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16 pages, 6744 KiB  
Article
Thermochemical Conversion of Digestate Derived from OFMSW Anaerobic Digestion to Produce Methane-Rich Syngas with CO2 Sorption
by Emanuele Fanelli, Cesare Freda, Assunta Romanelli, Vito Valerio, Adolfo Le Pera, Miriam Sellaro, Giacinto Cornacchia and Giacobbe Braccio
Processes 2025, 13(8), 2451; https://doi.org/10.3390/pr13082451 (registering DOI) - 2 Aug 2025
Abstract
The energetic valorization of digestate obtained from anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) was investigated via pyrolysis in a bench-scale rotary kiln. The mass rate of dried digestate to the rotary kiln pyrolyzer was fixed at 500 [...] Read more.
The energetic valorization of digestate obtained from anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) was investigated via pyrolysis in a bench-scale rotary kiln. The mass rate of dried digestate to the rotary kiln pyrolyzer was fixed at 500 gr/h. The effect of the pyrolysis temperature was investigated at 600, 700, and 800 °C. The pyrolysis products, char, oil, and gas, were quantified and chemically analyzed. It was observed that with the increase in the temperature from 600 to 800 °C, the char decreased from 60.3% to 52.2% and the gas increased from 26.5% to 35.3%. With the aim of increasing the methane production and methane concentration in syngas, the effect of CaO addition to the pyrolysis process was investigated at the same temperature, too. The mass ratio CaO/dried digestate was set at 0.2. The addition of CaO sorbent has a clear effect on the yield and composition of pyrolysis products. Under the experimental conditions, CaO was observed to act both as a CO2 sorbent and as a catalyst, promoting cracking and reforming reactions of volatile compounds. In more detail, at the investigated temperatures, a net reduction in CO2 concentration was observed in syngas, accompanied by an increase in CH4 concentration. The gas yield decreased with the CaO addition because of CO2 chemisorption. The oil yield decreased as well, probably because of the cracking and reforming effect of the CaO on the volatiles. A very promising performance of the CaO sorbent was observed at 600 °C; at this temperature, the CO2 concentration decreased from 32.2 to 13.9 mol %, and the methane concentration increased from 16.1 to 29.4 mol %. At the same temperature, the methane production increased from 34 to 63 g/kgdigestate. Full article
(This article belongs to the Section Chemical Processes and Systems)
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13 pages, 553 KiB  
Article
Biorefinery-Based Energy Recovery from Algae: Comparative Evaluation of Liquid and Gaseous Biofuels
by Panagiotis Fotios Chatzimaliakas, Dimitrios Malamis, Sofia Mai and Elli Maria Barampouti
Fermentation 2025, 11(8), 448; https://doi.org/10.3390/fermentation11080448 (registering DOI) - 1 Aug 2025
Abstract
In recent years, biofuels and bioenergy derived from algae have gained increasing attention, fueled by the growing demand for renewable energy sources and the urgent need to lower CO2 emissions. This research examines the generation of bioethanol and biomethane using freshly harvested [...] Read more.
In recent years, biofuels and bioenergy derived from algae have gained increasing attention, fueled by the growing demand for renewable energy sources and the urgent need to lower CO2 emissions. This research examines the generation of bioethanol and biomethane using freshly harvested and sedimented algal biomass. Employing a factorial experimental design, various trials were conducted, with ethanol yield as the primary optimization target. The findings indicated that the sodium hydroxide concentration during pretreatment and the amylase dosage in enzymatic hydrolysis were key parameters influencing the ethanol production efficiency. Under optimized conditions—using 0.3 M NaOH, 25 μL/g starch, and 250 μL/g cellulose—fermentation yielded ethanol concentrations as high as 2.75 ± 0.18 g/L (45.13 ± 2.90%), underscoring the significance of both enzyme loading and alkali treatment. Biomethane potential tests on the residues of fermentation revealed reduced methane yields in comparison with the raw algal feedstock, with a peak value of 198.50 ± 25.57 mL/g volatile solids. The integrated process resulted in a total energy recovery of up to 809.58 kWh per tonne of algal biomass, with biomethane accounting for 87.16% of the total energy output. However, the energy recovered from unprocessed biomass alone was nearly double, indicating a trade-off between sequential valorization steps. A comparison between fresh and dried feedstocks also demonstrated marked differences, largely due to variations in moisture content and biomass composition. Overall, this study highlights the promise of integrated algal biomass utilization as a viable and energy-efficient route for sustainable biofuel production. Full article
(This article belongs to the Special Issue Algae Biotechnology for Biofuel Production and Bioremediation)
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24 pages, 5059 KiB  
Article
Effects of Graphene-Based Nanomaterials on Anaerobic Digestion of Thermally Hydrolyzed Municipal Sewage Sludge
by Luiza Usevičiūtė, Tomas Januševičius, Vaidotas Danila and Mantas Pranskevičius
Materials 2025, 18(15), 3561; https://doi.org/10.3390/ma18153561 - 29 Jul 2025
Viewed by 172
Abstract
In this study, the effects of graphene-based nanomaterials—specifically graphene nanoplatelets (GNPs) and graphene oxide (GO) nanosheets—on methane (CH4) production during anaerobic digestion (AD) of thermally hydrolyzed sewage sludge were investigated. Anaerobic digestion was carried out over a 40-day period under mesophilic [...] Read more.
In this study, the effects of graphene-based nanomaterials—specifically graphene nanoplatelets (GNPs) and graphene oxide (GO) nanosheets—on methane (CH4) production during anaerobic digestion (AD) of thermally hydrolyzed sewage sludge were investigated. Anaerobic digestion was carried out over a 40-day period under mesophilic conditions in batch digesters with a volume of 2.65 L. The influence of various dosages of GNPs and GO nanosheets on methane yields was assessed, including a comparison between GNPs with different specific surface areas (320 m2/g and 530 m2/g). The highest CH4 yield (194 mL/g-VSadded) was observed with a GNP dosage of 5 mg/g-TS and a surface area of 530 m2/g, showing an increase of 3.08% compared to the control. This treatment group had the greatest positive effect also on the degradation of organic matter, with total solids (TS) and volatile solids (VS) removal reaching 34.35% and 44.18%, respectively. However, the GO dosages that significantly decreased cumulative CH4 production were determined to be 10–15 mg/g-TS. Graphene oxide at dosages of 10 and 15 mg/g-TS reduced specific cumulative CH4 yields by 4.03% and 5.85%, respectively, compared to the control, indicating CH4 yield inhibition. This lab-scale study highlights the potential for integrating GNPs into full-scale, continuously operated wastewater treatment anaerobic digesters for long-term use in future applications. Full article
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17 pages, 2147 KiB  
Article
Enhancing Methanogenic Efficiency in Dry Anaerobic Digestion of Kitchen Waste Through Optimization of Total Solids Content
by Lan Liu, Jiaxi Zheng and Jianwei Liu
Processes 2025, 13(8), 2332; https://doi.org/10.3390/pr13082332 - 23 Jul 2025
Viewed by 220
Abstract
The urbanization-driven surge in kitchen waste necessitates optimized dry anaerobic digestion (DAD; total solids > 15%). Despite its valorization potential, this technology requires efficiency improvements due to mass transfer constraints. This study evaluated TS effects (15%, 20%, or 25%) on methane production. The [...] Read more.
The urbanization-driven surge in kitchen waste necessitates optimized dry anaerobic digestion (DAD; total solids > 15%). Despite its valorization potential, this technology requires efficiency improvements due to mass transfer constraints. This study evaluated TS effects (15%, 20%, or 25%) on methane production. The TS = 20% system achieved peak cumulative methane yield (405.73 ± 11.71 mL/gVS), exceeding TS = 15% (348.09 ± 12.19 mL/gVS) and TS = 25% (293.08 ± 3.55 mL/gVS). This optimization was attributable to synergistic maintenance of metabolic equilibrium through autonomous pH recovery, rapid VFAs degradation, and enhanced TAN tolerance. Conversely, TS = 25% exhibited impaired mass transfer efficiency under high solids, causing VFAs accumulation, ammonia toxicity, and progressive pH decline to 7.5, indicating system destabilization. Organic degradation analysis confirmed superior conversion efficiency in TS = 20% through dynamic SPS–SPN equilibrium. Microbial analysis revealed enhanced metabolic efficiency via synergistic interactions between acetoclastic and hydrogenotrophic methanogens in TS = 20%. This research provides technical parameters for optimizing methane production in kitchen waste DAD systems. Full article
(This article belongs to the Section Environmental and Green Processes)
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19 pages, 1488 KiB  
Article
Anaerobic Co-Digestion of Sewage Sludge and Organic Solid By-Products from Table Olive Processing: Influence of Substrate Mixtures on Overall Process Performance
by Encarnación Díaz-Domínguez, José Ángel Rubio, James Lyng, Enrique Toro, Fernando Estévez and José L. García-Morales
Energies 2025, 18(14), 3812; https://doi.org/10.3390/en18143812 - 17 Jul 2025
Viewed by 220
Abstract
Sewage sludge, characterized by its high organic matter and nutrient content, as well as the presence of microbial pathogens and other contaminants, requires proper management due to its significant generation rate. The table olive sector, which is highly significant in Spain as a [...] Read more.
Sewage sludge, characterized by its high organic matter and nutrient content, as well as the presence of microbial pathogens and other contaminants, requires proper management due to its significant generation rate. The table olive sector, which is highly significant in Spain as a global leader in production and export, generates various waste streams such the Organic Solid By-Products from Table Olive Processing (OSBTOP), which are mainly derived from the olive pit after the pitting process. The main aim of this study was to enhance the methane production performance of sewage sludge through co-digestion with OSBTOP as a co-substrate. Batch assays demonstrated that employing OSBTOP as a co-substrate increased methane content by 35–41% across all tested mixtures. While the highest methane yield was produced at a 40:60 (sludge:OSBTOP) ratio, a 60:40 mixture proved to be a more advantageous option for scale-up and practical application. This is attributed to factors such as the higher availability of sludge and its inherent buffering capacity, which counteracts the accumulation of volatile fatty acids and promotes process stability, thereby contributing to the study’s objective of significantly enhancing methane production from sewage sludge through co-digestion. In semi-continuous operation, methane yields in the co-digestion scenario exceeded those of mixed sludge digestion, showing a yield of 180 versus 120 LCH4−1 · kgVSadded−1, representing a 50% improvement. This study highlights the potential of anaerobic digestion as a strategy for valorizing OSBTOP, a by-product with no prior studies, while demonstrating that its co-digestion with sewage sludge enhances methane generation, offering a sustainable approach to organic waste treatment. Full article
(This article belongs to the Special Issue Zero Waste Technology from Biofuel Development)
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26 pages, 9003 KiB  
Article
A Pilot-Scale Gasifier Freeboard Equipped with Catalytic Filter Candles for Particulate Abatement and Tar Conversion: 3D-CFD Simulations and Experimental Tests
by Alessandra Tacconi, Pier Ugo Foscolo, Sergio Rapagnà, Andrea Di Carlo and Alessandro Antonio Papa
Processes 2025, 13(7), 2233; https://doi.org/10.3390/pr13072233 - 12 Jul 2025
Viewed by 428
Abstract
This work deals with the catalytic steam reforming of raw syngas to increase the efficiency of coupling gasification with downstream processes (such as fuel cells and catalytic chemical syntheses) by producing high-temperature, ready-to-use syngas without cooling it for cleaning and conditioning. Such a [...] Read more.
This work deals with the catalytic steam reforming of raw syngas to increase the efficiency of coupling gasification with downstream processes (such as fuel cells and catalytic chemical syntheses) by producing high-temperature, ready-to-use syngas without cooling it for cleaning and conditioning. Such a combination is considered a key point for the future exploitation of syngas produced by steam gasification of biogenic solid fuel. The design and construction of an integrated gasification and gas conditioning system were proposed approximately 20 years ago; however, they still require further in-depth study for practical applications. A 3D model of the freeboard of a pilot-scale, fluidized bed gasification plant equipped with catalytic ceramic candles was used to investigate the optimal operating conditions for in situ syngas upgrading. The global kinetic parameters for methane and tar reforming reactions were determined experimentally. A fluidized bed gasification reactor (~5 kWth) equipped with a 45 cm long segment of a fully commercial filter candle in its freeboard was used for a series of tests at different temperatures. Using a computational fluid dynamics (CFD) description, the relevant parameters for apparent kinetic equations were obtained in the frame of a first-order reaction model to describe the steam reforming of key tar species. As a further step, a CFD model of the freeboard of a 100 kWth gasification plant, equipped with six catalytic ceramic candles, was developed in ANSYS FLUENT®. The composition of the syngas input into the gasifier freeboard was obtained from experimental results based on the pilot-scale plant. Simulations showed tar catalytic conversions of 80% for toluene and 41% for naphthalene, still insufficient compared to the threshold limits required for operating solid oxide fuel cells (SOFCs). An overly low freeboard temperature level was identified as the bottleneck for enhancing gas catalytic conversions, so further simulations were performed by injecting an auxiliary stream of O2/steam (50/50 wt.%) through a series of nozzles at different heights. The best simulation results were obtained when the O2/steam stream was fed entirely at the bottom of the freeboard, achieving temperatures high enough to achieve a tar content below the safe operating conditions for SOFCs, with minimal loss of hydrogen content or LHV in the fuel gas. Full article
(This article belongs to the Section Chemical Processes and Systems)
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36 pages, 3682 KiB  
Article
Enhancing s-CO2 Brayton Power Cycle Efficiency in Cold Ambient Conditions Through Working Fluid Blends
by Paul Tafur-Escanta, Luis Coco-Enríquez, Robert Valencia-Chapi and Javier Muñoz-Antón
Entropy 2025, 27(7), 744; https://doi.org/10.3390/e27070744 - 11 Jul 2025
Viewed by 226
Abstract
Supercritical carbon dioxide (s-CO2) Brayton cycles have emerged as a promising technology for high-efficiency power generation, owing to their compact architecture and favorable thermophysical properties. However, their performance degrades significantly under cold-climate conditions—such as those encountered in Greenland, Russia, Canada, Scandinavia, [...] Read more.
Supercritical carbon dioxide (s-CO2) Brayton cycles have emerged as a promising technology for high-efficiency power generation, owing to their compact architecture and favorable thermophysical properties. However, their performance degrades significantly under cold-climate conditions—such as those encountered in Greenland, Russia, Canada, Scandinavia, and Alaska—due to the proximity to the fluid’s critical point. This study investigates the behavior of the recompression Brayton cycle (RBC) under subzero ambient temperatures through the incorporation of low-critical-temperature additives to create CO2-based binary mixtures. The working fluids examined include methane (CH4), tetrafluoromethane (CF4), nitrogen trifluoride (NF3), and krypton (Kr). Simulation results show that CH4- and CF4-rich mixtures can achieve thermal efficiency improvements of up to 10 percentage points over pure CO2. NF3-containing blends yield solid performance in moderately cold environments, while Kr-based mixtures provide modest but consistent efficiency gains. At low compressor inlet temperatures, the high-temperature recuperator (HTR) becomes the dominant performance-limiting component. Optimal distribution of recuperator conductance (UA) favors increased HTR sizing when mixtures are employed, ensuring effective heat recovery across larger temperature differentials. The study concludes with a comparative exergy analysis between pure CO2 and mixture-based cycles in RBC architecture. The findings highlight the potential of custom-tailored working fluids to enhance thermodynamic performance and operational stability of s-CO2 power systems under cold-climate conditions. Full article
(This article belongs to the Section Thermodynamics)
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12 pages, 1751 KiB  
Article
Studies on Molecular Dynamics Simulation and Reaction Mechanism for Methane Adsorption in Long-Flame Coal Modified by Cyclical Microwave Treatment
by Guofei Zhao, Yongbo Cai, Tianbai Zhou, Guangtong Yang, Long Wang, Liankun Zhang, Yuefang Wang and Xiaoyu Zhang
Processes 2025, 13(7), 2134; https://doi.org/10.3390/pr13072134 - 4 Jul 2025
Viewed by 328
Abstract
A quantitative characterization of the change in coal molecular structures with different cyclical microwave modification parameters and a better understanding of the reaction mechanism of the modification are of great significance for the commercial extraction of coal bed methane (CBM). Therefore, long-flame coal [...] Read more.
A quantitative characterization of the change in coal molecular structures with different cyclical microwave modification parameters and a better understanding of the reaction mechanism of the modification are of great significance for the commercial extraction of coal bed methane (CBM). Therefore, long-flame coal samples obtained from the Ordos Basin, China, were modified by microwave radiation with different times, and the long-flame coal molecular structure parameters were determined by solid-state 13C nuclear magnetic resonance (ss13C NMR), Fourier transform infrared (FTIR) spectrometry, and X-ray photoelectron spectrometry (XPS). Atomistic representations of the raw long-flame coal molecular model and modified long-flame coal molecular models were established. The temperature rise, pore volume increase, mineral removal, and functional group changes after the modification have a negative effect on methane adsorption. After the modification, the decrease in surface area of the micropores reduced the adsorption site of methane in coal. As a result, the methane adsorption amount decreased linearly with the decreasing surface area. The CH4 adsorption isotherms of the long-flame models were dynamically simulated and analyzed. The results of this study can prove that after multiple cycles of microwave modifications, the functional groups in long-flame coal were fractured, and the number of micropores was reduced, which effectively decreased the methane adsorption performance in long-flame coal seams, thereby promoting methane extraction. Microwave modification is a promising method for enhancing CBM recovery. Full article
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17 pages, 2975 KiB  
Article
Investigating the Impact of Organic Loading Rates and Magnetic Nanoparticles on the Performance and Stability of Continuous Stirred Tank Reactors
by Asim Ali, Adham Mohammed Alnadish, Sallahuddin Panhwar, Hareef Ahmed Keerio, Abdul Waheed and Rasool Bux Mahar
Processes 2025, 13(7), 2126; https://doi.org/10.3390/pr13072126 - 4 Jul 2025
Viewed by 1218
Abstract
Research on energy demand is advancing, with the addition of nanomaterials in anaerobic digestion increasing stability, accelerating hydrolysis, and reducing microbial inhibition. However, further research is needed to determine the mechanisms, ideal dosages, and long-term impacts. This work used continuous stir tank reactors [...] Read more.
Research on energy demand is advancing, with the addition of nanomaterials in anaerobic digestion increasing stability, accelerating hydrolysis, and reducing microbial inhibition. However, further research is needed to determine the mechanisms, ideal dosages, and long-term impacts. This work used continuous stir tank reactors (CSTRs) to experimentally examine the biocompatibility of iron oxide nanoparticles (Fe3O4-NPs) at a concentration of 75 mg/L at various organic loading rates (OLRs) of 0.3, 0.8, and 1.3 gVS/L.d (CSTRs). The efficiency of the reactors was observed by considering various parameters, such as pH, soluble chemical oxygen demand (sCOD), TVFA formation and degradation, total solids (TS), and volatile solids (VS) removal, as well as methane (CH4) generation. Hence, it was found that the reactor with added NPs (R1) yielded an optimum 725.9 mL/gVS of CH4 and this was achieved at the lowest OLR of 0.3 gVS/Ld. However, another reactor (R2, without NPs), exhibited more stabilized results, ranging from 372.8 to 424.4 mL/gVS at 0.3 to 1.3 gVS/Ld of OLR, respectively. Therefore, in R1, the maximum removal of sCOD, TVFAs, and VS was achieved at 90%, 74%, and 93%, respectively, as compared to R2. Full article
(This article belongs to the Special Issue Advances in Biomass Conversion and Biorefinery Applications)
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24 pages, 4363 KiB  
Article
Ni Supported on Pr-Doped Ceria as Catalysts for Dry Reforming of Methane
by Antonella R. Ponseggi, Amanda de C. P. Guimarães, Renata O. da Fonseca, Raimundo C. Rabelo-Neto, Yutao Xing, Andressa A. A. Silva, Fábio B. Noronha and Lisiane V. Mattos
Processes 2025, 13(7), 2119; https://doi.org/10.3390/pr13072119 - 3 Jul 2025
Viewed by 430
Abstract
The use of CH4 and CO2 as fuels in direct internal reforming solid oxide fuel cells (DIR-SOFCs) is a promising strategy for efficient power generation with reduced greenhouse gas emissions. In this study, Ni catalysts supported on Ce–Pr mixed oxides with [...] Read more.
The use of CH4 and CO2 as fuels in direct internal reforming solid oxide fuel cells (DIR-SOFCs) is a promising strategy for efficient power generation with reduced greenhouse gas emissions. In this study, Ni catalysts supported on Ce–Pr mixed oxides with varying Pr contents (0–80 mol%) were synthesized, calcined at 1200 °C, and tested for dry reforming of methane (DRM), aiming at their application as catalytic layers in SOFC anodes. Physicochemical characterization (XRD, TPR, TEM) showed that increasing Pr loading enhances catalyst reducibility and promotes the formation of the Pr2NiO4 phase, which contributes to the generation of smaller Ni0 particles after reduction. Catalytic tests revealed that all samples exhibited low-carbon deposition, attributed to the large Ni crystallites. The catalyst with 80 mol% Pr showed the best performance, achieving the highest CH4 conversion (72%), a H2/CO molar ratio of 0.89, and improved stability. These findings suggest that Ni/Ce0.2Pr0.8 could be a promising candidate for use as a catalyst layer of anodes in DIR-SOFC anodes. Although electrochemical data are not yet available, future work will evaluate the catalyst’s performance and durability under SOFC-relevant conditions. Full article
(This article belongs to the Special Issue Advances in Synthesis and Applications of Supported Nanocatalysts)
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15 pages, 2591 KiB  
Article
Anaerobic Co-Digestion of Dairy Manure and Cucumber Residues: Methane Production Efficiency and Microbial Community Characteristics
by Yanqin Wang, Yan Li, Yumeng Qi, Longyun Fu, Guangjie Li, Zhaodong Liu, Luji Bo and Yongping Jing
Agronomy 2025, 15(7), 1610; https://doi.org/10.3390/agronomy15071610 - 1 Jul 2025
Viewed by 322
Abstract
Anaerobic digestion for biogas production represents a crucial approach to achieving the high-value utilization of agricultural solid waste. The adoption of multi-material co-digestion offers a viable solution to overcome the inherent constraints associated with single-substrate digestion, thereby significantly enhancing the efficiency of resource [...] Read more.
Anaerobic digestion for biogas production represents a crucial approach to achieving the high-value utilization of agricultural solid waste. The adoption of multi-material co-digestion offers a viable solution to overcome the inherent constraints associated with single-substrate digestion, thereby significantly enhancing the efficiency of resource utilization. This study explored a co-digestion system using dairy manure and cucumber vines as substrates, uncovering how total solids (TS) influence the methane yield and microbial community characteristics. All treatments exhibited swift methane fermentation, with daily production initially increasing before declining. Cumulative methane production increased with the increasing TS contents. These results may be linked to pH value and the concentration of volatile fatty acids (VFAs). Except for the 6% TS treatment, digesters across different TS levels maintained a favorable final pH of 7.4–8.4, while VFA concentrations exhibited a downward trend as TS contents increased. The treatment with the highest TS concentration (25%) demonstrated superior performance, achieving the maximum volumetric methane yield. This yield was 1.6 to 9.1 times higher than those obtained at low (6–10%) and medium (12–18%) TS concentrations. Microbial community analysis revealed that during the peak methane production phase, Firmicutes and Methanoculleus were the predominant bacterial and archaeal phyla, respectively. The microbial community structure changed with different TS levels. This study offers valuable scientific insights for enhancing biogas production efficiency in co-digestion systems. Full article
(This article belongs to the Section Agricultural Biosystem and Biological Engineering)
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36 pages, 1698 KiB  
Review
Enhancing Bioplastic Degradation in Anaerobic Digestion: A Review of Pretreatment and Co-Digestion Strategies
by Mohamed Shafana Farveen, Raúl Muñoz, Rajnish Narayanan and Octavio García-Depraect
Polymers 2025, 17(13), 1756; https://doi.org/10.3390/polym17131756 - 25 Jun 2025
Viewed by 864
Abstract
The increasing production of bioplastics worldwide requires sustainable end-of-life solutions to minimize the environmental burden. Anaerobic digestion (AD) has been recognized as a potential technology for valorizing waste and producing renewable energy. However, the inherent resistance of certain bioplastics to degradation under anaerobic [...] Read more.
The increasing production of bioplastics worldwide requires sustainable end-of-life solutions to minimize the environmental burden. Anaerobic digestion (AD) has been recognized as a potential technology for valorizing waste and producing renewable energy. However, the inherent resistance of certain bioplastics to degradation under anaerobic conditions requires specific strategies for improvement. Thus, in this review, the anaerobic biodegradability of commonly used bioplastics such as polylactic acid (PLA), polyhydroxybutyrate (PHB), polybutylene adipate-co-terephthalate (PBAT), polybutylene succinate (PBS), polycaprolactone (PCL), and starch- and cellulose-based bioplastics are critically evaluated for various operational parameters, including the temperature, particle size, inoculum-to-substrate ratio (ISR) and polymer type. Special attention is given to process optimization strategies, including pretreatment techniques (mechanical, thermal, hydrothermal, chemical and enzymatic) and co-digestion with nutrient-rich organic substrates, such as food waste and sewage sludge. The combinations of these strategies used for improving hydrolysis kinetics, increasing the methane yield and stabilizing reactor performance are described. In addition, new technologies, such as hydrothermal pretreatment and microbial electrolysis cell-assisted AD, are also considered as prospective strategies for reducing the recalcitrant nature of some bioplastics. While various strategies have enhanced anaerobic degradability, a consistent performance across bioplastic types and operational settings remains a challenge. By integrating key recent findings and limitations alongside pretreatment and co-digestion strategies, this review offers new insights to facilitate the circular use of bioplastics in solid waste management systems. Full article
(This article belongs to the Special Issue Advances in Polymer Composites with Upcycling Waste)
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17 pages, 5119 KiB  
Article
Anode-Supported SOFCs with a Bi2O3-Doped NiO–ScSZ Anode and ScSZ Electrolyte: Low-Temperature Co-Sintering and High Performance
by Shang Peng, Zhao Liu, Pairuzha Xiaokaiti, Tiancheng Fang, Jiwei Wang, Guoqing Guan and Abuliti Abudula
ChemEngineering 2025, 9(4), 66; https://doi.org/10.3390/chemengineering9040066 - 24 Jun 2025
Viewed by 384
Abstract
In this study, a novel anode-supported solid oxide fuel cell (SOFC) comprising a Bi2O3-doped NiO-ScSZ anode and an ScSZ electrolyte was successfully fabricated via a low-temperature co-sintering process at 1300 °C. The incorporation of 3 wt% Bi2O [...] Read more.
In this study, a novel anode-supported solid oxide fuel cell (SOFC) comprising a Bi2O3-doped NiO-ScSZ anode and an ScSZ electrolyte was successfully fabricated via a low-temperature co-sintering process at 1300 °C. The incorporation of 3 wt% Bi2O3 effectively promoted the sintering of both the anode support and electrolyte layer, resulting in a dense, gas-tight electrolyte and a mechanically robust porous anode support. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses confirmed the formation of phase-pure, highly crystalline ScSZ with an optimized microstructure. Electrochemical performance measurements demonstrated that the fabricated cells achieved excellent power density, reaching a peak value of 0.861 W cm−2 at 800 °C under humidified hydrogen fuel conditions. The cells maintained stable performance under dry methane operation, with a maximum power density of 0.624 W cm−2 at 800 °C, indicating resistance to carbon deposition. Gas chromatographic analyses further revealed that the Bi2O3-doped NiO-ScSZ anode facilitated earlier and more stable electrochemical oxidation of methane-derived species compared with the conventional NiO-YSZ system, even under conditions of an elevated methane partial pressure. These findings demonstrate that Bi2O3 co-doping, combined with low-temperature co-sintering, provides an effective approach for fabricating high-performance intermediate-temperature SOFCs with enhanced structural integrity and electrochemical stability. The developed methodology presents a promising pathway toward achieving cost-effective and durable SOFC technologies. Full article
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40 pages, 5193 KiB  
Review
A Comprehensive Review of the Development of Perovskite Oxide Anodes for Fossil Fuel-Based Solid Oxide Fuel Cells (SOFCs): Prospects and Challenges
by Arash Yahyazadeh
Physchem 2025, 5(3), 25; https://doi.org/10.3390/physchem5030025 - 23 Jun 2025
Viewed by 694
Abstract
Solid oxide fuel cells (SOFCs) represent a pivotal technology in renewable energy due to their clean and efficient power generation capabilities. Their role in potential carbon mitigation enhances their viability. SOFCs can operate via a variety of alternative fuels, including hydrocarbons, alcohols, solid [...] Read more.
Solid oxide fuel cells (SOFCs) represent a pivotal technology in renewable energy due to their clean and efficient power generation capabilities. Their role in potential carbon mitigation enhances their viability. SOFCs can operate via a variety of alternative fuels, including hydrocarbons, alcohols, solid carbon, and ammonia. However, several solutions have been proposed to overcome various technical issues and to allow for stable operation in dry methane, without coking in the anode layer. To avoid coke formation thermodynamically, methane is typically reformed, contributing to an increased degradation rate through the addition of oxygen-containing gases into the fuel gas to increase the O/C ratio. The performance achieved by reforming catalytic materials, comprising active sites, supports, and electrochemical testing, significantly influences catalyst performance, showing relatively high open-circuit voltages and coking-resistance of the CH4 reforming catalysts. In the next step, the operating principles and thermodynamics of methane reforming are explored, including their traditional catalyst materials and their accompanying challenges. This work explores the components and functions of SOFCs, particularly focusing on anode materials such as perovskites, Ruddlesden–Popper oxides, and spinels, along with their structure–property relationships, including their ionic and electronic conductivity, thermal expansion coefficients, and acidity/basicity. Mechanistic and kinetic studies of common reforming processes, including steam reforming, partial oxidation, CO2 reforming, and the mixed steam and dry reforming of methane, are analyzed. Furthermore, this review examines catalyst deactivation mechanisms, specifically carbon and metal sulfide formation, and the performance of methane reforming and partial oxidation catalysts in SOFCs. Single-cell performance, including that of various perovskite and related oxides, activity/stability enhancement by infiltration, and the simulation and modeling of electrochemical performance, is discussed. This review also addresses research challenges in regards to methane reforming and partial oxidation within SOFCs, such as gas composition changes and large thermal gradients in stack systems. Finally, this review investigates the modeling of catalytic and non-catalytic processes using different dimension and segment simulations of steam methane reforming, presenting new engineering designs, material developments, and the latest knowledge to guide the development of and the driving force behind an oxygen concentration gradient through the external circuit to the cathode. Full article
(This article belongs to the Section Electrochemistry)
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24 pages, 5102 KiB  
Article
Electrocatalytic Investigation of the SOFC Internal CH4 Dry Reforming with Modified Ni/GDC: Effect of Au Content on the Performance Enhancement by Fe-Au Doping
by Evangelia Ioannidou, Stylianos G. Neophytides and Dimitrios K. Niakolas
Catalysts 2025, 15(7), 618; https://doi.org/10.3390/catal15070618 - 23 Jun 2025
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Abstract
Internal Dry Reforming of Methane (IDRM) in biogas fed Solid Oxide Fuel Cells (SOFCs) was investigated on Fe-Au modified Ni/GDC electrolyte-supported cells at 900 and 850 °C. The aim was to clarify the synergistic interaction between Fe and Au, focusing on the effect [...] Read more.
Internal Dry Reforming of Methane (IDRM) in biogas fed Solid Oxide Fuel Cells (SOFCs) was investigated on Fe-Au modified Ni/GDC electrolyte-supported cells at 900 and 850 °C. The aim was to clarify the synergistic interaction between Fe and Au, focusing on the effect of X wt.% of Au loading (where X = 1 or 3 wt.%) in binary Au-Ni/GDC and ternary 0.5 wt.% Fe-Au-Ni/GDC fuel electrodes. The investigation combined i-V, Impedance Spectroscopy and Gas Chromatography electrocatalytic measurements. It was found that modification with 0.5Fe-Au enhanced significantly the electrocatalytic activity of Ni/GDC for the IDRM reaction, whereas the low wt.% Au content had the most promoting effect. The positive interaction of 0.5 wt.% Fe with 1 wt.% Au increased the conductivity of Ni/GDC and enhanced the corresponding IDRM charge transfer electrochemical processes, especially those in the intermediate frequency region. Comparative long-term measurements, between cells comprising Ni/GDC and 0.5Fe-1Au-Ni/GDC, highlighted the significantly higher IDRM electrocatalytic activity of the modified electrode. The latter operated for almost twice the time (280 h instead of 160 h for Ni/GDC) with a lower degradation rate (0.44 mV/h instead of 0.51 mV/h). Ni/GDC degradation was ascribed to inhibited charge transfer processes in the intermediate frequencies region and to deteriorated ohmic resistance. Stoichiometric analysis on the (post-mortem) surface state of each fuel electrode showed that the wt.% content of reduced nickel on Ni/GDC was lower, compared to 0.5Fe-1Au-Ni/GDC, verifying the lower re-oxidation degree of the latter. This was further correlated to the hindered H2O production during IDRM operation, due to the lower selectivity of the modified electrode for the non-desired RWGS reaction. Full article
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