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Keywords = sliding-cutting angle

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25 pages, 3429 KB  
Article
A Bio-Inspired Ring-Cutting and Compliant Clamping Mechanism for Selective Harvesting of Flexible-Stem Crops in Complex Terrain
by Jiashuai Du, Changlun Chen, Yingxin Zhang, Fangming Zhang, Xuechang Zhang and Hubiao Wang
Biomimetics 2026, 11(5), 292; https://doi.org/10.3390/biomimetics11050292 - 22 Apr 2026
Viewed by 489
Abstract
The selective harvesting of leaves from flexible-stem crops remains a major challenge in agricultural mechanization due to stem compliance, heterogeneous petiole strength, and unstable tool–crop interaction. To address these issues, a bio-inspired ring-cutting and compliant clamping harvesting mechanism is proposed for low-damage selective [...] Read more.
The selective harvesting of leaves from flexible-stem crops remains a major challenge in agricultural mechanization due to stem compliance, heterogeneous petiole strength, and unstable tool–crop interaction. To address these issues, a bio-inspired ring-cutting and compliant clamping harvesting mechanism is proposed for low-damage selective harvesting under complex terrain conditions. Inspired by the adaptive attachment behavior of octopus suckers, a flexible compliant clamping interface combined with a ring-shaped sliding cutting structure was developed to stabilize flexible stems during harvesting. A coupled kinematic–force analytical model was established to characterize the interaction between tool motion, stem feeding, and cutting behavior. In addition, a sliding cutting mechanics model was introduced to analyze the relationship between cutting force and sliding angle. Dynamic multibody simulations were performed using ADAMS to verify the motion feasibility and trajectory stability of the proposed harvesting mechanism. Bench-scale experiments were conducted using mulberry branches as a representative flexible-stem crop, and a response surface methodology based on a Box–Behnken experimental design was applied to optimize key operational parameters. The optimal parameter combination included a chain linear speed of 0.18 m·s−1, a feeding speed of 0.30 m·s−1, and an installation angle of 36°. Under these conditions, the missed harvest rate was reduced to 9.2–9.8%, demonstrating improved harvesting stability compared with conventional rigid cutting mechanisms. The results indicate that integrating compliant stabilization with sliding cutting provides an effective engineering strategy for selective harvesting of flexible-stem crops in complex agricultural environments. Full article
(This article belongs to the Section Biomimetic Design, Constructions and Devices)
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17 pages, 9346 KB  
Article
Morphometry of Submarine Mass Transport Deposits: Insights from the Taranto Landslide Complex (North Ionian Sea, Southern Italy)
by Agostino Meo and Maria Rosaria Senatore
J. Mar. Sci. Eng. 2026, 14(5), 502; https://doi.org/10.3390/jmse14050502 - 6 Mar 2026
Viewed by 324
Abstract
The Taranto Landslide Complex (TLC) is a multi-episode submarine mass-failure system developed along the Apulian continental margin (Gulf of Taranto, northern Ionian Sea) between ~200 and ~900 m water depth. High-resolution multibeam bathymetry and chirp seismostratigraphy were integrated to map five partially overlapping [...] Read more.
The Taranto Landslide Complex (TLC) is a multi-episode submarine mass-failure system developed along the Apulian continental margin (Gulf of Taranto, northern Ionian Sea) between ~200 and ~900 m water depth. High-resolution multibeam bathymetry and chirp seismostratigraphy were integrated to map five partially overlapping Quaternary mass transport deposits (MTD1–MTD5) and quantify their geometry, conservative volumes, and first-order kinematics. Consistent morphometric parameters indicate mobilities (H/L) and angles of reach typical of continental-slope failures, whereas conservative volumes range between ~0.02–0.35 km3. A depth-averaged sliding-block approach yields bounds on peak velocity and travel time compatible with rapid emplacement. Cross-cutting relationships and post-failure sediment drapes constrain two principal phases of slope instability, expressed as time windows rather than fixed ages. This study develops a framework that integrates uniform morphometric, volumetric, and kinematic features with seismostratigraphy to reconstruct the evolution and relative mobility of multi-episode submarine landslide complexes. The proposed workflow provides a transferable framework for preliminary geohazard assessment on continental margins where repeated slope failure interacts with tectonic and sedimentary forcing. Full article
(This article belongs to the Section Geological Oceanography)
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14 pages, 2369 KB  
Article
Shearing Mechanical Behavior of Cotton Stalks Under Residual-Film Wrapping Constraints in a Single-Support Cutting Configuration
by Jia Zhang, Ping Xiao, Yong Huang, Guangxin Li, Shaoteng Ma and Weisong Zhao
AgriEngineering 2026, 8(2), 76; https://doi.org/10.3390/agriengineering8020076 - 23 Feb 2026
Viewed by 393
Abstract
To address the high energy consumption and low efficiency in shredding film–stalk mixtures during the resource utilization of cotton-field residues in Xinjiang—issues arising from the large mechanical-property differences among the mixture components—a custom single-support shearing fixture was developed to investigate the effects of [...] Read more.
To address the high energy consumption and low efficiency in shredding film–stalk mixtures during the resource utilization of cotton-field residues in Xinjiang—issues arising from the large mechanical-property differences among the mixture components—a custom single-support shearing fixture was developed to investigate the effects of residual-film wrapping layers, blade rake angle, sliding-cutting angle, and shearing speed on the Fjmax. Based on a Box–Behnken response surface design combined with analysis of variance and microscopic observations of the shearing process, the results showed that all main-effect factors had extremely significant influences on the Fjmax (p < 0.0001). Their relative contributions followed the following order: number of film wrapping layers > blade rake angle > shearing speed > sliding-cutting angle. Residual-film wrapping markedly increased shear resistance; increasing the sliding-cutting angle effectively reduced the shearing force; and reducing the rake angle facilitated more energy-efficient shredding. Interaction analysis further revealed significant coupling between sliding-cutting angle and shearing speed, rake angle and sliding-cutting angle, and rake angle and shearing speed (p < 0.05). Comparative shearing tests indicated that pure cotton stalks exhibited continuous brittle fracture with relatively stable force–displacement profiles, whereas film–stalk composites showed a sequentially coupled failure mode characterized by “residual-film pre-shearing–primary stalk fracture–secondary film stretching,” leading to multi-peak fluctuations in the force–displacement curves. Based on response surface optimization and mechanistic analysis, a parameter combination of a 35° rake angle, a 4–8° sliding-cutting angle, and medium-to-low shearing speed is recommended for shredding operations. This study elucidates the shearing and fragmentation mechanisms of film–stalk mixtures, provides theoretical guidance for optimizing key structural and operational parameters of post-recovery equipment, and offers important engineering value for promoting farmland residual-film pollution control and agricultural waste resource utilization. Full article
(This article belongs to the Section Agricultural Mechanization and Machinery)
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14 pages, 1363 KB  
Article
Nallan’s Direct Ray: An Innovative Gyroscopic-Guided Radiographic Device for Intraoral Radiography
by Nallan C. S. K. Chaitanya, Nada Tawfig Hashim, Vivek Padmanabhan, Riham Mohammed, Sharifa Jameel Hossain, Sadiah Fathima, Nurain Mohammad Hisham, Neeharika Satya Jyothi Allam, Shishir Ram Shetty, Rajanikanth Yarram and Muhammed Mustahsen Rahman
Diagnostics 2026, 16(3), 386; https://doi.org/10.3390/diagnostics16030386 - 25 Jan 2026
Viewed by 571
Abstract
Background: Intraoral radiography remains highly operator-dependent, with small deviations in beam angulation or receptor placement leading to geometric distortions, diagnostic inaccuracies, and repeated exposures. This pilot study introduces and evaluates a gyroscopic-guided, laser-assisted radiographic device designed to standardize cone positioning and improve [...] Read more.
Background: Intraoral radiography remains highly operator-dependent, with small deviations in beam angulation or receptor placement leading to geometric distortions, diagnostic inaccuracies, and repeated exposures. This pilot study introduces and evaluates a gyroscopic-guided, laser-assisted radiographic device designed to standardize cone positioning and improve the geometric reliability of bisecting-angle intraoral radiographs. Methods: Eighteen dental graduates and practitioners performed periapical radiographs on phantom models using a charge-coupled device (CCD) sensor over six months. Each participant obtained six standardized projections with and without the device, yielding 200 analysable radiographs. Radiographic linear measurements included tooth height (occluso–apical dimension) and tooth width (mesio-distal diameter), which were compared with reference values obtained using the paralleling technique. Radiographic errors—including cone cut, elongation, proximal overlap, sliding occlusal plane deviation, and apical cut—were recorded and compared between groups. Results: Use of the gyroscopic-guided device significantly enhanced geometric accuracy. Height measurements showed a strong correlation with reference values in the device group (r = 0.942; R2 = 0.887) compared with the non-device technique (r = 0.767; R2 = 0.589; p < 0.0001). Width measurements demonstrated similar improvement (device: r = 0.878; R2 = 0.770; non-device: r = 0.748; R2 = 0.560; p < 0.0001). Overall, the device reduced technical radiographic errors by approximately 62.5%, with significant reductions in cone cut, elongation, proximal overlap, sliding occlusal plane errors, and tooth-centering deviations. Conclusions: Integrating gyroscopic stabilization with laser trajectory guidance substantially improves the geometric fidelity, reproducibility, and diagnostic quality of intraoral radiographs. By minimizing operator-dependent variability, this innovation has the potential to reduce repeat exposures and enhance clinical diagnostics. Further clinical trials are recommended to validate performance in patient-based settings. Full article
(This article belongs to the Special Issue Advances in Dental Imaging, Oral Diagnosis, and Forensic Dentistry)
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35 pages, 6889 KB  
Article
Numerical Optimization of Root Blanket-Cutting Device for Rice Blanket Seedling Cutting and Throwing Transplanter Based on DEM-MBD
by Xuan Jia, Shuaihua Hao, Jinyu Song, Cailing Liu, Xiaopei Zheng, Licai Chen, Chengtian Zhu, Jitong Xu and Jianjun Liu
Agriculture 2025, 15(20), 2105; https://doi.org/10.3390/agriculture15202105 - 10 Oct 2025
Viewed by 803
Abstract
To solve the problems of large root damage and incomplete seedling blocks (SBs) in rice machine transplanting, this study numerically optimized the root blanket-cutting device for rice blanket seedling cutting and throwing transplanters based on the discrete element method (DEM) and multi-body dynamics [...] Read more.
To solve the problems of large root damage and incomplete seedling blocks (SBs) in rice machine transplanting, this study numerically optimized the root blanket-cutting device for rice blanket seedling cutting and throwing transplanters based on the discrete element method (DEM) and multi-body dynamics (MBD) coupling method. A longitudinal sliding cutter (LSC)–substrate–root interaction model was established. Based on the simulation tests of Center Composite Design and response surface analysis, the sliding angle and cutter shaft speed of the LSCs arranged at the circumferential angles (CAs) of 0°, 30°, and 60° were optimized. The simulation results indicated that the LSC arrangement CA significantly affected the cutting performance, with the optimal configuration achieved at a CA of 60°. Under the optimal parameters (sliding angle of 57°, cutter shaft speed of 65.3 r/min), the average deviation between the simulated and physical tests was less than 11%, and the reliability of the parameters was verified. A seedling needle–substrate–root interaction model was established. The Box–Behnken Design method was applied to conduct simulation tests and response surface optimization, focusing on the picking angle, needle width, and rotary gearbox speed. The simulation results showed that the picking angle was the key influencing factor. Under the optimal parameters (picking angle of 20°, seedling needle width of 15 mm, rotary gearbox speed of 209 r/min), the average deviation between the simulated and physical tests was less than 10%, which met the design requirements. This study provides a new solution for reducing root injury, improving SB integrity, and reducing energy consumption in rice transplanting, and provides theoretical and technical references for optimizing transplanting machinery structure and selecting working parameters. Full article
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20 pages, 14004 KB  
Article
Study of the Tribological Properties of Self-Fluxing Nickel-Based Coatings Obtained by Gas-Flame Spraying
by Dastan Buitkenov, Nurmakhanbet Raisov, Temirlan Alimbekuly and Balym Alibekova
Crystals 2025, 15(10), 862; https://doi.org/10.3390/cryst15100862 - 30 Sep 2025
Viewed by 699
Abstract
Self-fluxing Ni-based coatings (NiCrFeBSiC) were deposited through gas-flame spraying and evaluated in three conditions: as-sprayed, flame-remelted, and furnace-heat-treated (1025 °C/5 min). Phase analysis (XRD) revealed FeNi3 together with strengthening carbides/borides (e.g., Cr7C3, Fe23(C,B)6); post-treatments [...] Read more.
Self-fluxing Ni-based coatings (NiCrFeBSiC) were deposited through gas-flame spraying and evaluated in three conditions: as-sprayed, flame-remelted, and furnace-heat-treated (1025 °C/5 min). Phase analysis (XRD) revealed FeNi3 together with strengthening carbides/borides (e.g., Cr7C3, Fe23(C,B)6); post-treatments increased lattice order. Cross-sectional image analysis showed progressive densification (thickness ~805 → 625 → 597 µm) and a drop in porosity from 7.866% to 3.024% to 1.767%. Surface roughness decreased from Ra = 31.860 to 14.915 to 13.388 µm. Near-surface microhardness rose from 528.7 ± 2.3 to 771.6 ± 4.6 to 922.4 ± 5.7 HV, while adhesion strength (ASTM C633) improved from 18 to 27 to 34 MPa. Wettability followed the densification trend, with the contact angle increasing from 53.152° to 79.875° to 89.603°. Under dry ball-on-disk sliding against 100Cr6, the friction coefficient decreased and stabilized (0.648 ± 0.070 → 0.173 ± 0.050 → 0.138 ± 0.003), and the counterbody wear-scar area shrank by ~95.6% (0.889 → 0.479 → 0.0395 mm2). Wear-track morphology evolved from abrasive micro-cutting (as-sprayed) to reduced ploughing (flame-remelted) and a polishing-like regime with a thin tribo-film (furnace). Potentiodynamic tests indicated the lowest corrosion rate after furnace treatment (CR ≈ 0.005678 mm·year−1). Overall, furnace heat treatment provided the best structure–property balance (lowest porosity and Ra, highest HV and adhesion, lowest and most stable μ, and superior corrosion resistance) and is recommended to extend the service life of NiCrFeBSiC coatings under dry sliding. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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21 pages, 5879 KB  
Article
Energy Efficiency and Tillage Quality Performance of PTO-Powered Rotary Tillage Tools with Elliptical Cutting Blades
by Maxat Amantayev, Youqiang Ding, Wenyi Zhang, Bing Qi, Yunxia Wang and Haojie Zhang
AgriEngineering 2025, 7(9), 300; https://doi.org/10.3390/agriengineering7090300 - 16 Sep 2025
Viewed by 1282
Abstract
Soil treatment is one of the most energy-intensive agricultural processes. While power take-off (PTO)-powered rotary tillage tools are widely used due to their operational advantages, their energy efficiency requires enhancement. A new PTO-powered rotary tillage tool was designed, with cutting blades inclined at [...] Read more.
Soil treatment is one of the most energy-intensive agricultural processes. While power take-off (PTO)-powered rotary tillage tools are widely used due to their operational advantages, their energy efficiency requires enhancement. A new PTO-powered rotary tillage tool was designed, with cutting blades inclined at angle β to prevent soil mass accumulation due to soil sliding along the blades, thereby enhancing energy efficiency and tillage quality. A kinematic model was developed to analyze the tool’s motion trajectories. Theoretical analysis substantiated the optimal inclination angle β = 38–42° and elliptical-profile edge configuration of the cutting blades. During field experiments for performance evaluation, the angle of attack was in the range 20° < α < 40°, and the kinematic coefficient varied in the range 1.0 < η < 1.21 in 0.07 increments. Results demonstrated that draught force and torque reduced by 1.3–1.5 and 1.1–1.4 times, respectively, with an increasing kinematic coefficient. Minimal specific total power requirements of 4.5–4.7 kW/m were obtained at the optimal kinematic coefficient, η = 1.14–1.21, and angle of attack, α = 40°. Compared to base ring tillage discs, the new design reduces total power requirements by 14–16%. Furthermore, it provides required tillage quality: soil pulverization ≥ 80%, weed cutting ≥ 97%, crop residue retention ≥ 60%, and roughness of the field soil surface ≤ 3 cm. Full article
(This article belongs to the Section Agricultural Mechanization and Machinery)
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20 pages, 2828 KB  
Article
A Combined Theoretical and Experimental Study on Predicting the Repose Angle of Cuttings Beds in Extended-Reach Well Drilling
by Hui Zhang, Heng Wang, Yinsong Liu, Liang Tao, Jingyu Qu and Chao Liang
Processes 2025, 13(9), 2836; https://doi.org/10.3390/pr13092836 - 4 Sep 2025
Viewed by 997
Abstract
In extended-reach wells, cuttings bed formation in high-deviation sections presents a major challenge for hole cleaning and borehole stability. This study analyzes the morphological and mechanical behavior of cuttings beds, focusing on particle size distribution and repose angle as key indicators of accumulation [...] Read more.
In extended-reach wells, cuttings bed formation in high-deviation sections presents a major challenge for hole cleaning and borehole stability. This study analyzes the morphological and mechanical behavior of cuttings beds, focusing on particle size distribution and repose angle as key indicators of accumulation behavior. The modeling approach considers dominant interparticle forces, including buoyancy and cohesion, while neglecting secondary microscale forces for clarity. A theoretical model is developed to predict repose angles under both rolling and sliding regimes and is calibrated through laboratory-scale experiments using simulated drilling fluid with field-representative rheological properties. Results show that cohesive effects are negligible when cuttings are of similar size but exhibit higher densities. Laboratory measurements reveal that the repose angle of cuttings beds varies between 23.9° and 31.7°, with increasing polyacrylamide (PAM) concentration and particle size contributing to steeper repose angles. Additionally, the rolling repose angle is found to be relatively stable, ranging from 25° to 30°, regardless of fluid or particle property variations. These findings provide a predictive framework and practical guidelines for optimizing hole cleaning strategies and designing more effective models in extended-reach drilling. Full article
(This article belongs to the Special Issue Modeling, Control, and Optimization of Drilling Techniques)
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23 pages, 5785 KB  
Article
Method for Determining Contact Temperature of Tool Rake Face During Orthogonal Turning of Ti-6Al-4V Alloy
by Łukasz Ślusarczyk and Agnieszka Twardowska
Materials 2025, 18(13), 2980; https://doi.org/10.3390/ma18132980 - 24 Jun 2025
Cited by 1 | Viewed by 969
Abstract
This paper proposes a method for determining the contact temperature in the secondary shear zone. The input data include the results of the experimental tests of the orthogonal turning of a Ti-6Al-4V titanium workpiece using uncoated WC-Co tools with a flat rake face. [...] Read more.
This paper proposes a method for determining the contact temperature in the secondary shear zone. The input data include the results of the experimental tests of the orthogonal turning of a Ti-6Al-4V titanium workpiece using uncoated WC-Co tools with a flat rake face. The cutting force components were recorded using a piezoelectric dynamometer, a thermovision camera was used to record the temperature in the cutting zone, and a high-speed camera was used to record the chip-forming process. The independent variables included machining parameters, feed rate, cutting speed, and rake angle. A dual-zone thermomechanical cutting process model that accounted for the sticking and sliding areas was adapted for the identification of the heat flux in the chip–rake face contact zone. Then, based on the Shaw approach, the partition coefficients were determined for the contact temperature on the chip–tool tip contact. In addition, the results of the experimental tests allowed the determination of the relationship among the process parameters, friction coefficients, and the length of the contact of the chip with the tool rake face. A graphical visualization of the temperature distribution on the tool rake face was performed using the MATLAB PDE 3.9 software package. Although the application of the dual-zone model has been well presented in the literature, the results provided in this paper may be helpful in analyzing and modeling thermal phenomena in the secondary shear zone. Full article
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24 pages, 10811 KB  
Article
Research on the Shear Performance of Carbonaceous Mudstone Under Natural and Saturated Conditions and Numerical Simulation of Slope Stability
by Jian Zhao, Hongying Chen and Rusong Nie
Appl. Sci. 2025, 15(12), 6935; https://doi.org/10.3390/app15126935 - 19 Jun 2025
Cited by 2 | Viewed by 976
Abstract
Rainfall can easily cause local sliding and collapse of carbonaceous mudstone deep road cut slopes. In order to study the strength characteristics of carbonaceous mudstone under different water environments, large-scale horizontal push shear tests were conducted on carbonaceous mudstone rock masses in their [...] Read more.
Rainfall can easily cause local sliding and collapse of carbonaceous mudstone deep road cut slopes. In order to study the strength characteristics of carbonaceous mudstone under different water environments, large-scale horizontal push shear tests were conducted on carbonaceous mudstone rock masses in their natural state and after immersion in saturated water. The push shear force–displacement relationship curve and fracture surface shape characteristics of carbonaceous mudstone samples were analyzed, and the shear strength index of carbonaceous mudstone was obtained, and numerical simulations on the stability and support effect of carbonaceous mudstone slopes were conducted. The research results indicate that carbonaceous mudstone can exhibit good structural properties and typical strain softening characteristics under natural conditions. The fracture surface, shear strength, and shear deformation process of carbonaceous mudstone samples will undergo significant changes after being soaked in saturated water. The average cohesion decreases by 33% compared to the natural state, and the internal friction angle decreases by 15%. The numerical simulation results also fully verify the attenuation of mechanical properties of carbonaceous mudstone after immersion, as well as the effectiveness of prestressed anchor cables and frame beams in supporting carbonaceous mudstone slopes. The research results provide an effective method for understanding the shear performance of carbonaceous mudstone and practical guidance for evaluating the stability and reinforcement design of carbonaceous mudstone slopes. Full article
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17 pages, 10848 KB  
Article
Influence of Rainfall Conditions and Loading Modes on the Stability of Expansive Soil Cut Slopes: Insight from In Situ Borehole Shear Test
by Jingjing Li, Lingwei Kong, Lei Jin and Xinming Li
Water 2025, 17(5), 694; https://doi.org/10.3390/w17050694 - 27 Feb 2025
Cited by 1 | Viewed by 1196
Abstract
Given the frequent occurrence of expansive soil slope failures during rainy season, in situ borehole shear tests were conducted to investigate how loading-added modes and rainfall conditions affect the shear strength parameters of expansive soils. The results obtained were used to analyze an [...] Read more.
Given the frequent occurrence of expansive soil slope failures during rainy season, in situ borehole shear tests were conducted to investigate how loading-added modes and rainfall conditions affect the shear strength parameters of expansive soils. The results obtained were used to analyze an actual engineering project under various construction practices and depths of rainfall infiltration, with the goal of elucidating the mechanisms behind expansive soil landslides. The test results indicate that rainfall infiltration leads to a significant reduction in cohesive force, while the internal friction angle decreases slightly. Cohesive force increases linearly with greater preload pressures, whereas the internal friction angle decreases linearly as preload pressure increases. Numerical simulations revealed that rainfall-induced sliding occurs at shallow depths along a broken-line sliding surface. For unprotected expansive soil cut slopes, the safety factor experiences a sharp decline as the depth of rainfall infiltration increases. Timely support measures significantly enhance slope stability; however, the supporting load can mitigate the softening effect only up to a certain extent. Additionally, two methodologies for selecting preload pressures in practical engineering applications have been proposed. Full article
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18 pages, 3573 KB  
Article
Impact of Blade Geometric Parameters on the Specific Cutting Energy of Willow (Salix viminalis) Stems
by Tomasz Nowakowski and Karol Tucki
Appl. Sci. 2025, 15(2), 696; https://doi.org/10.3390/app15020696 - 12 Jan 2025
Cited by 1 | Viewed by 1392
Abstract
This article presents a model to estimate the specific energy demand for cutting annual willow stems, considering variations in plant moisture content and sliding-cutting angles. The study involved laboratory tests and statistical analyses. Key parameters were measured for 50 randomly selected annual willow [...] Read more.
This article presents a model to estimate the specific energy demand for cutting annual willow stems, considering variations in plant moisture content and sliding-cutting angles. The study involved laboratory tests and statistical analyses. Key parameters were measured for 50 randomly selected annual willow shoots, including total plant weight, leaf weight, stem weight, centre of gravity of the shoot, shoot length, and stem diameter at specified heights: 0, 150, 500, 750, 1000, 1250, 1500, and 2000 mm. Five levels of willow shoot moisture content were evaluated. The study established a cutting force-deformation relationship through strength tests with an accuracy of 1 N, which was subsequently used to calculate shear stress and specific cutting energy. Steel blades with an angle of 30° and sliding-cutting angles of 0°, 15°, 30°, and 45° were used in the study. Ten repetitions were performed for each combination of variable parameters: shoot moisture content and blade sliding-cutting angle. Experimental results were evaluated using analysis of variance (ANOVA), while Duncan’s test was applied to identify and classify groups with homogeneous specific energy values. The developed characterisation offers valuable information for designing shredding units and optimising their operational parameters to reduce energy consumption. Full article
(This article belongs to the Special Issue Advances and Challenges in Biomass and Carbon Materials)
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21 pages, 10529 KB  
Article
A Study on the Influence of Core Stability on the Coring Process of Long-Barrel Coring Tools
by Jiliang Liu, Jinsheng Sun, Guancheng Jiang and Yongjin Yu
Processes 2024, 12(12), 2847; https://doi.org/10.3390/pr12122847 - 12 Dec 2024
Viewed by 1569
Abstract
In the process of long-barrel coring, the improper selection of operating parameters can easily cause blocked deformation, violent vibration of the core, core fracture, and impact crushing, which lead to a reduction in the stability of the core and core harvesting rates. Accurate [...] Read more.
In the process of long-barrel coring, the improper selection of operating parameters can easily cause blocked deformation, violent vibration of the core, core fracture, and impact crushing, which lead to a reduction in the stability of the core and core harvesting rates. Accurate knowledge of the influence of relevant factors on core stability is the key to improving core harvesting rates. Therefore, in this study, a numerical calculation model for tight and fractured cores in a barrel was constructed based on the Drucker–Prager criterion, using the finite element method. A numerical calculation model of a core broken into a barrel was constructed using the discrete element method. A study was conducted on the influence law of core stability under different core lengths, rotational speeds, weights on bit, and well inclination angles. The influence of each factor on core stability was analysed based on the vibration displacement and stress distribution characteristics of the core. The calculations show that increasing the weight on bit and reducing the rotation speed can effectively reduce the radial vibration displacement and local stress in tight and fractured cores, reduce the possibility of core fracture or breakage, and improve core stability. When the well inclination angle is large, it can easily cause core deformation and wall sliding, generating large contact stress and radial vibration displacement, significantly reducing the core stability. A broken core has the worst stability and is easily compacted in the core barrel, producing secondary crushing and plugging effects. Increasing the core barrel length resulted in a more unstable core. Compared with single-barrel coring, the distortion of the core column under double-barrel coring was more evident. In addition, the coring process, cuttings distribution, and drill bit hydraulic characteristics were studied based on the CFD-DPM method. The conclusions of this study are of great significance for optimising coring operation parameters to further improve core stability and coring harvest rate. Full article
(This article belongs to the Special Issue Multiphase Flow Process and Separation Technology)
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21 pages, 17302 KB  
Article
The Design and Experimentation of a Wing-Shaped Stubble-Breaking Device for Maize Stubbles
by Xuanting Liu, Hongyan Qi, Shuo Wang, Zihe Xu, Peng Gao, Daping Fu and Yunhai Ma
Agriculture 2024, 14(12), 2108; https://doi.org/10.3390/agriculture14122108 - 22 Nov 2024
Cited by 7 | Viewed by 1421
Abstract
To achieve high-quality no-till seeding, a wing-shaped stubble-breaking device with excellent stubble-breaking performance was designed for maize stubble. A model of maize stubble was developed based on the Discrete Element Method (DEM) and verified through soil bin tests. The DEM model was used [...] Read more.
To achieve high-quality no-till seeding, a wing-shaped stubble-breaking device with excellent stubble-breaking performance was designed for maize stubble. A model of maize stubble was developed based on the Discrete Element Method (DEM) and verified through soil bin tests. The DEM model was used to optimize the design parameters of the device and to investigate the interaction between the blades and the maize stubble during the stubble-breaking process. Field experiments were conducted to evaluate the performance of the device. The results indicated that the DEM model was accurate; when the optimal design parameters of the wing-shaped stubble-breaking device were a 37° slide cutting angle, 31° pitching angle, and 50 mm wing width, the average torque was 41.26 N·m, the soil breakage rate was 85.68%, and the soil backfill rate was 71.65%; the wing-shaped stubble-breaking device could separate the inside and outside of the strip tillage area and cut maize stubbles and soil blocks twice, thus having excellent stubble-breaking performance. This study provided an effective and feasible method for designing stubble-breaking devices and studying the interaction between blades, soil, and roots, which improved soil tillage theory and was beneficial in promoting conservation tillage technology. Full article
(This article belongs to the Section Agricultural Technology)
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23 pages, 25213 KB  
Article
Evaluating Flow Characteristics of Ground and Cut Biomass for Industrial Applications
by Birce Dikici, Hussein Awad Kurdi Saad and Bo Zhao
Powders 2024, 3(3), 437-459; https://doi.org/10.3390/powders3030024 - 11 Sep 2024
Cited by 4 | Viewed by 2109
Abstract
In recent years, biomass utilization has significantly increased, presenting challenges in its incorporation into various systems. Effective handling requires reliable data on biomass flow properties for designing warehouses and processing equipment. This study investigates the physical properties of ground barley grains, ground oak [...] Read more.
In recent years, biomass utilization has significantly increased, presenting challenges in its incorporation into various systems. Effective handling requires reliable data on biomass flow properties for designing warehouses and processing equipment. This study investigates the physical properties of ground barley grains, ground oak leaves, ground straw, and cut jute. Barley grains, oak leaves, and straw bales were milled, and jute was cut into 2–3 mm lengths and oven-dried. Particle size distribution, bulk density, Hausner ratio, Carr’s index, moisture content, static angle of repose, and flowability tests and SEM analysis were conducted. The study found that ground barley, having the smallest particle size and highest bulk density, showed superior flow properties due to its rounded particles and clusters, as reflected by a low Hausner ratio. In contrast, jute fibers had a low bulk density and poor flowability, while ground straw exhibited hindered flow due to its larger, more irregular particles. Additionally, the biomass sliding behavior varied with particle size and surface irregularities, with ground barley adhering well to plywood and ground oak leaves adhering well to aluminum. These findings underscore the pivotal roles of particle shape and interparticle forces in determining the biomass flow properties, pointing towards a future where precise environmental control and advanced analytical methods drive innovations in biomass utilization. Full article
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