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Keywords = seat suspension system

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21 pages, 3215 KiB  
Article
Improving Ride Comfort in Heavy-Duty Vehicles Through Performance-Guaranteed Control of Active Seat Suspension
by Jian Chen, Dongyang Xi, Wen Hu and Yang Wu
Appl. Sci. 2025, 15(13), 7273; https://doi.org/10.3390/app15137273 - 27 Jun 2025
Viewed by 320
Abstract
To enhance riding comfort for drivers of heavy-duty vehicles, this paper introduces a novel adaptive prescribed performance control (APPC) for active seat suspension systems. The model incorporates dynamic friction and hysteresis damping effects to capture the complex behavior of the seat suspension. The [...] Read more.
To enhance riding comfort for drivers of heavy-duty vehicles, this paper introduces a novel adaptive prescribed performance control (APPC) for active seat suspension systems. The model incorporates dynamic friction and hysteresis damping effects to capture the complex behavior of the seat suspension. The accuracy of the proposed model is validated through experimental data. The controller utilizes a prescribed performance function (PPF) to regulate the dynamic response of the system, combined with an adaptive backstepping control (ABC) method to account for system uncertainties, such as variations in driver weight, friction, suspension stiffness, and damping coefficients. A set of parameter estimators, governed by innovative adaptive laws, compensates for estimation errors. Furthermore, the stability of the controlled system is rigorously demonstrated. Both simulation and experimental tests, including bump and random excitation tests, are conducted to assess the controller performance in both time and frequency domains. The results confirm that the proposed controller effectively mitigates vibrations in the driver–seat system and demonstrates robustness against system uncertainties. Full article
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27 pages, 3401 KiB  
Article
Human–Seat–Vehicle Multibody Nonlinear Model of Biomechanical Response in Vehicle Vibration Environment
by Margarita Prokopovič, Kristina Čižiūnienė, Jonas Matijošius, Marijonas Bogdevičius and Edgar Sokolovskij
Machines 2025, 13(7), 547; https://doi.org/10.3390/machines13070547 - 24 Jun 2025
Viewed by 265
Abstract
Especially in real-world circumstances with uneven road surfaces and impulsive shocks, nonlinear dynamic effects in vehicle systems can greatly skew biometric data utilized to track passenger and driver physiological states. By creating a thorough multibody human–seat–chassis model, this work tackles the effect of [...] Read more.
Especially in real-world circumstances with uneven road surfaces and impulsive shocks, nonlinear dynamic effects in vehicle systems can greatly skew biometric data utilized to track passenger and driver physiological states. By creating a thorough multibody human–seat–chassis model, this work tackles the effect of vehicle-induced vibrations on the accuracy and dependability of biometric measures. The model includes external excitation from road-induced inputs, nonlinear damping between structural linkages, and vertical and angular degrees of freedom in the head–neck system. Motion equations are derived using a second-order Lagrangian method; simulations are run using representative values of a typical car and human body segments. Results show that higher vehicle speed generates more vibrational energy input, which especially in the head and torso enhances vertical and angular accelerations. Modal studies, on the other hand, show that while resonant frequencies stay constant, speed causes a considerable rise in amplitude and frequency dispersion. At speeds ≥ 50 km/h, RMS and VDV values exceed ISO 2631 comfort standards in the body and head. The results highlight the need to include vibration-optimized suspension systems and ergonomic design approaches to safeguard sensitive body areas and preserve biometric data integrity. This study helps to increase comfort and safety in both traditional and autonomous car uses. Full article
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22 pages, 4860 KiB  
Article
First Results of a Study on the Vibrations Transmitted to the Driver by an Electric Vehicle for Disabled People During Transfer to a Farm
by Laura Fornaciari, Roberto Tomasone, Daniele Puri, Carla Cedrola, Renato Grilli, Roberto Fanigliulo, Daniele Pochi and Mauro Pagano
Agriculture 2025, 15(11), 1132; https://doi.org/10.3390/agriculture15111132 - 23 May 2025
Viewed by 388
Abstract
This study evaluates the safety aspects of a prototype electric vehicle designed to enable wheelchair users to independently perform simple farm tasks in rural settings, like sample collection and crop monitoring. The vehicle, built at CREA, features four in-wheel electric motors, a pneumatic [...] Read more.
This study evaluates the safety aspects of a prototype electric vehicle designed to enable wheelchair users to independently perform simple farm tasks in rural settings, like sample collection and crop monitoring. The vehicle, built at CREA, features four in-wheel electric motors, a pneumatic suspension system, and a secure wheelchair anchoring system. Tests at the CREA experimental farm assessed the vehicle’s whole-body vibrations on different surfaces (asphalt, headland, dirt road) using two tyre models and multiple speeds. A triaxial accelerometer on the wheelchair seat measured vibrations, which were analysed in accordance with ISO standards. Frequency analysis revealed significant vibrations in the 2–40 Hz range, with the Z-axis consistently showing the highest accelerations, which increased with the speed. Tyre A generally induced higher vibrations than Tyre B, likely due to the tread design. At high speeds, the effective accelerations exceeded safety thresholds on asphalt and headland. Statistical analysis confirmed speed as the dominant factor, with the surface type also playing a key role—headland generated the highest vibrations, followed by dirt road and asphalt. The results of these first tests highlighted the high potential of the vehicle to improve the agricultural mobility of disabled people, granting safety conditions and low vibration levels on all terrains at speeds up to 10 km h−1. At higher speeds, however, the vibration levels may exceed the exposure limits, depending on the irregularities of the terrain and the tyre model. Overcoming these limitations is achievable through the optimization of the suspensions and tyres and will be the subject of the next step of this study. This technology could also support wheelchair users in construction, natural parks, and urban mobility. Full article
(This article belongs to the Section Agricultural Technology)
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18 pages, 4890 KiB  
Article
Research on the Vibration Characteristics of Air Spring Suspension Seats Considering Friction Damping
by Li Hu, Changyin Zhou, Yeqing Wan and Huawei Wang
Appl. Sci. 2025, 15(11), 5817; https://doi.org/10.3390/app15115817 - 22 May 2025
Viewed by 440
Abstract
Good seat comfort can bring a pleasant experience to commercial vehicle drivers. Therefore, it is necessary to study the vibration characteristics of commercial vehicle seats. This study focuses on commercial vehicle seats with air spring suspension. The friction damping expression of the suspension [...] Read more.
Good seat comfort can bring a pleasant experience to commercial vehicle drivers. Therefore, it is necessary to study the vibration characteristics of commercial vehicle seats. This study focuses on commercial vehicle seats with air spring suspension. The friction damping expression of the suspension system was derived. Comprehensive simulation and experimental investigations were conducted on the vertical vibration transmission characteristics of the seat. A multi-objective optimization framework was established by integrating the NSGA-II algorithm with a BP neural network. Specifically, a nonlinear mathematical model was developed using the GA-BP neural network algorithm, with four design parameters as optimization variables: air spring stiffness (K1), damper damping coefficient (C1), cushion equivalent stiffness (K2), and cushion equivalent damping coefficient (C2). The optimization objective was defined as minimizing the maximum seat transmissibility (TR) at the resonance frequency (f). Through the NSGA-II, Pareto optimal solutions were systematically explored, and an optimal parameter combination was identified to enhance the dynamic comfort of the commercial vehicle seat. Full article
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22 pages, 10014 KiB  
Article
Analysis of the Impact of Vibrations on the Driver of a Motor Vehicle
by Lukasz Konieczny, Pawel Fabis, Jonas Matijošius, Kamil Duda, Piotr Deuszkiewicz and Arturas Kilikevičius
Appl. Sci. 2025, 15(10), 5510; https://doi.org/10.3390/app15105510 - 14 May 2025
Viewed by 1045
Abstract
Vibration can have a significant impact on long-term health, driver comfort, and vehicle performance. With a focus on steering wheel vibrations, this study examines both general and local vibrations that affect the driver. Under real-world conditions, a series of controlled test drives were [...] Read more.
Vibration can have a significant impact on long-term health, driver comfort, and vehicle performance. With a focus on steering wheel vibrations, this study examines both general and local vibrations that affect the driver. Under real-world conditions, a series of controlled test drives were conducted, with high-precision accelerometers mounted on the driver’s seat and steering wheel recording vibration data. The measurements were conducted in accordance with ISO 5349 and ISO 2631-1, which guaranteed a consistent assessment of vibration exposure. The results suggest that the daily vibration exposure for general vibrations at the driver’s seat is significantly lower than the legal limit, as evidenced by the presence of significant frequencies in the vertical (Z) axis. Nevertheless, steering wheel vibrations may cause pain due to their proximity to the resonance frequencies of the human hand–arm system, which have frequency maxima at approximately 35 Hz and harmonic 70 Hz. Additionally, the vibration intensity was elevated at vehicle velocities between 70 and 80 km/h, suggesting the potential presence of a resonance effect within the suspension or powertrain. The results emphasize the significance of advanced vibration reduction strategies in enhancing driver comfort and safety, including the implementation of a well-designed steering system and enhanced seat absorption. This research offers valuable insights for automotive engineers and ergonomics specialists who are interested in minimizing long-term health risks and vibration-induced fatigue. The aim of this study is to indicate the areas of the drive system fault that have a direct impact on the vibrations of the body structure. The article presents an analysis of the recorded vibration results based on which of the areas of change in the comfort of using the vehicle were selected. Full article
(This article belongs to the Special Issue Innovative Research on Transportation Means)
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27 pages, 11144 KiB  
Article
Adaptive Backstepping Control with Time-Delay Compensation for MR-Damper-Based Vehicle Seat Suspension
by Heting Feng, Yunhu Zhou, Shaoqi Li, Gongxun Cheng, Shang Ma and Yancheng Li
Actuators 2025, 14(4), 178; https://doi.org/10.3390/act14040178 - 6 Apr 2025
Cited by 1 | Viewed by 633
Abstract
Long-term vibrations endanger driver health and affect ride performance. Semi-active seat suspension systems equipped with magnetorheological (MR) dampers can effectively reduce vibrations transmitted to drivers, exhibiting excellent potential for widespread applications owing to their outstanding performance characteristics. In this paper, we propose an [...] Read more.
Long-term vibrations endanger driver health and affect ride performance. Semi-active seat suspension systems equipped with magnetorheological (MR) dampers can effectively reduce vibrations transmitted to drivers, exhibiting excellent potential for widespread applications owing to their outstanding performance characteristics. In this paper, we propose an adaptive backstepping control system with time-delay compensation (ABC-C) for an MR-damper-based semi-active seat suspension system to enhance ride comfort and stability in commercial vehicles. The control framework integrates a reference model, an adaptive backstepping controller, a time-delay compensator, and an MR damper inverse model. The reference model balances ride comfort and stability using high-pass and low-pass filters, while the adaptive controller ensures robustness against parameter uncertainties and disturbances. A time-delay compensator mitigates delays in the control loop, improving system stability and performance. Numerical simulations under harmonic, bump, and random excitations demonstrated the superior performance of the ABC-C controller. The experimental results show that under random road excitation conditions, the frequency-weighted root mean square (FW-RMS) of acceleration was reduced by 26.9%, the vibration dose value (VDV) decreased by 29.3%, and the root mean square of relative displacement (RMS_rd) was reduced by 58.46%. The results highlight the practical effectiveness of the ABC-C controller in improving ride comfort and safety for drivers of commercial vehicles, offering significant potential for real-world applications. Full article
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15 pages, 5016 KiB  
Article
Performance Analysis of Seat Inertial Suspension Vibration Suppression and Energy Harvesting for Electric Commercial Vehicles
by Haiting Wang, Senlei Ma, Yu Peng and Changning Liu
World Electr. Veh. J. 2025, 16(4), 216; https://doi.org/10.3390/wevj16040216 - 5 Apr 2025
Viewed by 584
Abstract
This study examines the efficacy of a seat inertial suspension system in relation to vibration isolation and energy recovery in electric commercial vehicles. The research focuses on the structural modifications of the suspension system that arise from the incorporation of an inerter, a [...] Read more.
This study examines the efficacy of a seat inertial suspension system in relation to vibration isolation and energy recovery in electric commercial vehicles. The research focuses on the structural modifications of the suspension system that arise from the incorporation of an inerter, a novel vibration isolation component. A dynamic model of the seat inertial suspension is constructed, which includes two different structures consisting of components connected in parallel and in series. The analysis explores how the absorption of suspension parameters affects both seat comfort and the characteristics of energy harvesting. Furthermore, an optimal design methodology for the seat inertial suspension is proposed, seat comfort and energy recovery efficiency are also taken into consideration. The findings reveal that the parallel-structured seat inertial suspension system demonstrates superior overall performance. Specifically, it achieves a 36.6% reduction in seat acceleration, a 55.3% decrease in suspension working space, and an energy harvesting efficiency of 41.9%. The seat inertial suspension significantly improves occupant comfort by reducing seat acceleration, significantly reducing the amplitude of seat suspension movement, and recovering most of the seat suspension’s vibration energy, in comparison to traditional seat suspension systems. Full article
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39 pages, 29772 KiB  
Article
Improving Vehicle Dynamics: A Fractional-Order PIλDμ Control Approach to Active Suspension Systems
by Zongjun Yin, Chenyang Cui, Ru Wang, Rong Su and Xuegang Ma
Machines 2025, 13(4), 271; https://doi.org/10.3390/machines13040271 - 25 Mar 2025
Viewed by 559
Abstract
This paper presents a comprehensive vehicle model featuring an active suspension system integrated with semi-active seat and engine mounting controls. The time-domain stochastic excitation of the four tires was modeled using the filtered white noise method, and the required road excitation was simulated [...] Read more.
This paper presents a comprehensive vehicle model featuring an active suspension system integrated with semi-active seat and engine mounting controls. The time-domain stochastic excitation of the four tires was modeled using the filtered white noise method, and the required road excitation was simulated using MATLAB software R2022b. Four comprehensive performance indices, including engine dynamic displacement, vehicle body acceleration, suspension dynamic deflection, and tire dynamic displacement, were selected and made dimensionless by the performance indices of a passive suspension under the same working conditions to construct the fitness function. A fractional-order PIλDμ (FOPID) controller was proposed, and its structural parameters were optimized using a gray wolf optimization algorithm. Furthermore, the optimized FOPID controller was evaluated under five road conditions, and its performance was compared with integer-order PID control and passive suspensions. The results demonstrate that the FOPID controller effectively improves the smoothness of the vehicle by reducing engine mounting deflection, vehicle body acceleration, suspension deflection, and tire displacement. Moreover, the simulation results indicate that, compared to the passive suspension, the FOPID-controlled suspension achieves an average optimization of over 42% in the root mean square (RMS) of body acceleration under random road conditions, with an average optimization of more than 38% for suspension deflection, 4.3% for engine mounting deflection, and 2.5% for tire displacement. In comparison to the integer-order PID-controlled suspension, the FOPID-controlled suspension demonstrates an average improvement of 28% in the RMS of acceleration and a 2.1% improvement in suspension deflection under random road conditions. However, the engine mounting deflection and tire displacement are reduced by 0.05% and 0.3%, respectively. FOPID control has better performance in vehicle acceleration control but shows asymmetrical effects on tire dynamic deflection. Full article
(This article belongs to the Special Issue Advances in Vehicle Suspension System Optimization and Control)
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38 pages, 5185 KiB  
Review
Review of Agricultural Machinery Seat Semi-Active Suspension Systems for Ride Comfort
by Xiaoliang Chen, Zhelu Wang, Haoyou Shi, Nannan Jiang, Sixia Zhao, Yiqing Qiu and Qing Liu
Machines 2025, 13(3), 246; https://doi.org/10.3390/machines13030246 - 18 Mar 2025
Cited by 2 | Viewed by 969
Abstract
This paper systematically reviews research progress in semi-active suspension systems for agricultural machinery seats, focusing on key technologies and methods to enhance ride comfort. First, through an analysis of the comfort evaluation indicators and constraints of seat suspension systems, the current applications of [...] Read more.
This paper systematically reviews research progress in semi-active suspension systems for agricultural machinery seats, focusing on key technologies and methods to enhance ride comfort. First, through an analysis of the comfort evaluation indicators and constraints of seat suspension systems, the current applications of variable stiffness and damping components, as well as semi-active control technologies, are outlined. Second, a comparative analysis of single control methods (such as PID control, fuzzy control, and sliding mode control) and composite control methods (such as fuzzy PID control, intelligent algorithm-based integrated control, and fuzzy sliding mode control) is conducted, with control mechanisms explained using principle block diagrams. Furthermore, key technical challenges in current research are summarized, including dynamic characteristic optimization design, adaptability to complex operating environments, and the robustness of control algorithms. Further research could explore the refinement of composite control strategies, the integrated application of intelligent materials, and the development of intelligent vibration damping technologies. This paper provides theoretical references for the optimization design and engineering practice of agricultural machinery suspension systems. Full article
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20 pages, 12256 KiB  
Article
Enhanced Seat Suspension Performance Through Positive Real Network Optimization and Skyhook Inertial Control
by Xiaofeng Yang, Rui Sun, Yi Yang, Yanling Liu, Jingchen Hong and Changning Liu
Machines 2025, 13(3), 222; https://doi.org/10.3390/machines13030222 - 8 Mar 2025
Cited by 2 | Viewed by 550
Abstract
To solve the low frequency vibration problem faced by heavy truck drivers, a positive real network inertial suspension structure combined with a skyhook inertial control strategy is adopted. This integrated approach effectively reduces low-frequency vibrations at the seat and human body levels. Specifically, [...] Read more.
To solve the low frequency vibration problem faced by heavy truck drivers, a positive real network inertial suspension structure combined with a skyhook inertial control strategy is adopted. This integrated approach effectively reduces low-frequency vibrations at the seat and human body levels. Specifically, this research aims to mitigate the acceleration experienced on the seat surface within the low-frequency range. Firstly, a human–seat dynamics model is established. Subsequently, based on the principles of network synthesis, the derivation of transfer functions for both first- and second-order systems is discussed, and the network parameters are also optimized. This paper further compares the optimization outcomes of first- and second-order skyhook seat inertial suspensions. An adaptive fuzzy sliding-mode controller (AFSMC) has been developed for an electromechanical inerter, ensuring it closely tracks optimal control performance. The findings demonstrate that the new suspension system achieves a 29.9% reduction in the root-mean-square value of seat surface acceleration and a 43.1% decrease in the road-bump peak acceleration compared to a conventional suspension system. The results show that the inertial suspension with skyhook inertial control is highly effective in completely suppressing seat surface acceleration within the low-frequency domain. Full article
(This article belongs to the Special Issue Advances in Vehicle Suspension System Optimization and Control)
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26 pages, 4676 KiB  
Article
The Impact of Vibrations on the Hand–Arm System and Body of Agricultural Tractor Operators in Relation to Operational Parameters, Approach: Analytical Hierarchical Process (AHP)
by Željko Barač, Ivan Plaščak, Tomislav Jurić and Monika Marković
AgriEngineering 2025, 7(3), 56; https://doi.org/10.3390/agriengineering7030056 - 24 Feb 2025
Cited by 1 | Viewed by 712
Abstract
This paper presents research on the impact of vibrations on the hand–arm and body system of agricultural tractor operators as ergonomic indicators in relation to certain operational parameters. The measurements were conducted on a LANDINI POWERFARM 100 tractor on agricultural production areas and [...] Read more.
This paper presents research on the impact of vibrations on the hand–arm and body system of agricultural tractor operators as ergonomic indicators in relation to certain operational parameters. The measurements were conducted on a LANDINI POWERFARM 100 tractor on agricultural production areas and access roads of the Agricultural and Veterinary School in Osijek. The measurements followed the ISO 5008:2015 standard, which describes the creation of test tracks: a smooth track of 100 m in length and a rough track of 35 m in length. Body vibration measurements were conducted according to the prescribed standards HRN ISO 2631-1: 1999/A1:2019 and HRN ISO 2631-4:2010. Hand–arm system vibration measurements were performed according to the prescribed standards HRN ISO 5349-1:2008 and HRN ISO 5349-2:2008/A1:2015. After the measured data were processed, a three-factor analysis of variance was performed, where some operational parameters were designated as A—agrotechnical surfaces (6 types), B—tractor speed (6 speeds), and C—tire air pressure (3 pressures), along with multiple regression analysis and the AHP (analytical hierarchical process). This research determined that none of the measured hand–arm system vibrations exceeded the warning (2.5 ms−2) or limit (5 ms−2) values of daily exposure. Furthermore, vibrations affecting the operator’s body in the x-axis at higher speeds and pressures C2 and C3, in the y-axis at higher speeds and pressures C1 and C2, and in the z-axis at the highest speed and pressures C1 and C2 were found to exceed the daily exposure warning value of 0.5 ms−2. It was concluded that the operator’s health is at risk, and it is recommended that the seat’s air suspension system be inspected to prevent further complications in a timely manner. Full article
(This article belongs to the Section Agricultural Mechanization and Machinery)
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24 pages, 6494 KiB  
Article
Model-Free Adaptive Control of an Active Half-Vehicle-Seat System Coupled with a Nonlinear Energy Sink Inerter (NESI)
by Yuanyuan Zhang, Chunling Ren, Haodong Meng and Yong Wang
Appl. Sci. 2024, 14(23), 11239; https://doi.org/10.3390/app142311239 - 2 Dec 2024
Viewed by 981
Abstract
In order to reduce vehicle vibration and improve vehicle ride comfort and handling stability, a nonlinear energy sink inerter (NESI) is designed by combing an inerter and nonlinear energy sink (NES) for use in the seat suspension and vehicle suspension for the half-vehicle-seat [...] Read more.
In order to reduce vehicle vibration and improve vehicle ride comfort and handling stability, a nonlinear energy sink inerter (NESI) is designed by combing an inerter and nonlinear energy sink (NES) for use in the seat suspension and vehicle suspension for the half-vehicle-seat (HVS) system; furthermore, a model-free adaptive control (MFAC) method based on the genetic algorithm is proposed to enhance the dynamic performance of the passive HVS system. The dynamic model of the active HVS system coupled with NESI using the MFAC method is established; its dynamic responses under pavement random and shock excitations are acquired using the numerical method and the dynamic performance is evaluated by seven evaluation indicators. The efficacy of the MFAC method is demonstrated through comparative analysis with the original passive HVS system, the HVS system coupled with NESI, and the active HVS system coupled with NESI using the proportional integral derivative (PID) control method. In addition, the influence of the installed position of MFAC on the dynamic performance of the active HVS system coupled with NESI is examined. The results show that for the active HVS system coupled with NESI using the MFAC method, compared with the other three HVS systems, the root mean square (RMS) values of the vehicle body vertical acceleration, vehicle body pitch acceleration, seat vertical acceleration, and front and rear suspension dynamic travel under pavement random excitation are smaller, the corresponding peak amplitudes under pavement shock excitation reduce, and the vibration attenuation time shortens; the RMS values of the front and rear dynamic tire loading under pavement random excitation are slightly smaller, the corresponding peak amplitudes under pavement shock excitation increase, and the vibration attenuation time decreases, which reflects the best dynamic performance among the four HVS systems and shows the effectiveness of the MFAC method. Furthermore, the control effect of the MFAC method is the best when it acts both on the seat and vehicle suspensions. Full article
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17 pages, 18738 KiB  
Article
Three-Axis Vibration Isolation of a Full-Scale Magnetorheological Seat Suspension
by Young T. Choi, Norman M. Wereley and Gregory J. Hiemenz
Micromachines 2024, 15(12), 1417; https://doi.org/10.3390/mi15121417 - 26 Nov 2024
Cited by 3 | Viewed by 1202
Abstract
This study examines the three-axis vibration isolation capabilities of a full-scale magnetorheological (MR) seat suspension system utilizing experimental methods to assess performance under both single-axis and simultaneous three-axis input conditions. To achieve this, a semi-active MR seat damper was designed and manufactured to [...] Read more.
This study examines the three-axis vibration isolation capabilities of a full-scale magnetorheological (MR) seat suspension system utilizing experimental methods to assess performance under both single-axis and simultaneous three-axis input conditions. To achieve this, a semi-active MR seat damper was designed and manufactured to address excitations in all three axes. The damper effectiveness was tested experimentally for axial and lateral motions, focusing on dynamic stiffness and loss factor using an MTS machine. Prior to creating the full-scale MR seat suspension, a scaled-down version at one-third size was developed to verify the damper’s ability to effectively reduce vibrations in response to practical excitation levels. Additionally, a narrow-band frequency-shaped semi-active control (NFSSC) algorithm was developed to optimize vibration suppression. Ultimately, a full-scale MR seat suspension was assembled and tested with a 50th percentile male dummy, and comprehensive three-axis vibration isolation tests were conducted on a hydraulic multi-axis simulation table (MAST) for both individual inputs over a frequency range up to 200 Hz and for simultaneous multi-directional inputs. The experimental results demonstrated the effectiveness of the full-scale MR seat suspension in reducing seat vibrations. Full article
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25 pages, 6663 KiB  
Article
Optimization of Dynamic Characteristics of Rubber-Based SMA Composite Dampers Using Multi-Body Dynamics and Response Surface Methodology
by Yizhe Huang, Qiyuan Fan, Huizhen Zhang, Lefei Shao and Yuanyuan Shi
Appl. Sci. 2024, 14(21), 10063; https://doi.org/10.3390/app142110063 - 4 Nov 2024
Cited by 1 | Viewed by 1908
Abstract
The suspension system of a commercial vehicle cab plays a crucial role in enhancing ride comfort by mitigating vibrations. However, conventional rubber suspension systems have relatively fixed stiffness and damping properties, rendering them inflexible to load variations and resulting in suboptimal ride comfort [...] Read more.
The suspension system of a commercial vehicle cab plays a crucial role in enhancing ride comfort by mitigating vibrations. However, conventional rubber suspension systems have relatively fixed stiffness and damping properties, rendering them inflexible to load variations and resulting in suboptimal ride comfort under extreme road conditions. Shape memory alloys (SMAs) represent an innovative class of intelligent materials characterized by superelasticity, shape memory effects, and high damping properties. Recent advancements in materials science and engineering technology have focused on rubber-based SMA composite dampers due to their adjustable stiffness and damping through temperature or strain rate. This paper investigates how various structural parameters affect the stiffness and damping characteristics of sleeve-type rubber-based SMA composite vibration dampers. We developed a six-degree-of-freedom vibration differential equation and an Adams multi-body dynamics model for the rubber-based SMA suspension system in commercial vehicle cabins. We validated the model’s reliability through theoretical analysis and simulation comparisons. To achieve a 45% increase in stiffness and a 64.5% increase in damping, we optimized the suspension system’s z-axis stiffness and damping parameters under different operating conditions. This optimization aimed to minimize the z-axis vibration acceleration at the driver’s seat. We employed response surface methodology to design the composite shock absorber structure and then conducted a comparative analysis of the vibration reduction performance of the optimized front and rear suspension systems. This study provides significant theoretical foundations and practical guidelines for enhancing the performance of commercial vehicle cab suspension systems. Full article
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22 pages, 11319 KiB  
Article
Improved YOLOv7 Electric Work Safety Belt Hook Suspension State Recognition Algorithm Based on Decoupled Head
by Xiaona Xie, Zhengwei Chang, Zhongxiao Lan, Mingju Chen and Xingyue Zhang
Electronics 2024, 13(20), 4017; https://doi.org/10.3390/electronics13204017 - 12 Oct 2024
Cited by 1 | Viewed by 1266
Abstract
Safety is the eternal theme of power systems. In view of problems such as time-consuming and poor real-time performance in the correct use of seat belt hooks by manual supervision operators in the process of power operation, this paper proposes an improved YOLOv7 [...] Read more.
Safety is the eternal theme of power systems. In view of problems such as time-consuming and poor real-time performance in the correct use of seat belt hooks by manual supervision operators in the process of power operation, this paper proposes an improved YOLOv7 seat belt hook suspension state recognition algorithm. Firstly, the feature extraction part of the YOLOv7 backbone network is improved, and the M-Spatial Pyramid Pooling Concurrent Spatial Pyramid Convolution (M-SPPCSPC) feature extraction module is constructed to replace the Spatial Pyramid Pooling Concurrent Spatial Pyramid Convolution (SPPCSPC) module of the backbone network, which reduces the amount of computation and improves the detection speed of the backbone network while keeping the sensory field of the backbone network unchanged. Second, a decoupled head, which realizes the confidence and regression frames separately, is introduced to alleviate the negative impact of the conflict between the classification and regression tasks, consequently improving the network detection accuracy and accelerating the network convergence. Ultimately, a dynamic non-monotonic focusing mechanism is introduced in the output layer, and the Wise Intersection over Union (WioU) loss function is used to reduce the competitiveness of high-quality anchor frames while reducing the harmful gradient generated by low-quality anchor frames, which ultimately improves the overall performance of the detection network. The experimental results show that the mean Average Precision (mAP@0.5) value of the improved network reaches 81.2%, which is 7.4% higher than that of the original YOLOv7, therefore achieving better detection results for multiple-state recognition of hooks. Full article
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