Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (78)

Search Parameters:
Keywords = reciprocating pump

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
17 pages, 8208 KB  
Article
Transient Coupled Dynamics Analysis of a High-Pressure Plunger Pump with Electrical–Mechanical–Hydraulic Interaction
by Yanbo Wang, Tao Shen, Yongming Xu and Ziyi Xu
Machines 2026, 14(5), 540; https://doi.org/10.3390/machines14050540 (registering DOI) - 12 May 2026
Viewed by 145
Abstract
Plunger pumps are widely used in high-pressure and high-flow applications and exhibit strong adaptability to different fluid media. In addition to the interaction between the valve and the fluid, a potential coupling effect may exist between the flow characteristics of the pump and [...] Read more.
Plunger pumps are widely used in high-pressure and high-flow applications and exhibit strong adaptability to different fluid media. In addition to the interaction between the valve and the fluid, a potential coupling effect may exist between the flow characteristics of the pump and the electromagnetic characteristics of the motor. To investigate the electromagnetic–mechanical–hydraulic coupling effect in a motor–pump system, a transient coupled dynamics model integrating electromagnetic fields (EMF), multi-body dynamics (MBD), and computational fluid dynamics (CFD) is developed. The motion of the valve is incorporated into the model through dynamic mesh and user-defined function (UDF) techniques. The different physical models are coupled through torque, speed, force, and displacement. Based on the proposed model, the coupling characteristics of the system are analyzed. The results show that pulsating components associated with the reciprocating frequency appear in both the rotational speed and torque of the motor, resulting in fluctuations of approximately 2.11% in speed and 29.57% in torque. These pulsations are also reflected in the stator current spectrum. In addition, the valve motion at different crank angles and the flow patterns in the pump chamber are analyzed. The electromagnetic characteristics of the motor have a limited influence on the internal flow behavior of the pump. Full article
(This article belongs to the Section Electromechanical Energy Conversion Systems)
Show Figures

Figure 1

25 pages, 29574 KB  
Article
Improving Tribological Performance of Water-Lubricated Radial Plunger Pairs with Graphene-Modified Epoxy Coatings
by Zhiming Zhang, Xi Zhang, Menglu Zhang, Jian Zuo and Yifei Zhu
Lubricants 2026, 14(5), 181; https://doi.org/10.3390/lubricants14050181 - 22 Apr 2026
Viewed by 372
Abstract
The water-lubricated piston–cylinder pair is a critical tribological component in hydraulic systems, yet its performance under boundary lubrication is often limited by high friction and severe wear. Conventional epoxy coatings provide only modest improvements. In this study, graphene-modified epoxy composite coatings were developed [...] Read more.
The water-lubricated piston–cylinder pair is a critical tribological component in hydraulic systems, yet its performance under boundary lubrication is often limited by high friction and severe wear. Conventional epoxy coatings provide only modest improvements. In this study, graphene-modified epoxy composite coatings were developed and applied to piston substrates, then characterized via scanning electron microscopy, white light interferometry, and nanoindentation. Tribological performance was evaluated using a reciprocating tribometer under simulated pump conditions of 16 MPa and 1500 r/min. Compared to the pure epoxy coating, the graphene-modified coating reduced the friction coefficient by 33.9% and the wear rate by 77.2%, while the graphene oxide-modified coating reduced them by 16.1% and 64.5%, respectively. These results demonstrate that graphene-modified epoxy composite coatings offer an effective surface engineering solution for enhancing the durability and efficiency of water-lubricated systems, with promising potential for water hydraulic applications. Full article
Show Figures

Figure 1

11 pages, 2913 KB  
Article
Tube-Shaped Solid–Liquid Beam-Pumping Energy Harvester Based on Self-Assembled Materials
by Shuyao Li, Zujian Gong, Mei Liu, Jingrui Wang, Minghui Li and Wanying Xiao
Energies 2026, 19(7), 1694; https://doi.org/10.3390/en19071694 - 30 Mar 2026
Viewed by 395
Abstract
Amidst the high global reliance on petroleum, this study addresses energy inefficiency in beam-pumping units used for oil extraction. We developed a tubular solid–liquid triboelectric nanogenerator (TENG) based on fluorinated polydimethylsiloxane (PDMS) films. Self-assembled surface modification with fluorosilane molecular chains enhanced charge transfer, [...] Read more.
Amidst the high global reliance on petroleum, this study addresses energy inefficiency in beam-pumping units used for oil extraction. We developed a tubular solid–liquid triboelectric nanogenerator (TENG) based on fluorinated polydimethylsiloxane (PDMS) films. Self-assembled surface modification with fluorosilane molecular chains enhanced charge transfer, achieving a 2.7-fold increase with 13F-PDMS. The enclosed tubular design utilizes periodic liquid-electrode contact to generate a volumetric effect. Experiments investigated the influence of liquid composition and device configuration on performance. Using a 1.69 mol/L FeCl3 solution with four series-connected units, the TENG reached 29 V and 263 nA, powering 150 LEDs. This demonstrates its potential for harvesting reciprocating mechanical energy from pumping units to reduce operational energy consumption. Full article
(This article belongs to the Section B2: Clean Energy)
Show Figures

Figure 1

13 pages, 2648 KB  
Article
Tunable Electromagnetically and Optomechanically Induced Transparency in a Spinning Optomechanical System
by Haoliang Hu, Jinting Li, Xiaofei Li, Han Wang, Haoan Zhang, Yue Yang, Shanshan Chen and Shuhang You
Entropy 2026, 28(3), 324; https://doi.org/10.3390/e28030324 - 13 Mar 2026
Viewed by 349
Abstract
We investigate the optical response properties of an atom-assisted spinning optomechanical system, in which a spinning optical resonator is coupled simultaneously to a two-level atomic ensemble and a mechanical resonator driven by a weak pump field. Remarkably, we demonstrate that by simply reversing [...] Read more.
We investigate the optical response properties of an atom-assisted spinning optomechanical system, in which a spinning optical resonator is coupled simultaneously to a two-level atomic ensemble and a mechanical resonator driven by a weak pump field. Remarkably, we demonstrate that by simply reversing the rotation direction, the system can be switched between a low-absorption electromagnetic and optomechanically induced transparency state and a high-absorption state, constituting a form of non-reciprocal optical control at the quantum level. Furthermore, by tuning the phase difference between the mechanical pump and the probe field, direction-dependent switching between absorption and gain is achieved. These non-reciprocal effects originate from the Sagnac-induced frequency shift in the optical mode, which leads to distinct optomechanical and atom–cavity couplings for opposite spinning directions. We also show that the absorption spectrum can be modulated by the angular velocity and the atomic number. Our results indicate that the optical properties of the hybrid system can be manipulated via the angular velocity, phase difference, and atom number, with potential applications in chiral photonic communications. Full article
(This article belongs to the Special Issue Quantum Dynamics in Hybrid Systems)
Show Figures

Figure 1

24 pages, 3912 KB  
Article
Remaining Useful Life Prediction of Fracturing Truck Valve Bodies Based on the CB2-RUL Algorithm
by Xinyue Chen, Jishun Ren, Yang Wang, Jiquan He, Xuyou Guo and Gantailai Ye
Computation 2026, 14(2), 55; https://doi.org/10.3390/computation14020055 - 23 Feb 2026
Viewed by 470
Abstract
The triplex reciprocating drilling pump is a critical piece of equipment in drilling platforms, and the operational condition of its core component—the valve body—directly affects the pump’s performance and the stability of the entire system. Therefore, accurate prediction of the valve body’s Remaining [...] Read more.
The triplex reciprocating drilling pump is a critical piece of equipment in drilling platforms, and the operational condition of its core component—the valve body—directly affects the pump’s performance and the stability of the entire system. Therefore, accurate prediction of the valve body’s Remaining Useful Life (RUL) is of great significance for ensuring the safe operation of drilling pumps and enabling predictive maintenance. However, achieving this goal involves two major challenges: (1) The complex degradation process of the valve body, which involves strong impact loads, nonlinear wear, and coupling effects between fluid and mechanical systems, makes it difficult to establish a stable degradation model and achieve accurate RUL prediction. (2) There is a lack of publicly available real-world datasets for research purposes. To address these challenges, we propose CEEMDAN-BWO-optimized Bidirectional LSTM for Remaining Useful Life prediction (CB2-RUL). The method first applies Complete Ensemble Empirical Mode Decomposition with Adaptive Noise (CEEMDAN) to the raw vibration signals for decomposition and denoising, thereby improving signal stationarity and enhancing feature representation. Next, the Black Widow Optimization (BWO) algorithm is employed to automatically tune key hyperparameters of a Bidirectional Long Short-Term Memory (BiLSTM) network. Finally, the optimized BiLSTM captures the temporal evolution patterns of valve-body degradation and produces high-accuracy RUL estimates. Finally, to verify the effectiveness of the proposed approach, we constructed a real-world dataset named VB-Lifecycle, which comprises ten valve bodies from different positions within the equipment and spans the complete lifecycle from pristine condition to failure. Extensive experiments conducted on the VB-Lifecycle dataset demonstrate that the proposed method provides accurate RUL prediction for valve bodies. Full article
Show Figures

Figure 1

14 pages, 3979 KB  
Article
Spatial-Multiplexed Four-Channel Optical Amplification via Multiple Four-Wave Mixing in a Double-Λ Atomic System
by Xin Li, Dan Song, Yu-Xia Fan, Rong Miao, Dan Wang, Bao-Dong Yang, Hai-Tao Zhou and Jun-Xiang Zhang
Nanomaterials 2026, 16(3), 184; https://doi.org/10.3390/nano16030184 - 29 Jan 2026
Cited by 1 | Viewed by 666
Abstract
Optical amplification and spatial multiplexing technologies have important applications in quantum communication, quantum networks, and optical information processing. In this paper, based on the non-reciprocal amplification of a pair of co-propagating conjugate four-wave mixing (FWM) signals induced by a one-way pump field in [...] Read more.
Optical amplification and spatial multiplexing technologies have important applications in quantum communication, quantum networks, and optical information processing. In this paper, based on the non-reciprocal amplification of a pair of co-propagating conjugate four-wave mixing (FWM) signals induced by a one-way pump field in a double-Λ-type hot atomic system, we demonstrate spatially multiplexed multiple FWM processes by introducing a counter-propagating collinear pump field. This configuration enables simultaneous amplification of bidirectional four-channel FWM signals. Furthermore, when the injected signal and pump beams are modulated to Laguerre–Gaussian beams carrying different optical orbital angular momentum (OAM), the OAM of the pump beam is transferred to each amplified field. Through the tilted lens method, we experimentally demonstrate that the OAM of the amplified signal light remains identical to that of the original injected signal light. In contrast, the OAM of the other three newly generated FWM fields is governed by the angular momentum conservation law of their respective FWM processes, which enables the precise manipulation of the OAM for the other generated amplified fields. Theoretical analysis of the dynamical transport equation for the density operator in light–matter interaction processes fully corroborates the experimental results. These findings establish a robust framework for developing OAM-compatible optical non-reciprocal devices based on complex structured light. Full article
(This article belongs to the Special Issue Optical Properties of Nanomaterials: Linear and Nonlinear Behavior)
Show Figures

Graphical abstract

13 pages, 1263 KB  
Article
Structural Optimization and Numerical Simulation Research of Anti-Air Lock Variable-Diameter Oil Pump
by Xiangyang Zhang, Shuangshuang Ren, Fei Shen, Zhanbao Fu, Deli Jia, Qinghai Yang and Ruojun Wang
Energies 2026, 19(2), 341; https://doi.org/10.3390/en19020341 - 10 Jan 2026
Viewed by 301
Abstract
Under the condition of gas–liquid two-phase flow, traditional sucker rod pumps are prone to gas locking due to the high compressibility of gas, and their volumetric efficiency is usually less than 30%, which seriously restricts the exploitation benefits of oil wells. To solve [...] Read more.
Under the condition of gas–liquid two-phase flow, traditional sucker rod pumps are prone to gas locking due to the high compressibility of gas, and their volumetric efficiency is usually less than 30%, which seriously restricts the exploitation benefits of oil wells. To solve this difficult problem, this study proposes a variable-diameter tube pump structure that adopts an optimized cone angle of the pump cylinder. The results of computational fluid dynamics simulations using dynamic mesh modeling indicate that the stepped change in the pump barrel diameter can enhance the gas–liquid separation effect caused by vortices, while the flow-guiding grooves on the valve seat can reduce the response delay. Comparative calculations and analyses show that compared with the traditional design, its head increases to 13.89 m, and the hydraulic power rises to 1431.01 W, respectively, representing an increase of 17%. This is attributed to the reduction in the gas retention time during piston reciprocation and the stability of the flow field. This structural innovation effectively alleviates the gas lock problem and provides a feasible approach for improving energy efficiency in oil wells prone to vaporization, which is of great significance in oilfield development operations. Full article
(This article belongs to the Section H1: Petroleum Engineering)
Show Figures

Figure 1

27 pages, 3424 KB  
Article
Reciprocating Pump Fault Diagnosis Using Enhanced Deep Learning Model with Hybrid Attention Mechanism and Dynamic Temporal Convolutional Networks
by Liming Zhang, Yanlong Xu, Tian Tan, Ling Chen and Xiangyu Guo
Processes 2025, 13(12), 3786; https://doi.org/10.3390/pr13123786 - 24 Nov 2025
Viewed by 757
Abstract
Fault diagnosis is critical for ensuring the reliability of reciprocating pumps in industrial settings. However, challenges such as strong noise interference and unbalanced conditions of existing methods persist. To address these issues, this paper proposes a novel fusion framework integrating a multiple-branch residual [...] Read more.
Fault diagnosis is critical for ensuring the reliability of reciprocating pumps in industrial settings. However, challenges such as strong noise interference and unbalanced conditions of existing methods persist. To address these issues, this paper proposes a novel fusion framework integrating a multiple-branch residual module and a hybrid attention module for reciprocating pump fault diagnosis. The framework introduces a multiple-branch residual module with parallel depth-wise separable convolution, dilated convolution, and direct mapping paths to capture complementary features across different scales. A hybrid attention module is designed to achieve adaptive fusion of channel and spatial attention information while reducing computational overhead through learnable gate mechanisms. Experimental validation on the reciprocating pump dataset demonstrates that the proposed framework outperforms existing methods, achieving an average diagnostic accuracy exceeding 98% even in low signal-to-noise ratio (SNR = −3 dB) environments. This research provides a new perspective for mechanical fault diagnosis, offering significant advantages in diagnostic accuracy, robustness, and industrial applicability. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
Show Figures

Figure 1

16 pages, 5273 KB  
Article
A Streamlined Polynomial Regression-Based Modeling of Speed-Driven Hermetic-Reciprocating Compressors
by Jay Wang and Wei Lu
Appl. Sci. 2025, 15(22), 12016; https://doi.org/10.3390/app152212016 - 12 Nov 2025
Cited by 1 | Viewed by 712
Abstract
This study presents a streamlined and accurate approach for modeling the performance of hermetic reciprocating compressors under variable-speed conditions. Traditional compressor models often neglect the influence of motor frequency, leading to considerable deviations at low-speed operation. To address these limitations, a frequency-dependent numerical [...] Read more.
This study presents a streamlined and accurate approach for modeling the performance of hermetic reciprocating compressors under variable-speed conditions. Traditional compressor models often neglect the influence of motor frequency, leading to considerable deviations at low-speed operation. To address these limitations, a frequency-dependent numerical framework was developed using one-dimensional (1-D) and two-dimensional (2-D) polynomial regressions to represent volumetric efficiency (ηv) and isentropic efficiency (ηisentr) as functions of compression ratio (r) and motor speed frequency (f). The proposed model integrates manufacturer data and thermodynamic property databases to predict compressor behavior across a wide range of operating conditions. Validation using the Bitzer 4HTE-20K CO2 compressor demonstrated strong agreement with experimental data, maintaining prediction errors within ±10% for both power input and discharge temperature. Moreover, the model enhanced accuracy by up to 19.4% in the low-frequency range below 40 Hz, where conventional models typically fail. The proposed method provides a practical and computationally efficient tool for accurately simulating the performance of hermetic reciprocating compressors that support improved design, optimization, and control of refrigeration and heat pump systems. Full article
(This article belongs to the Section Mechanical Engineering)
Show Figures

Figure 1

27 pages, 4920 KB  
Article
An Integrated Tubing String for Synergistic Acidizing-Flowback: Simulation and Optimization Targeting Offshore Dongying Formation
by Liangliang Wang, Minghua Shi, Yi Chen, Tengfei Wang and Jiexiang Wang
Processes 2025, 13(11), 3582; https://doi.org/10.3390/pr13113582 - 6 Nov 2025
Viewed by 728
Abstract
The oil layers in the Dongying Formation offshore oilfield are severely contaminated. The near-wellbore reservoir pore throats are blocked, which seriously affects the development effect. It has become urgent to implement acidizing stimulation measures. However, the target reservoir is deeply buried, has high [...] Read more.
The oil layers in the Dongying Formation offshore oilfield are severely contaminated. The near-wellbore reservoir pore throats are blocked, which seriously affects the development effect. It has become urgent to implement acidizing stimulation measures. However, the target reservoir is deeply buried, has high reservoir pressure, and is highly sensitive. These factors result in high pressure during acidizing operations, a long single-trip time for raising and lowering the tubing string, and high costs. Moreover, acid that is not promptly returned to the surface after acidizing can cause secondary pollution to the reservoir. This work proposes an integrated tubing string to perform reverse displacement and reverse squeeze. With this, acid can be injected into the formation through the annulus between the casing and tubing. The residual acid and its post-acidizing derivative residues are rapidly lifted to the surface by the reciprocating suction action of the return pump. Based on this, the structure and specifications of the acidizing-flowback tubing string are designed through the flow rate analysis method. The tubing string is mainly affected by mechanical effects, including buoyancy, piston effect, flow viscosity effect, helical bending effect, temperature difference effect, and expansion effect. The maximum deformations are 1.4 m, 1.9 m, 0.18 m, 2.7 m, 1.8 m, and 2.5 m, respectively. The total deformation is less than 3 m. Simulation results from three groups of oil wells at different depths indicate that the axial force of the tubing string ranges from 400 to 600 kN. The stress ranges from 260 to 350 MPa, deformation is 1.1–2.4 mm, and the safety factor exceeds 3.0. This can effectively ensure the safety of on-site operations. Based on the actual field conditions, the acidizing-flowback tubing string is evaluated. This verifies the effectiveness of the acidizing-flowback tubing string. This research provides an economical and efficient operation process for acidizing operations in the Dongying Formation offshore oilfield. It achieves the goal of removing reservoir contamination and provides guidance for the unblocking and stimulation of low-permeability and sensitive reservoirs in the middle and deep layers of offshore oilfields. Full article
Show Figures

Figure 1

21 pages, 35473 KB  
Article
Study on Shutdown Process of Agricultural Irrigation Pump Device
by Weiwei Cao, Weigang Lu, Lei Xu, Hongfei Duan and Bo Zhu
Agriculture 2025, 15(21), 2241; https://doi.org/10.3390/agriculture15212241 - 28 Oct 2025
Viewed by 726
Abstract
To improve shutdown safety for agricultural irrigation pumping stations, this study investigates the synchronous and asynchronous shutdown processes of a pump device using numerical simulations validated by model tests. The results show that during the synchronous shutdown process, vortices appear on the inside [...] Read more.
To improve shutdown safety for agricultural irrigation pumping stations, this study investigates the synchronous and asynchronous shutdown processes of a pump device using numerical simulations validated by model tests. The results show that during the synchronous shutdown process, vortices appear on the inside of gate as its opening decreases, and their ranges expand accordingly. When the gate is 90% closed, negative pressure zones emerge in the outlet passage. As the gate continues to close, the strength and range of negative pressure zones keep expanding, and air is drawn into the outlet passage. After the gate is fully closed, the water flow starts reciprocating motion with strength attenuation due to inertia and water pressure. Compared with the synchronous shutdown method, the asynchronous shutdown-F1 to F4 achieved significant reductions results: the maximum reverse rotation rate decreased by 17.74%, 39.59%, 59.18%, and 83.35%, respectively, while the maximum reverse volumetric flow rate decreased by 17.32%, 38.45%, 59.20%, and 79.19%, respectively. Furthermore, in asynchronous shutdown-F4, no negative pressure occurs in the outlet passage, even if the gate closes suddenly. Therefore, the asynchronous shutdown method is a safer alternative for irrigation pumping stations. This study proposes more appropriate shutdown methods for pumping stations, which has significant practical value. Full article
(This article belongs to the Section Agricultural Technology)
Show Figures

Figure 1

14 pages, 1248 KB  
Review
The Role of Inflammation in the Pathophysiology of Heart Failure
by Marwan Amara, Ohad Stoler and Edo Y. Birati
Cells 2025, 14(14), 1117; https://doi.org/10.3390/cells14141117 - 21 Jul 2025
Cited by 19 | Viewed by 5896
Abstract
Heart failure (HF), a prevalent global health issue characterized by the heart’s impaired ability to pump or fill blood, affects millions worldwide and continues to pose significant challenges despite advancements in treatment. This review delves into the critical and increasingly recognized role of [...] Read more.
Heart failure (HF), a prevalent global health issue characterized by the heart’s impaired ability to pump or fill blood, affects millions worldwide and continues to pose significant challenges despite advancements in treatment. This review delves into the critical and increasingly recognized role of inflammation in the development and progression of this complex syndrome. While the incidence of HF has seen a decline in some regions due to improved cardiac care, its overall prevalence is rising, particularly among younger adults and those with heart failure with a preserved ejection fraction (HFpEF). Given the persistently high rates of hospitalization and mortality associated with HF, understanding the underlying mechanisms, including the contribution of inflammation, is crucial for identifying novel therapeutic strategies. Inflammation in heart failure is a multifaceted process involving the activation of the immune system, both innate and adaptive, and encompasses various mechanisms such as the release of pro-inflammatory mediators, endothelial dysfunction, and neurohormonal activation. Myocardial damage triggers the innate immune response, while humoral immunity and chronic systemic inflammation, often linked to cardiovascular risk factors and autoimmune diseases, also play significant roles. Notably, heart failure and inflammation have a reciprocal relationship, with HF itself contributing to inflammatory processes within the cardiac tissue and systemically. Understanding these intricate pathways, including the involvement of specific immune cells and molecular mediators, is essential for comprehending the pathogenesis of heart failure and exploring potential therapeutic interventions. The review further examines various inflammatory biomarkers that have been implicated in heart failure, such as cytokines (including TNF-α and IL-1) and C-reactive protein (CRP). While these markers often correlate with the severity and prognosis of HF, clinical trials targeting specific inflammatory mediators have largely yielded disappointing results, highlighting the complexity of the inflammatory response in this context. The exploration of these biomarkers and the challenges encountered in translating anti-inflammatory strategies into effective treatments underscore the need for continued research to unravel the precise role of inflammation across different HF subtypes and to develop more targeted and effective anti-inflammatory therapies. Full article
(This article belongs to the Special Issue Inflammation in Target Organs)
Show Figures

Figure 1

23 pages, 3973 KB  
Article
Research on the Maximum Regenerative Energy Commutation Control Strategy of a Dual-Mode Synergistic Energy Recovery Pump-Controlled Grinder
by Bo Yu, Gexin Chen, Keyi Liu, Guishan Yan, Yaou Zhang and Yinping Liu
Energies 2025, 18(10), 2622; https://doi.org/10.3390/en18102622 - 19 May 2025
Viewed by 1061
Abstract
Large-inertia pump-controlled grinding machines experience significant energy loss and potential hydraulic shock during frequent high-speed table reciprocation. Traditional control methods often neglect to address efficient energy recovery during the dynamic commutation phase. This study proposes and investigates a dual-mode synergistic energy recovery system [...] Read more.
Large-inertia pump-controlled grinding machines experience significant energy loss and potential hydraulic shock during frequent high-speed table reciprocation. Traditional control methods often neglect to address efficient energy recovery during the dynamic commutation phase. This study proposes and investigates a dual-mode synergistic energy recovery system that combines motor regeneration and accumulator storage for pump-controlled grinders. The primary focus of this study is on developing a maximum regenerative energy commutation control strategy. A mathematical model of the system was established, and extensive simulations were performed to analyze the energy recovery process under varying load mass, initial velocity, and leakage coefficient conditions. Machine learning models were compared for predicting the peak time of total recovered energy, with a neural network (NN) demonstrating superior accuracy (R2 ≈ 0.99997). An adaptive commutation strategy was designed, utilizing the NN prediction corrected by a confidence score based on historical and test data ranges, to determine the optimal moment for initiating reverse motion. The strategy was validated using Simulink–Amesim co-simulation and experiments conducted on a 10-ton test bench. The results show that the proposed strategy effectively maximizes energy capture; experiments indicate a 14.3% increase in energy recovery efficiency and a 25% reduction in commutation time compared to a fixed timing approach. The proposed commutation strategy also leads to faster settling to steady-state velocity and smoother operation, while the accumulator demonstrably reduces pressure peaks. This research provides a robust method for enhancing energy efficiency and productivity in pump-controlled grinding applications by improving regenerative braking control through a predictive commutation strategy. Full article
Show Figures

Figure 1

16 pages, 4956 KB  
Article
Dynamic Characterization and Parametric Optimization of Secondary Cushioned Pump Valves in Drilling Systems: A 3D Transient Fluid–Structure Interaction Study
by Yi Wu and Yongjun Hou
Appl. Sci. 2025, 15(10), 5431; https://doi.org/10.3390/app15105431 - 13 May 2025
Cited by 2 | Viewed by 1319
Abstract
The dynamic response of pump valve motion directly influences the volumetric efficiency of drilling pumps and serves as a critical factor in performance enhancement. This study presents a coupled fluid–structure interaction (FSI) analysis of a novel secondary cushioned pump valve for drilling systems. [...] Read more.
The dynamic response of pump valve motion directly influences the volumetric efficiency of drilling pumps and serves as a critical factor in performance enhancement. This study presents a coupled fluid–structure interaction (FSI) analysis of a novel secondary cushioned pump valve for drilling systems. A validated 3D transient numerical model, integrating piston–valve kinematic coupling and clearance threshold modeling, was developed to resolve the dynamic interactions between reciprocating mechanisms and turbulent flow fields. The methodology addresses critical limitations in conventional valve closure simulations by incorporating a geometrically adaptive mesh refinement strategy while maintaining computational stability. Transient velocity profiles confirm complete sealing integrity with near-zero leakage (<0.01 m/s), while a 39.3 MPa inter-pipeline pressure differential induces 16% higher jet velocities in suction valves compared to discharge counterparts. The secondary cushioned valve design reduces closure hysteresis by 22%, enhancing volumetric efficiency under rated conditions. Parametric studies reveal structural dominance, with increases in cylindrical spring stiffness lowering discharge valve lift by 7.2% and velocity amplitude by 2.74%, while wave spring optimization (24% stiffness enhancement) eliminates pressure decay and reduces perturbations by 90%. Operational sensitivity analysis demonstrates stroke frequency as a critical failure determinant: elevating speed from 90 to 120 rpm amplifies suction valve peak velocity by 59.87% and initial closing shock by 129.07%. Transient flow simulations validate configuration-dependent performance, showing 6.3 ± 0.1% flow rate deviations from theoretical predictions (Qt_max = 40.0316 kg/s) due to kinematic hysteresis. This study establishes spring parameter modulation as a key strategy for balancing flow stability and mitigating cushioning-induced oscillations. These findings provide actionable insights for optimizing high-pressure pump systems through hysteresis control and parametric adaptation. Full article
Show Figures

Figure 1

14 pages, 5265 KB  
Article
Research on Output Performance of Linear Motor Reciprocating Pump Based on Mechanical-Hydraulic-Load Coupling Model
by Jinbo Xiang, Zhiqiang Wang, Lihong Li, Ziwei Qi and Xiaopeng Yue
Machines 2025, 13(5), 381; https://doi.org/10.3390/machines13050381 - 30 Apr 2025
Cited by 2 | Viewed by 1424
Abstract
To study the output performance of the multi-unit linear motor reciprocating pump group, a mechanical-hydraulic-load coupling model was established based on the electromagnetic output model of the linear oscillating motor and the load model of the hydraulic pump system. The dynamic characteristics of [...] Read more.
To study the output performance of the multi-unit linear motor reciprocating pump group, a mechanical-hydraulic-load coupling model was established based on the electromagnetic output model of the linear oscillating motor and the load model of the hydraulic pump system. The dynamic characteristics of the multi-unit linear motor reciprocating pump and the output performance under different input signal parameters were studied using the AMEsim-Simulink co-simulation method, and the validity of the simulation model was verified by the prototype output performance experiment. The analysis result indicates that the parameters of the input signal have a greater impact on the performance of the linear motor reciprocating pump. And the sine wave signal is more suitable as the control signal of the linear motor reciprocating pump, while the staggered parallel mode can greatly reduce the flow output pulsation rate of the even number pump group. Full article
(This article belongs to the Section Electrical Machines and Drives)
Show Figures

Figure 1

Back to TopTop