Search Results (471)

Collagen implants in neurosurgery are widely used due to their biocompatibility, biodegradability, and ability to support tissue regeneration, but their mechanical properties, such as low tensile strength and susceptibility to enzymatic degradation, remain challenging. Current technologies are improving these implants through cross-linking, synthetic reinforcements, and advanced manufacturing techniques such as 3D bioprinting to improve durability and predictability. Industry 4.0 is contributing to this by automating production, using data analytics and machine learning to optimize implant properties and ensure quality control. In Industry 5.0, the focus is shifting to personalization, enabling the creation of patient-specific implants through human–machine collaboration and advanced biofabrication. eHealth integrates digital monitoring systems, enabling real-time tracking of implant healing and performance to inform personalized care. Despite progress, challenges such as cost, material property variability, and scalability for mass production remain. The future lies in smart biomaterials, AI-driven design, and precision biofabrication, which could mean the possibility of creating more effective, accessible, and patient-specific collagen implants. The aim of this article is to examine the current state and determine the prospects for the development of mechanical properties of collagen implant used in neurosurgery towards Industry 4.0/5.0, including ML model. Full article

Flocculants are indispensable in water and wastewater treatment, enabling the aggregation and removal of suspended particles, colloids, and emulsions. However, the conventional development and application of flocculants rely heavily on empirical methods, which are time-consuming, resource-intensive, and environmentally problematic due to issues such as sludge production and chemical residues. Recent advances in machine learning (ML) have opened transformative avenues for the design, optimization, and intelligent application of flocculants. This review systematically examines the integration of ML into flocculant research, covering algorithmic approaches, data-driven structure–property modeling, high-throughput formulation screening, and smart process control. ML models—including random forests, neural networks, and Gaussian processes—have successfully predicted flocculation performance, guided synthesis optimization, and enabled real-time dosing control. Applications extend to both synthetic and bioflocculants, with ML facilitating strain engineering, fermentation yield prediction, and polymer degradability assessments. Furthermore, the convergence of ML with IoT, digital twins, and life cycle assessment tools has accelerated the transition toward sustainable, adaptive, and low-impact treatment technologies. Despite its potential, challenges remain in data standardization, model interpretability, and real-world implementation. This review concludes by outlining strategic pathways for future research, including the development of open datasets, hybrid physics–ML frameworks, and interdisciplinary collaborations. By leveraging ML, the next generation of flocculant systems can be more effective, environmentally benign, and intelligently controlled, contributing to global water sustainability goals. Full article

This study proposes a multi-objective optimization scheduling method for edible oil transportation in smart manufacturing, focusing on centralized control and addressing challenges such as complex pipelines and shared resource constraints. The method employs the A* and Dijkstra pathfinding algorithm to determine the shortest pipeline route for each task, and estimates pipeline resource usage to derive a node cost weight function. Additionally, the transport time is calculated using the Hagen–Poiseuille law by considering the viscosity coefficients of different oil types. To minimize both cost and time, task execution sequences are optimized based on a Pareto front approach. A 3D digital model of the pipeline system was developed using C#, SolidWorks Professional, and the Helix Toolkit V2.24.0 to simulate a realistic production environment. This model is integrated with a 3D visual human–machine interface(HMI) that displays the status of each task before execution and provides real-time scheduling adjustment and decision-making support. Experimental results show that the proposed method improves scheduling efficiency by over 43% across various scenarios, significantly enhancing overall pipeline transport performance. The proposed method is applicable to pipeline scheduling and transportation management in digital factories, contributing to improved operational efficiency and system integration. Full article

Modern utilities face unprecedented pressures as trends in digital transformation and democratized energy choice empower consumers to engage in peak shaving, flexible load management, and adopt grid automation and intelligence solutions. A powerful confluence of architectural, technological, and socio-economic forces is transforming the U.S. electricity market, triggering significant changes in electricity production, transmission, and consumption. Utilities are embracing digital twins and repurposed Utility 2.0 concepts—distributed energy resources, microgrids, innovative electricity market designs, real-time automated monitoring, smart meters, machine learning, artificial intelligence, and advanced data and predictive analytics—to foster operational flexibility and market efficiency. This analysis qualitatively evaluates how digitalization, Battery Energy Storage Systems (BESSs), and adaptive strategies to mitigate rebound effects collectively advance smart duck curve management. By leveraging digital platforms for real-time monitoring and predictive analytics, utilities can optimize energy flows and make data-driven decisions. BESS technologies capture surplus renewable energy during off-peak periods and discharge it when demand spikes, thereby smoothing grid fluctuations. This review explores the benefits of targeted digital transformation, BESSs, and managed rebound effects in mitigating the duck curve problem, ensuring that energy efficiency gains translate into actual savings. Furthermore, this integrated approach not only reduces energy wastage and lowers operational costs but also enhances grid resilience, establishing a robust framework for sustainable energy management in an evolving market landscape. Full article

The objective of this research was to conduct a comprehensive review of rainbow trout (Oncorhynchus mykiss) culture in recirculating aquaculture systems (RAS), identify knowledge gaps, and propose strategies oriented towards intelligent and sustainable aquaculture. A systematic review and bibliometric analysis of 387 articles published between 1941 and 2025 in the Scopus database was carried out. Since 2011, there has been a sustained growth in scientific production, with the United States, Denmark, Finland, and Germany standing out as the main contributors. The journals with the highest number of publications were Aquacultural Engineering, Aquaculture, and Aquaculture Research. The conceptual analysis revealed the following three thematic clusters: experimental studies on physiology and metabolism; research focused on nutrition, growth, and yield; and technological developments for water treatment in RAS. This evolution reflects a transition from basic approaches to applied technologies oriented towards sustainability. There was also evidence of a thematic transition toward molecular tools such as proteomics, transcriptomics, and real-time PCR. However, there is still limited integration of smart technologies such as the IoT. It is recommended to incorporate self-calibrating multi-parametric sensors, machine learning models, and autonomous systems for environmental regulation in real time. Full article

Beef fat injection technology, used to enhance the perceived quality of lower-grade meat, often results in artificially marbled beef that mimics the visual traits of Wagyu, characterized by dense fat distribution. This practice, driven by the high cost of Wagyu and the affordability of fat-injected beef, has led to the proliferation of mislabeled “Wagyu-grade” products sold at premium prices, posing potential food safety risks such as allergen exposure or consumption of unverified additives, which can adversely affect consumer health. Addressing this, this study introduces a smart sensing system integrated with handheld mobile devices, enabling consumers to capture beef images during purchase for real-time health-focused assessment. The system analyzes surface texture and color, transmitting data to a server for classification to determine if the beef is artificially marbled, thus supporting informed dietary choices and reducing health risks. Images are processed by applying a region of interest (ROI) mask to remove background noise, followed by partitioning into grid blocks. Local binary pattern (LBP) texture features and RGB color features are extracted from these blocks to characterize surface properties of three beef types (Wagyu, regular, and fat-injected). A support vector machine (SVM) model classifies the blocks, with the final image classification determined via majority voting. Experimental results reveal that the system achieves a recall rate of 95.00% for fat-injected beef, a misjudgment rate of 1.67% for non-fat-injected beef, a correct classification rate (CR) of 93.89%, and an F1-score of 95.80%, demonstrating its potential as a human-centered healthcare tool for ensuring food safety and transparency. Full article

Despite advances in automation, the global manufacturing sector continues to rely heavily on manual package inspection, creating bottlenecks in production and increasing labor demands. Although disruptive technologies such as big data analytics, smart sensors, and machine learning have revolutionized industrial connectivity and strategic decision-making, real-time quality control (QC) on conveyor lines remains predominantly analog. This study proposes an intelligent package integrity monitoring system that integrates waste reduction strategies with both narrow and Generative AI approaches. Narrow AI models were deployed to detect package damage at full line speed, aiming to minimize manual intervention and reduce waste. Using a synthetically generated dataset of 200 paired top-and-side package images, we developed and evaluated 10 distinct detection pipelines combining various algorithms, image enhancements, model architectures, and data processing strategies. Several pipeline variants demonstrated high accuracy, precision, and recall, particularly those utilizing a YOLO v8 segmentation model. Notably, targeted preprocessing increased top-view MobileNetV2 accuracy from chance to 67.5%, advanced feature extractors with full enhancements achieved 77.5%, and a segmentation-based ensemble with feature extraction and binary classification reached 92.5% accuracy. These results underscore the feasibility of deploying AI-driven, real-time QC systems for sustainable and efficient manufacturing operations. Full article

In recent decades, climate change, increasing demand, and resource scarcity have transformed the agricultural sector into a critical field of research. Farmers have been compelled to adopt innovations and new technologies to enhance production efficiency and crop resilience. This study presents a systematic literature review, supplemented by a bibliometric analysis of relevant documents, focusing on the key applications and combined techniques of artificial intelligence (AI), machine learning (ML), and digital twins (DT) in the development and implementation of cyber-physical systems (CPS) in smart agriculture and establishes whether CPS in agriculture is an attractive research topic. A total of 108 bibliographic records from the Scopus and Google Scholar databases were analyzed to construct the bibliometric study database. The findings reveal that CPS has evolved and emerged as a promising research area, largely due to its versatility and integration potential. The analysis offers researchers and practitioners a comprehensive overview of the existing literature and research trends on the dynamic relationship between CPS and its primary applications in the agricultural industry while encouraging further exploration in this field. Additionally, the main challenges associated with implementing CPS in the context of smart agriculture are discussed, contributing to a deeper understanding of this topic. Full article

The quality of machined marine propellers plays a critical role in underwater propulsion performance. Precision casting is the predominant manufacturing technique; however, deformation of wax models and rough blanks during manufacturing frequently cause deviations in the dimensions of final products and, thus, affect propellers’ performance and service life. Current inspection methods primarily involve using coordinate measuring machines and sampling. This approach is time-consuming, has high labor costs, and cannot monitor manufacturing quality in real-time. This study developed a real-time online automated measurement system containing a high-resolution CITIZEN displacement sensor, a four-degree-of-freedom measurement platform, and programmable logic controller-based motion control technology to enable rapid, automated measurement of blade deformation across the wax model, rough blank, and final product processing stages. The measurement data are transmitted in real time to a cloud database. Tests conducted on a standardized platform and real propeller blades confirmed that the system consistently achieved measurement accuracy to the second decimal place under the continual measurement mode. The system also demonstrated excellent repeatability and stability. Furthermore, the continuous measurement mode outperformed the single-point measurement mode. Overall, the developed system effectively reduces labor requirements, shortens measurement times, and enables real-time monitoring of process variation. These capabilities underscore its strong potential for application in the smart manufacturing and quality control of marine propellers. Full article

Manufacturing industries are increasingly focused on enhancing energy efficiency while maintaining high levels of production throughput and product quality. However, most existing energy-saving control (EC) methods overlook the influence of production quality on overall energy performance. To address this challenge, this paper proposes a dynamic EC method for multistage manufacturing systems with product quality scrap. The method utilizes a Markov decision process (MDP) framework to dynamically control the operational states of all machines based on real-time system conditions. Specifically, for two-stage manufacturing systems, the dynamic EC problem is formulated as an MDP, and the optimal EC policy is obtained by a dynamic programming algorithm. For multistage manufacturing systems, to address the curse of dimensionality, an aggregation procedure is proposed to approximate the optimal EC policy for each machine based on the results of two-stage manufacturing systems. Finally, numerical experiments are performed to demonstrate the effectiveness of the proposed dynamic EC method. For a five-stage manufacturing system, the proposed dynamic EC policy achieves a 13.55% reduction in energy consumption costs and a 3.02% improvement in system throughput compared to the baseline. Extensive case studies demonstrate that the dynamic EC policy consistently outperforms three well-studied methods: the station-level EC policy, the upstream-buffer EC policy, and the energy saving opportunity window policy. Moreover, the results confirm the effectiveness of the proposed method in capturing the influence of product quality scrap on the system energy efficiency. This study presents a sensor-integrated methodology for EC, contributing to the advancement of smart manufacturing practices in alignment with Industry 4.0 initiatives. Full article

This research explores how artificial intelligence (AI) can be leveraged to optimize packaging design, reduce operational costs, and enhance sustainability in e-commerce. As packaging waste and shipping inefficiencies grow alongside global online retail demand, traditional methods for determining box size, material use, and logistics planning have become economically and environmentally inadequate. Using a three-phase framework, this study integrates data-driven diagnostics, AI modeling, and real-world validation. In the first phase, a systematic analysis of current packaging inefficiencies was conducted through secondary data, benchmarking, and cost modeling. Findings revealed significant waste caused by over-packaging, suboptimal box-sizing, and poor alignment between product characteristics and logistics strategy. In the second phase, a random forest (RF) machine learning model was developed to predict optimal packaging configurations using key product features: weight, volume, and fragility. This model was supported by AI simulation tools that enabled virtual testing of material performance, space efficiency, and damage risk. Results demonstrated measurable improvements in packaging optimization, cost reduction, and emission mitigation. The third phase validated the AI framework using practical case studies—ranging from a college textbook to a fragile kitchen dish set and a high-volume children’s bicycle. The model successfully recommended right-sized packaging for each product, resulting in reduced material usage, improved shipping density, and enhanced protection. Simulated cost-saving scenarios further confirmed that smart packaging and AI-generated configurations can drive efficiency. The research concludes that AI-based packaging systems offer substantial strategic value, including cost savings, environmental benefits, and alignment with regulatory and consumer expectations—providing scalable, data-driven solutions for e-commerce enterprises such as Amazon and others. Full article

Traditional farming practices are becoming increasingly inadequate to meet global food demand due to water scarcity, prolonged production cycles, climate variability, and declining arable land. In contrast, aeroponic, smart, soil-free farming technologies offer a more sustainable alternative by reducing land use and providing efficient water use, given that aeroponics intermittently delivers water in mist form rather than maintaining continuous root zone moisture. However, aeroponics faces critical challenges in irrigation management due to non-standardized structures and limited real-time control. A key limitation is the inability to dynamically respond to temperature (T), relative humidity (RH), light intensity (L_i), electrical conductivity (EC), pH, and photosynthesis rate (P_n), resulting in suboptimal crop yields and resource wastage. Despite growing interest, there remains a research gap in integrating internet of things (IoT) and machine learning technologies into aeroponic systems for adaptive control. IoT-enabled sensors provide real-time data on ambient conditions and plant health, while ML models can adaptively optimize misting intervals based on the fluctuations in P_n and environmental inputs. These technologies are particularly well suited to address the dynamic, data-intensive nature of aeroponic environments. This review purposes a novel, standardized IoT–ML framework to control irrigation by emphasizing IoT sensing and ML-based decision making in aeroponics. This integrated approach is essential for minimizing water loss, enhancing resource efficiency, and advancing the sustainability of controlled-environment agriculture. Full article

5G private mobile networks are becoming a platform for ‘wire-free’ networking for professional applications in smart industry sectors, such as automated warehousing, logistics, autonomous vehicle deployments in campus environments, mining, material processing, and more. It is expected that most of these Machine-to-Machine (M2M) and Industrial Internet of Things (IIoT) communication paths will be realized wirelessly, as the advantages of providing flexibility are obvious compared to hard-wired network installations. Unfortunately, the deployment of private 5G networks in smart industries has faced delays due to a combination of high costs, technical challenges, and uncertain returns on investment, which is reflected in troublesome access to fully operational private networks. To obtain insight into occupational exposure to radiofrequency electromagnetic fields (RF EMF) emitted by 5G private mobile networks, an analysis of RF EMF due to different types of 5G equipment was carried out on a real case scenario in the production and logistic (warehouse) industrial sector. A private standalone (SA) 5G network operating at 3.7 GHz in a real industrial environment was numerically modeled and compared with in situ RF EMF measurements. The results show that RF EMF exposure of the workers was far below the existing exposure limits due to the relatively low power (1 W) of indoor 5G base stations in private networks, and thus similar exposure scenarios could also be expected in other deployed 5G networks. In the analyzed RF EMF exposure scenarios, the radio transmitter—so-called ‘radio head’—installation heights were relatively low, and thus the obtained results represent the worst-case scenarios of the workers’ exposure that are to be expected due to private 5G networks in smart industries. Full article

Digital twins, as part of Industry 4.0, are critical for advanced smart manufacturing processes, including machining. Sensor systems in smart manufacturing allow for real-time tracking of all changes in the machining process as well as simulation of an object’s behavior in the real world. It can also intervene and correct any defects that may arise during the machining process. The current review covers basic concepts for machining processes for the first time in detail, including Big Data, the Internet of Things, product lifecycle management, continuous acquisition and lifecycle support, machine learning, digital twin prototypes, digital twin instances, digital twin aggregates, and digital twin environments. The review article examines digital twins for the most common machining processes, such as turning, milling, drilling, and grinding. This review also highlights the benefits and drawbacks, as well as the prospects for using digital twins in smart manufacturing. Full article

With the rise of digital twin technology, the application of digital twin technology to industrial automation provides a new direction for the digital transformation of the global smart manufacturing industry. In order to further improve production efficiency, as well as realize enterprise digital empowerment, this paper takes a welding robot arm as the research object and constructs a welding robot arm digital twin system. Using three-dimensional modeling technology and model rendering, the welding robot arm digital twin simulation environment was built. Parent–child hierarchy and particle effects were used to truly restore the movement characteristics of the robot arm and the welding effect, with the help of TCP communication and Bluetooth communication to realize data transmission between the virtual segment and the physical end. A variety of UI components were used to design the human–machine interaction interface of the digital twin system, ultimately realizing the data-driven digital twin system. Finally, according to the digital twin maturity model constructed by Prof. Tao Fei’s team, the system was scored using five dimensions and 19 evaluation factors. After testing the system, we found that the combination of digital twin technology and automation is feasible and achieves the expected results. Full article