater internal stress is generated, which is the main reason for the cracking or bursting of the ballastless track slab concrete under high temperatures. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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20 pages, 3363 KiB  
Article
Effect of Elevated Temperature on Mechanical Properties and Shielding Performance of Magnetite–Serpentine Radiation-Proof Concrete
by Dan Wu, Zehua Liu, Zhenfu Chen, Qiongfang Wu and Qiuwang Tao
Materials 2025, 18(12), 2686; https://doi.org/10.3390/ma18122686 - 6 Jun 2025
Viewed by 624
Abstract
High temperatures can induce a range of physical and chemical alterations in radiation-protective concrete, potentially compromising its strength and significantly diminishing its radiation shielding capabilities. Therefore, it is very important to study the high temperature performance of radiation-proof concrete to ensure its safety [...] Read more.
High temperatures can induce a range of physical and chemical alterations in radiation-protective concrete, potentially compromising its strength and significantly diminishing its radiation shielding capabilities. Therefore, it is very important to study the high temperature performance of radiation-proof concrete to ensure its safety and stability in extreme environment. In this study, the magnetite–serpentine radiation-proof concrete is designed with magnetite as coarse aggregate, serpentine as fine aggregate, and Portland cement and granulated blast furnace slag as mixture. The apparent characteristics, mass loss, ultrasonic pulse velocity, mechanical properties, shielding performance, and correlation of this concrete were analyzed through experiments. The results show that the damage degree and relative wave velocity have a good correlation in evaluating the relative mass loss, linear attenuation coefficient, compressive strength, and tensile strength after high temperatures. The compressive strength at 800 °C is 12.2 MPa and the splitting tensile strength is 0.48 MPa; the linear attenuation coefficient of specimen at 800 °C is reduced to 80.9% of that at normal temperature. Meanwhile, penetrating cracks appeared at 600 °C and spalling phenomenon appeared at 800 °C, and better thermal stability and favorable mechanical properties and shielding performance also occurred; thus, suitable radioactive and high temperature environment was determined. The results could provide scientific guidance for nondestructive testing and performance evaluation of shielding structure materials. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 5710 KiB  
Article
Building Surface Defect Detection Based on Improved YOLOv8
by Xiaoxia Lin, Yingzhou Meng, Lin Sun, Xiaodong Yang, Chunwei Leng, Yan Li, Zhenyu Niu, Weihao Gong and Xinyue Xiao
Buildings 2025, 15(11), 1865; https://doi.org/10.3390/buildings15111865 - 28 May 2025
Viewed by 664
Abstract
In intelligent building, efficient surface defect detection is crucial for structural safety and maintenance quality. Traditional methods face three challenges in complex scenarios: locating defect features accurately due to multi-scale texture and background interference, missing fine cracks because of their tiny size and [...] Read more.
In intelligent building, efficient surface defect detection is crucial for structural safety and maintenance quality. Traditional methods face three challenges in complex scenarios: locating defect features accurately due to multi-scale texture and background interference, missing fine cracks because of their tiny size and low contrast, and the insufficient generalization of irregular defects due to complex geometric deformation. To address these issues, an improved version of the You Only Look Once (YOLOv8) algorithm is proposed for building surface defect detection. The dataset used in this study contains six common building surface defects, and the images are captured in diverse scenarios with different lighting conditions, building structures, and ages of material. Methodologically, the first step involves a normalization-based attention module (NAM). This module minimizes irrelevant features and redundant information and enhances the salient feature expression of cracks, delamination, and other defects, improving feature utilization. Second, for bottlenecks in fine crack detection, an explicit vision center (EVC) feature fusion module is introduced. It focuses on integrating specific details and overall context, improving the model’s effectiveness. Finally, the backbone network integrates deformable convolution net v2 (DCNV2) to capture the contour deformation features of targets like mesh cracks and spalling. Our experimental results indicate that the improved model outperforms YOLOv8, achieving a 3.9% higher mAP50 and a 4.2% better mAP50-95. Its performance reaches 156 FPS, suitable for real-time inspection in smart construction scenarios. Our model significantly improves defect detection accuracy and robustness in complex scenarios. The study offers a reliable solution for accurate multi-type defect detection on building surfaces. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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12 pages, 3332 KiB  
Article
Numerical Study on Impact Damage and Damage Evolution of Cemented Backfill
by Qiang Li, Jinshan Sun, Xianqi Xie, Qian Dong, Jianguo Wang, Hongyu Zhang and Tao Wen
Crystals 2025, 15(6), 514; https://doi.org/10.3390/cryst15060514 - 28 May 2025
Viewed by 327
Abstract
To quantitatively describe the damage degree and failure process of the cemented backfill (CB) under dynamic loading, this paper performed numerical split Hopkinson pressure bar (SHPB) impact experiments on CB samples using the ANSYS/LS-DYNA. The damage pattern and failure process of CB samples [...] Read more.
To quantitatively describe the damage degree and failure process of the cemented backfill (CB) under dynamic loading, this paper performed numerical split Hopkinson pressure bar (SHPB) impact experiments on CB samples using the ANSYS/LS-DYNA. The damage pattern and failure process of CB samples with four mix ratios (cement-to-sand (c/s) ratios of 1:4, 1:6, 1:8, and 1:10) at different impact velocities (v) (1.5, 1.7, 1.8, and 2.0 m/s) were numerically investigated using the micro-crack density method to define the damage variable (d). The results revealed that the use of a waveform shaper in the numerical simulation yielded a more ideal rectangular wave to ensue uniform stress distribution across the sample’s plane without stress concentration. Numerical simulations effectively depicted the dynamic failure process of the CB, with the overall failure trend exhibiting edge spalling followed by the propagation and interconnection of internal cracks. When the v increased from 1.7 m/s to 1.8 m/s, the d increased by more than 10%. As the v increased from 1.5 m/s to 2.0 m/s, the d for c/s ratios of 1:4, 1:6, 1:8, and 1:10 ranged from 0.238 to 0.336, 0.274 to 0.413, 0.391 to 0.547, and 0.473 to 0.617, respectively. A significant “leap” phenomenon in damage was observed when the c/s ratio changed from 1:6 to 1:8. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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51 pages, 3113 KiB  
Review
Effect of Hybrid Fiber Compositions on Mechanical Properties and Durability of Ultra-High-Performance Concrete: A Comprehensive Review
by Paulina Dziomdziora and Piotr Smarzewski
Materials 2025, 18(11), 2426; https://doi.org/10.3390/ma18112426 - 22 May 2025
Cited by 1 | Viewed by 1028
Abstract
Ultra-high-performance concrete (UHPC) has emerged as a revolutionary material in structural engineering due to its exceptional mechanical properties and durability. This review comprehensively examines the influence of hybrid fiber compositions on UHPC, focusing on mechanical performance and resistance to environmental degradation. Hybrid fibers, [...] Read more.
Ultra-high-performance concrete (UHPC) has emerged as a revolutionary material in structural engineering due to its exceptional mechanical properties and durability. This review comprehensively examines the influence of hybrid fiber compositions on UHPC, focusing on mechanical performance and resistance to environmental degradation. Hybrid fibers, which combine steel and synthetic and basalt fibers, improve compressive, tensile, and flexural strengths by bridging microcracks and limiting macrocrack propagation. Studies reveal that steel fiber combinations, particularly those with varying lengths and shapes, significantly improve ductility and load-bearing capacity, while steel–synthetic hybrids balance strength and flexibility. However, excessive synthetic fibers can reduce compressive strength. Basalt–synthetic hybrids, though less effective in compression, excel in tensile strength and crack resistance. Durability assessments highlight the superior resistance of UHPCs to chloride penetration, carbonation, freeze–thaw cycles, and high temperatures, and hybrid fibers further mitigate spalling and permeability. Polypropylene fibers, for instance, enhance fire resistance by creating vapor release channels. The challenge of optimizing fiber proportions and mix designs remains to minimize trade-offs between strength and workability. Future research should explore advanced fiber combinations, long-term environmental performance, and eco-friendly additives to expand the applicability of UHPC in sustainable infrastructure. This review underscores the potential of hybrid fibers to tailor UHPCs for diverse engineering demands while addressing current limitations. Full article
(This article belongs to the Special Issue Characterization and Optimization of Cement-Based Materials)
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23 pages, 6820 KiB  
Article
Anti-Erosion Mechanism of Biological Crusts and Eco-Protection Technology Using Composite Biofilms for Traditional Rammed Earth Dwellings in Songyang County
by Jiahui Yang, Ning Wang, Zebiao Huang, Yue Huang, Weilu Lv and Shuai Yang
Coatings 2025, 15(5), 608; https://doi.org/10.3390/coatings15050608 - 20 May 2025
Viewed by 612
Abstract
A typical county for traditional village conservation in China is Songyang County. It is renowned for its ancient rammed earth dwellings, which exhibit a unique microclimate and possess significant historical value. However, high precipitation and acid rain under the subtropical monsoon climate have [...] Read more.
A typical county for traditional village conservation in China is Songyang County. It is renowned for its ancient rammed earth dwellings, which exhibit a unique microclimate and possess significant historical value. However, high precipitation and acid rain under the subtropical monsoon climate have caused severe surface erosion, including cracking and spalling. This study focuses on traditional rammed earth dwellings in Chenjiapeng Village, Songyang County, combining field surveys, experimental analysis, and microscopic characterization to systematically investigate erosion mechanisms and protection strategies. Techniques, such as drone aerial photography, X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), and microbial diversity detection, were employed to elucidate the anti-erosion mechanisms of gray–green biological crusts on rammed earth surfaces. The results indicate that algal crusts enhance surface compressive strength and shear resistance through macroscopic coverage (reducing raindrop kinetic energy and moisture retention) and microscopic extracellular polysaccharide-cemented soil particles forming a three-dimensional network. However, acidic environments induce metabolic acid release from algae, dissolving cementing materials and creating a “surface protection-internal damage” paradox. To address this, a “transparent film-biofiber-acid inhibition layer” composite biofilm design is proposed, integrating a biodegradable polylactic acid (PLA) mesh, algal attachment substrates, and calcium carbonate microparticles to dynamically neutralize acidic substances, achieving synergistic ecological protection and cultural heritage authenticity. This study provides innovative solutions for the anti-erosion protection of traditional rammed earth structures, emphasizing environmental compatibility and sustainability. Full article
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16 pages, 20780 KiB  
Article
Effect of Si on Mechanical Properties and Oxide Film Formation of AFA Alloy at Low Oxygen Pressure
by Qijun Jia, Xiaoqiang Jiang, Changjun Wu, Junxiu Chen, Xiangying Zhu, Ya Liu and Xuping Su
Coatings 2025, 15(5), 602; https://doi.org/10.3390/coatings15050602 - 18 May 2025
Viewed by 484
Abstract
The Cr2O3 film on the outer surface of traditional cracking furnace tubes is prone to spalling, which shortens the tube life. Fe-Ni-Cr-based austenitic stainless steel (AFA alloy) with added Al has attracted attention because it can form a more stable [...] Read more.
The Cr2O3 film on the outer surface of traditional cracking furnace tubes is prone to spalling, which shortens the tube life. Fe-Ni-Cr-based austenitic stainless steel (AFA alloy) with added Al has attracted attention because it can form a more stable Al2O3 film on the surface. However, the alloy’s mechanical performance and the stability and oxidation resistance of the oxide film need to be improved simultaneously. This investigation examined silicon concentration variations (0–1.5 wt.%) on AFA alloy’s ambient-temperature tensile performance and oxidation response under reduced oxygen partial pressures (10−18–10−16 bar). The findings demonstrate that the alloy was composed of the FCC, B2-NiAl, and M23C6 phases. With Si addition, the B2-NiAl phase volume fraction increased. Mechanical testing demonstrated progressive elevation in tensile strength and hardness coupled with reduced elongation, attributable to combined solid-solution hardening and B2-NiAl precipitation strengthening. At low oxygen pressure, a continuous multi-layer oxide film developed on the alloy’s surface: the outermost layer was composed of a continuous Cr2O3 layer, with a fraction of MnCr2O4 spinel phase enriched on the outer surface. The middle layer was SiO2, which evolved from a particulate to a continuous layer with increasing Si content. The innermost layer was composed of Al2O3. Accelerated manganese diffusion through Cr2O3 facilitated MnCr2O4 spinel layer formation. Full article
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