Search Results (628)

This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials. Full article

This study investigates the friction stir joining of AA6082-T6 aluminum alloy and Noryl GFN2 polymer in a buttstrap configuration, targeting the development of lightweight cylindrical-shaped structures where the polymer provides thermal, chemical, and electrical insulation, while the aluminum ensures mechanical integrity. A parametric analysis was carried out to assess the ability to produce friction stir buttstrap composite panels in a single processing step and assess the resulting tensile and flexural behavior. To that end, travel and rotating speeds ranging from 2150 to 2250 rpm, and 100 to 140 mm/min, respectively, were employed while keeping plunge depth and the tilt angle constant. A total of nine composite joints were successfully produced and subsequently subjected to both tensile and four-point bending tests. The tensile and flexural strength results ranged from 80 to 139 MPa, and 39 to 47 MPa, respectively. Moreover, the microstructural examination revealed that all joints exhibited a defect within the joining region and its size and shape had a significant effect on tensile strength, whereas the flexural strength was less affected with more uniform results. The joining region was also characterized by a decrease in hardness, particularly in the pin-affected region on the aluminum end of the joint, exhibiting a W-shaped pattern. Contrarily, on the polymeric end of the joining region, no significant change in hardness was observed. Full article

High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple layers and large capacity currently have poor cycle life and a large gap between the actual output cycle capacity retention rate and the theoretical level. In this paper, polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP)/polyacrylonitrile (PAN)—lithium perchlorate (LiClO₄)—lithium lanthanum zirconium tantalate (LLZTO) gel polymer electrolytes was prepared by UV curing process using a UV curing machine at a speed of 0.01 m/min for 10 s, with the temperature controlled at 30 °C and wavelength 365 nm. In order to study the performance and failure mechanism of multilayer solid state batteries, single and three layers of solid state batteries with ceramic/polymer composite gel electrolyte were assembled. The results show that the rate and cycle performance of single-layer solid state battery with gel electrolyte are better than those of three-layer solid state battery. As the number of cycles increases, the interface impedance of both single-layer and three-layer electrolyte membrane solid-state batteries shows an increasing trend. Specifically, the three-layer battery impedance increased from 17 Ω to 42 Ω after 100 cycles, while the single-layer battery showed a smaller increase, from 2.2 Ω to 4.8 Ω, indicating better interfacial stability. After 100 cycles, the interface impedance of multi-layer solid-state batteries increases by 9.61 times that of single-layer batteries. After 100 cycles, the corresponding capacity retention rates were 48.9% and 15.6%, respectively. This work provides a new strategy for large capacity solid state batteries with gel electrolyte design. Full article

During the operation of structures, the components and materials from which they are made are exposed to various environmental, technological, and operational impacts. In this context, the use of a modified water-dispersion composition containing finely dispersed fillers with enhanced protective and performance characteristics proves to be effective. This article examines the development of a paint-and-coating composition using hollow glass microspheres and modified diatomite as finely dispersed fillers. The influence of technological factors on the properties of coating materials based on a synthesized acrylic dispersion and fillers—such as modified diatomite and hollow glass microspheres ranging from 20 to 100 μm in size with a bulk density of 0.107–0.252 g/cm³—is analyzed. The optimal formulation of the coating materials was determined to ensure the required coating quality. Experimental results demonstrate the improved strength and hardness of the coating due to the use of acrylic dispersion obtained through an emulsifier-free method and modifiers in the form of finely dispersed fillers. It has been established that the resulting samples also exhibit high adhesion to mineral and metallic substrates, along with excellent corrosion resistance. Moreover, the incorporation of acrylic dispersion contributes to increased elasticity of the coating, resulting in improved resistance to washing and abrasion. The developed protective material can be applied to a variety of surfaces, including walls, ceilings, and roofs of buildings and structures, pipelines, and many other applications. Thus, modified water-dispersion compositions based on synthesized acrylic dispersion showed the following results: resistance to sticking—5, which is the best; chemical resistance and gloss level with standard single-phase acrylic dispersion—no destruction or change in gloss. The adhesion of coatings cured under natural conditions and under the influence of UV radiation was 1 point. The developed formulations for obtaining water-dispersion paint and varnish compositions based on synthesized polymer dispersions, activated diatomite, and hollow glass microspheres, meet all the regulatory requirements for paint and varnish materials in terms of performance, and in terms of economic indicators, the cost of 1 kg of paint is 30% lower than the standard. Full article

Supercapacitors, with their remarkable attributes such as including a high power density, an extended cycle life, and inherent safety, have emerged as a major research area for electrochemical energy storage. In this paper, phenylenediamine and glyoxal were used as raw material to prepare p-phenylenediamine glyoxal (PGo) with one single step. p-phenylenediamine glyoxal-ferrocene (PGo-Fc_x, x = 1, 0.3, 0.2, 0.1) composites were synthesized based on a poly-Schiff base. FTIR and XRD results indicated that ferrocene doping preserves the intrinsic PGo framework while inducing grain refinement, as evidenced by the narrowing of the XRD diffraction peaks. SEM observations further revealed distinct morphological evolution. CV (cyclic voltammetry), EIS (electrochemical impedance spectroscopy), and GCD (galvanostatic charge–discharge) were conducted on PGo-Fc_x in order to examine its electrochemical performance. The PGo-Fc_0.3 in PGo-Fc_x electrode material had a specific capacitance of 59.6 F/g at a current density of 0.5 A/g and 36 F/g at a current density of 10 A/g. Notably, even after undergoing 5000 charging–discharging cycles at 10 A/g, the material retained 76.2% of its specific capacitance compared to the initial cycle. Therefore, taking conductive polymers and metal oxide materials for modification can improve the stability and electrochemical performance of supercapacitors. Full article

To broaden clean asphalt modification methods, this study employs a composite polymer of maleic anhydride-grafted styrene-butadiene-styrene (MA-g-SBS) and styrene-butadiene-styrene (SBS) as a modifier. The composite is formulated into polymer latex and used to modify emulsified asphalt. Routine performance tests were conducted on MA-g-SBS/SBS composite latex-modified emulsified asphalt (MSMEA) with varying ratios to determine the optimal composition. The ideal ratio was found to be MA-g-SBS:SBS = 1:4. Subsequently, conventional property tests, rheological analyses, microphase structure observations, and bending beam creep tests were conducted on MSMEA with the optimal ratio to assess the impact of the composite latex on asphalt performance. Findings indicated that increasing the latex content significantly enhanced the softening point and ductility while reducing penetration. These macroscopic improvements were notably superior to those achieved with single SBS latex modification. Fluorescence microscopy revealed that at low dosages, the MA-g-SBS/SBS composite dispersed uniformly as point-like structures within the asphalt. At higher dosages (above 5%), a distinct network structure emerged. The addition of the composite latex raised the complex shear modulus and rutting factor while reducing the phase angle, with pronounced fluctuations observed between 4% and 5% dosages. This suggests a substantial enhancement in the high-temperature performance of the emulsified asphalt, attributed to the formation of the network structure. FT-IR results confirmed that a chemical reaction occurred during the modification process. Additionally, the bending beam creep test demonstrated that the composite latex reduced asphalt brittleness and improved its low-temperature performance. Full article

This paper proposes and demonstrates a domain-adapted ensemble machine learning approach for enhanced prediction of surface roughness (Ra) during the machining of polymeric materials. The proposed model methodology employs a two-stage pipelined architecture, where classified data are fed into the model for regressive analysis. First, a classifier (Logistic Regression or XGBoost, selected based on performance) categorizes machining data into distinct regimes based on cutting Speed (Vc), feed rate (f), and depth of cut (ap) as inputs. This classification leverages output discretization to mitigate data imbalance and capture regime-specific patterns. Second, a regressor (Support Vector Regressor or XGBoost, selected based on performance) predicts Ra within each regime, utilizing the classifier’s output as an additional feature. This structured hybrid approach enables more robust prediction in small, noisy datasets characteristic of machining studies. To validate the methodology, experiments were conducted on Polyoxymethylene (POM), Polytetrafluoroethylene (PTFE), Polyether ether ketone (PEEK), and PEEK/MWCNT composite, using a L₂₇ Design of Experiments (DoEs) matrix. Model performance was optimized using k-fold cross-validation and hyperparameter tuning via grid search, with R-squared and RMSE as evaluation metrics. The resulting meta-model demonstrated high accuracy (R² > 90% for XGBoost regressor across all materials), significantly improving Ra prediction compared to single-model approaches. This enhanced predictive capability offers potential for optimizing machining processes and reducing material waste in polymer manufacturing. Full article

With the rapid development of Internet of Things (IoT) and bioscience technology, wearable smart devices are developing toward advanced trends such as flexibility, convenience and environmental-friendliness. Poly (p-styrenesulfonic acid) (PSS), as a common template and dispersant, is indispensable in the polymerization of conductive polymers. However, the doping amount of PSS has a significant effect on the electrical conductivity of the polymer. Herein, different molar quantities of PSS were used to assist the polymerization of 3,4-ethylenedioxythiophene (EDOT) monomer in a horseradish peroxidase/hydrogen peroxide (HRP/H₂O₂) low-temperature system to obtain conductive finishing solutions with more excellent electrical properties. Then, the polyester nonwoven fabric was immersed in the conductive finishing solution, and when the addition ratio of EDOT and PSS was 1:2, the conductive performance was optimal (3.27 KΩ cm⁻¹). Finally, the conductive fabric was assembled into a pressure sensor and a temperature sensor, which can transmit Morse code in the form of single-parameter (pressure response or temperature response) or collaboration. Overall, this research has great potential for production of poly(3,4-ethylenedioxythiophene) (PEDOT)-based composites and their applications in smart wearable device. Full article

As part of a systematic study on the structures of the mixed halide isothiocyanates, Sn^IIHal(NCS), their single crystals were grown and structurally characterized. For Hal = F (1), the SnClF structure type was confirmed, while with Hal = Cl (2), Br (3), and I (4), there are three isostructural compounds of a new structure type, and for Hal = Cl (5), there is a second modification of a third structure type. These structure types have been described with respect to the composition and coordination geometry of the first, second, and van der Waals crust coordination spheres and their dependence on the halogen size and thiocyanate binding modes. With respect to the first coordination spheres, all three structure types constitute one-dimensional coordination polymers. In 1, “ladder”-type double chains result from μ₃-bridging fluorine atoms, and in 2–4, single-chains built up from μ₂-halogen atoms are pairwise “zipper”-like interconnected via κ²NS-bridging NCS ligands, which manage the halogen-linked chain assembly in the double chains of 5. Based on the octet rule, short atom distances are interpreted in terms of 2c-2e and various (symmetrical, quasi-symmetrical, and asymmetrical) kinds of 3c-4e bonds. Weak contacts, the topology of which suggests the extension of the latter bonding concept, are identified as electron-deficient, bifurcated tetrel bonds. Full article

Extracorporeal membrane oxygenation (ECMO) is a crucial life support therapy for patients with severe cardiac and respiratory failure. However, the complications associated with venoarterial ECMO (VA-ECMO), including thrombus formation, bleeding, and hemolysis, remain significant challenges that impact patient outcomes and healthcare costs. These complications primarily arise from blood–material interactions within the ECMO circuit, necessitating the development of biocompatible materials to optimize hemocompatibility. This review provides an updated overview of the latest advancements in VA-ECMO materials, focusing on cannula, oxygenators, and centrifugal pumps. Various surface modifications, such as heparin coatings, nitric oxide-releasing polymers, phosphorylcholine (PC)-based coatings, and emerging omniphobic surfaces, have been explored to mitigate thrombosis and bleeding risks. Additionally, novel oxygenator membrane technologies, including zwitterionic polymers and endothelial-mimicking coatings, offer promising strategies to enhance biocompatibility and reduce inflammatory responses. In centrifugal pumps, magnetic levitation systems and hybrid polymer-composite impellers have been introduced to minimize shear stress and thrombogenicity. Despite these advancements, no single material has fully addressed all complications, and further research is needed to refine surface engineering strategies. This review highlights the current progress in ECMO biomaterials and discusses future directions in developing more effective and durable solutions to improve patient safety and clinical outcomes. Full article

Composite materials have the advantages of high strength and low weight, and are therefore used in many areas. However, in humid and marine environments, mechanical properties may deteriorate due to moisture diffusion, especially in glass fiber reinforced polymers (GFRP) and carbon fiber reinforced polymers (CFRP). This study investigated the damage formation and changes in mechanical properties of single-layer adhesive-bonded GFRP and CFRP connections under the effect of sea water. In the experiment, 0/90 orientation, twill-woven GFRP (7 ply) and CFRP (8 ply) plates were produced as prepreg using the hand lay-up method in accordance with ASTM D5868-01 standard. CNC Router was used to cut 36 samples were cut from the plates produced for the experiments. The samples were kept in sea water taken from the Aegean Sea, at 3.3–3.7% salinity and 23.5 °C temperature, for 1, 2, 3, 6, and 15 months. Moisture absorption was monitored by periodic weighings; then, the connections were subjected to three-point bending tests according to the ASTM D790 standard. The damages were analyzed microscopically with SEM (ZEISS GEMINI SEM 560). As a result of 15 months of seawater storage, moisture absorption reached 4.83% in GFRP and 0.96% in CFRP. According to the three-point bending tests, the Young modulus of GFRP connections decreased by 25.23% compared to dry samples; this decrease was 11.13% in CFRP. Moisture diffusion and retention behavior were analyzed according to Fick’s laws, and the moisture transfer mechanism of single-lap adhesively bonded composites under the effect of seawater was evaluated. Full article

In this study, the mechanical behavior and interfacial bonding characteristics of multi-material composites produced using the Hybrid Fused Deposition Modeling (HFDM) technique were systematically investigated. Polylactic Acid (PLA), Polyethylene Terephthalate Glycol (PETG), and Acrylonitrile Butadiene Styrene (ABS) filaments were utilized within a single structure to explore the effects of material combinations on mechanical performance. Specimens were fabricated using two distinct levels of infill density (50–100%) and raster angle (45–90°) to evaluate the influence of these parameters on tensile strength, flexural resistance, and impact toughness. Experimental tests were conducted following ASTM standards, and microstructural examinations were performed using Scanning Electron Microscopy (SEM) to assess interfacial adhesion between different polymers. The results revealed that PETG demonstrated the highest tensile strength among single-material samples, while the PLA-PETG-ABS configuration exhibited notable mechanical stability among hybrid structures. Increasing infill density and raster angle significantly enhanced mechanical performance across all configurations. SEM analyses confirmed that interfacial bonding quality critically affected structural integrity, with better adhesion observed in PLA–PETG interfaces compared to PLA–ABS transitions. The potential of HFDM in developing tailored multi-material components with optimized mechanical properties offers valuable insights for the advancement of functional additive manufacturing applications in engineering fields. Full article

Bacterially produced poly[(R)-3-hydroxybutyrate] (P3HB) was subjected to an alcoholysis reaction to produce low-molecular-weight (M_n ≈ 10,000 g mol⁻¹) hydroxy-terminated P3HB (LMPHB). Using diethyl zinc as a catalyst, LMPHB was reacted with the cyclic monomers ε-caprolactone and l-lactide in separate ring-opening polymerization (ROP) reactions to produce PHB-b-PCL (PHBCL) and PHB-b-PLA (PHBLA) AB-type crystalline–crystalline diblock copolymers with varying PCL and PLA block lengths. ¹H NMR and GPC were used to confirm the structure of the polymers. DSC was used to measure the thermal properties as well as assessing crystallization. A single-shifting T_g for PHBLA showed the two blocks to be miscible in the melt. The TGA results indicate enhanced thermal stability over the homopolymer P3HB. A study of the crystallization was undertaken by combining WAXD, a second DSC heating regime, and POM. POM showed that the crystallization in PHBCL to be dependent on the crystallization temperature more so than PHBLA, whose composition appeared to be the more definitive factor determining the spherulitic morphology. The results informed the crystallization temperatures used in the production of the melt-crystallized thin films that were imaged using AFM. AFM images showed unique surface morphologies dependent on the diblock copolymer composition, block length, and crystallization temperature. Finally, the enzymatic degradation studies showed these unique surface morphologies to influence how these block copolymers were degraded by enzymes. Full article

FRCM (Fabric-Reinforced Cementitious Matrix) composites, while providing an effective alternative to FRP (Fiber-Reinforced Polymer) strengthening systems when epoxy resins cannot be used, typically fail to achieve their full strengthening potential. Research indicates that appropriate mesh anchorage systems can minimize some of the undesirable effects that limit FRCM composite performance. This study investigates the effectiveness of different anchorage systems for PBO (p-Phenylene Benzobis Oxazole) fibers in FRCM composites used for strengthening reinforced concrete slabs. A series of unidirectionally bent RC slabs were tested under four-point bending: an unstrengthened control element, slabs strengthened with PBO-FRCM without anchorage, with bar anchorage (GFRP bar in a groove), and with cord anchorage (PBO cord through the slab). The research focused on analyzing the load–deflection behavior and key strain mechanisms that influence structural performance. The findings indicate that a single layer of PBO-FRCM increases bending capacity, raises yield load, and delays initial cracking. Most significantly, the research reveals substantial differences in composite mesh utilization efficiency. This study confirms that mechanical anchorage, particularly bar anchorage, significantly enhances the effectiveness of PBO-FRCM strengthening systems by delaying composite detachment and allowing for greater utilization of the high-strength fiber material. These results contribute valuable insights for RC slabs using FRCM composite systems and the anchorage of their mesh. Full article

During the early stages of drilling and completion in the Weiyuan shale gas wells, a large number of downhole materials were introduced, some of which inevitably remained in the wellbore or migrated into the reservoir. Over time, these residual materials underwent physicochemical reactions with reservoir minerals and fluids, gradually forming dense composite blockages that severely restricted the production efficiency of shale gas wells. The effectiveness of single-component unblocking agents in removing such blockages is limited. This study systematically analyzed the physicochemical properties of wellbore blockages in Weiyuan shale gas wells using refined chemical techniques. The results revealed that the main inorganic components of the blockages were Fe₃O₄ and SiO₂, while the organic components were primarily related to polymer materials from drilling and fracturing fluids. Based on the physicochemical characteristics of the blockages, a novel “organic dispersion and inorganic decomposition” unblocking strategy was proposed. Furthermore, an innovative approach that combined molecular simulation with laboratory experiments was employed to develop three unblocking fluid systems tailored to different blockage conditions: neutral, acidic, and composite. Performance evaluation showed that the composite unblocking fluid exhibited the best efficacy in treating these dense composite blockages, achieving a scale dissolution and dispersion efficiency of over 90%. Compared to the other two systems, the composite fluid demonstrated the longest penetration distance in simulated composite blockages, improving penetration by over 30%. In field applications, unblocking strategies were optimized based on whether the oil and casing were interconnected. For blocked wells without connectivity, a circulating wash method was used, while for interconnected wells, a dragging wash method was employed, ensuring efficient blockage removal. Full article