Search Results (3,911)

In-flight icing presents a critical safety hazard for unmanned aerial vehicles (UAVs), resulting in ice accumulation on propeller surfaces that compromise UAV aerodynamic performance and operational integrity. While hybrid anti-/de-icing systems (i.e., combining active heating with passive superhydrophobic coatings) have been developed recently to efficiently address this challenge, conventional active heating sub-systems utilized in the hybrid anti-/de-icing systems face significant limitations when applied to curved geometries of UAV propeller blades. This necessitates the development of innovative self-heating superhydrophobic coatings that can conform perfectly to complex surface topographies. Carbon-based electrothermal coatings, particularly those incorporating graphite and carbon nanotubes, represent a promising approach for ice mitigation applications. This study presents a comprehensive experimental investigation into the development and optimization of a novel self-heating carbon nanotube (CNT)-based superhydrophobic coating specifically designed for UAV icing mitigation. The coating’s anti-/de-icing efficacy was evaluated through a comprehensive experimental campaign conducted on a rotating UAV propeller under typical glaze icing conditions within an advanced icing research tunnel facility. The durability of the coating was also examined in a rain erosion test rig under the continuous high-speed impingement of water droplets. Experimental results demonstrate the successful application of the proposed sprayable self-heating superhydrophobic coating in UAV icing mitigation, providing valuable insights into the viability of CNT-based electrothermal coatings for practical UAV icing protection. This work contributes to the advancement of icing protection technologies for un-manned aerial systems operating in adverse weather conditions. Full article

Ceramic carbide coatings function as protecting components when subjected to extreme mechanical and/or high-temperature conditions. In this regard, the literature emphasizes that the compositionally complex design concept can be employed to improve the ceramic coating properties via compositional tuning, similarly to high-entropy alloys. At this moment, such studies are mainly based on the development of tribological coatings to obtain durable and low-friction surface barriers and to produce ablation-resistant barriers by forming stable oxide scales with self-healing mechanisms. Moreover, it can also be observed that the integration of computational design methods to predict and accelerate the discovery of optimized compositionally complex carbide ceramic coating systems is a viable possibility. Full article

Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO₂-reinforced electroless nickel-based ternary (Ni-W-P) alloy and composite coating on API X60 steel, a high-strength carbon steel pipe grade widely used in oil and gas pipelines, using an alkaline hypophosphite-reduced bath. The surface morphology, microstructure, elemental composition, structure, phase evolution, adhesion, and roughness of the coatings were analyzed using optical microscopy, FESEM, EDS, XRD, AFM, cross-cut tape test, and 3D profilometry. The tribological performance was evaluated via Vickers microhardness measurements and reciprocating wear tests conducted under dry conditions at a 5 N load. The TiO₂ nanoparticle-reinforced composite coating achieved a consistent thickness of approximately 24 µm and exhibited enhanced microhardness and reduced coefficient of friction (COF), although the addition of nanoparticles increased surface roughness (S_a). Annealing the electroless composites at 400 °C led to a significant improvement in their tribological properties, primarily owing to the grain growth, phase transformation, and Ni₃P crystallization. XRD analysis revealed phase evolution from an amorphous state to crystalline Ni₃P upon annealing. Both the alloy and composite coatings exhibited excellent adhesion performances. The combined effect of TiO₂ nanoparticles, tungsten, and Ni₃P crystallization greatly improved the wear resistance, with abrasive and adhesive wear identified as the dominant mechanisms, making these coatings well suited for high-wear applications. Full article

Erosive wear from suspended sediments significantly threatens the structural integrity and efficiency of composite tidal turbine blades. This study develops a novel framework for predicting erosion in FR4 glass fibre-reinforced polymers (GFRPs)—materials increasingly adopted for marine renewable energy components. While erosion models exist for metals, their applicability to heterogeneous composites with unique failure mechanisms remains unvalidated. We calibrated the Oka erosion model specifically for FR4 using a complementary experimental–computational approach. High-velocity slurry jet tests (12.5 m/s) were conducted at a 90° impact angle, and erosion was quantified using both gravimetric mass loss and surface profilometry. It revealed a distinctive W-shaped erosion profile with 3–6 mm of peak material removal from the impingement centre. Concurrently, CFD simulations employing Lagrangian particle tracking were used to extract local impact velocities and angles. These datasets were combined in a constrained nonlinear optimisation scheme (SLSQP) to determine material-specific Oka model coefficients. The calibrated coefficients were further validated on an independent 45° impingement case (same particle size and flow conditions), yielding 0.0143 g/h predicted versus 0.0124 g/h measured (15.5% error). This additional case confirms the accuracy and feasibility of the predictive model under input conditions different from those used for calibration. The calibrated model achieved strong agreement with measured erosion rates (R² = 0.844), successfully capturing the progressive matrix fragmentation and fibre debonding, the W-shaped erosion morphology, and highlighting key composite-specific damage mechanisms, such as fibre detachment and matrix fragmentation. By enabling the quantitative prediction of erosion severity and location, the calibrated model supports the optimisation of blade profiles, protective coatings, and maintenance intervals, ultimately contributing to the extended durability and performance of tidal turbine systems. This study presents a procedure and the output of calibration for the Oka erosion model, specifically for a composite material, providing a transferable methodology for erosion prediction in GFRPs subjected to abrasive marine flows. Full article

Aluminum powder has the advantages of high calorific value, high density and convenient source, and is a commonly used metal fuel in the explosives and propellants industry. Nanometer aluminum powder (nAl) has higher reactivity and higher reaction completeness than micron aluminum powder (μAl), which can improve the energy performance of mixed explosives and the burning rate of propellant. However, nAl has some disadvantages, such as easy oxidation and deterioration of the preparation process, which seriously affect its application efficiency. In order to improve these shortcomings, suitable surface coating treatment is needed. The effects of surface coating on the characteristics of nAl and on the energy and safety of explosives are summarized in this paper. The results show that surface coating of nAl can not only improve the compatibility between nAl and energetic materials, reduce the hygroscopicity of energetic composites, mitigate the easy oxidation of nAl, and protect the preparation process, but also improve the energy performance of explosives and the burning rate of propellant, increase the reaction characteristics of energetic mixtures, and reduce the mechanical sensitivity of those mixtures. In addition, the surface coating modification of nAl can obviously reduce the agglomeration of condensed-phase combustion products, thus reducing the loss of propulsion efficiency caused by agglomeration. This study is expected to provide reference for the surface coating of nAl and its application in explosives. Full article

We present a straightforward emulsion-induced interfacial anisotropic assembly method for in- situ synthesis of bowl-shaped, self-encapsulated mesoporous polydopamine (BMPDA) nanocontainers (M-M@P) loaded with 2-mercaptobenzimidazole (2-MBI). Results showed that the loading capacity of the bowl-shaped mesoporous polydopamine reaches 24 wt.%. The M-M@P exhibits a cumulative MBI release of 91.61% after immersion in a 3.5 wt.% NaCl solution at pH = 2 for 24 h, accompanied by a corrosion inhibition efficiency of 95.54%. Additionally, the acid-responsive M-M@P not only enables controlled release of MBI but also synergistically promotes the formation of a protective film on the carbon steel substrate via the chelation of PDA-Fe³⁺, thereby enhancing the self-healing performance of waterborne epoxy coatings. Full article

Ice accretion on critical transportation infrastructure presents serious operational risks and economic challenges, highlighting the need for sustainable anti-icing solutions. This study develops a strong PDMS-based composite coating on aluminum by incorporating carbon nanotubes (CNTs) and carbon powder, effectively merging passive superhydrophobicity with photothermal capabilities. We systematically assess how different ratios of CNTs to carbon powder (3:1, 1:1, 1:3) influence surface morphology, wettability, anti-icing performance, mechanical durability, and corrosion resistance. The morphological analysis shows the formation of hierarchical micro/nano-structures, with the optimal 1:3 ratio (designated as P13) resulting in dense, porous agglomerates of intertwined CNTs and carbon powder. P13 demonstrates high-performing superhydrophobicity, with a contact angle of 139.7° and a sliding angle of 9.4°, alongside a significantly extended freezing delay of 180 s at −20 °C. This performance is attributed to reduced water–surface interaction and inhibited ice nucleation. Mechanical abrasion tests indicate remarkable durability, as P13 retains a contact angle of 132.5° and consistent anti-icing properties after enduring 100 abrasion cycles. Electrochemical analysis reveals exceptional corrosion resistance, particularly for P13, which achieves a notable 99.66% corrosion inhibition efficiency by creating a highly tortuous diffusion barrier that protects against corrosive agents. This multifunctional coating effectively utilizes the photothermal properties of CNTs, the affordability of carbon powder, the low surface energy of PDMS, and the thermal conductivity of aluminum, presenting a robust and high-performance solution for anti-icing applications in challenging environments. Full article

In the last decades, small satellites such as CubeSats and PocketQubes have become popular platforms for scientific and applied missions in low Earth orbit (LEO). However, prolonged exposure to atomic oxygen, ultraviolet radiation, and thermal cycling in LEO leads to gradual degradation of onboard solar panels, reducing mission lifetime and performance. This study addresses the need to quantify and compare the degradation behavior of different solar cell technologies and protective coatings used in nanosatellites and pico-satellites. The aim is to evaluate the in-orbit performance of monocrystalline silicon (Si), gallium arsenide (GaAs), triple-junction (TJ) structures, and copper indium gallium selenide (CIGS) cells under varying orbital and satellite parameters. Telemetry data from recent small satellite missions launched after 2020, combined with numerical modeling in GNU Octave, were used to assess degradation trends. The models were validated using empirical mission data, and statistical goodness-of-fit metrics (RMSE, R²) were applied to evaluate linear and exponential degradation patterns. Results show that TJ cells exhibit the highest resistance to LEO-induced degradation, while Si-based panels experience more pronounced power loss, especially in orbits below 500 km. Furthermore, smaller satellites (<10 kg) display higher degradation rates due to lower thermal inertia and limited shielding. These findings provide practical guidance for the selection of solar cell technologies, anti-degradation coatings, and protective strategies for long-duration CubeSat missions in diverse LEO environments. Full article

This article deals with the issue of electromagnetic radiation, specifically methods of eliminating radiation using protective coatings. Protective coatings were created from commercially available fabricated but also recycled metal powders and commonly available interior paint. The aim of the experiments was to produce protective coatings with different qualitative and quantitative compositions and subsequently test their shielding effects. For the preparation of the coatings, mixtures in the form of commercially produced powder with a particle size of <10 μm were used, namely aluminum oxide (Al₂O₃), manganese dioxide (MnO₂), and graphite (C). Recycled powders are powdered iron (Fe) and zinc oxide (ZnO) with a particle size of <50 μm. The powders were mixed in various ratios and compounds into a commercially available white interior paint. Measurements were performed in the frequency range of 0.9–9 GHz with a step of 0.1 GHz, evaluating the shielding effectiveness, absorption, and reflection. The best shielding values were achieved for samples containing 100 g of carbon powder, 100 g of iron powder, and 100 g of manganese dioxide, ranging from 0.38 to 6.2 dB in the full measured frequency range. Full article

The imperative for high-performance protective materials has catalyzed the rapid evolution of polyurea (PUA) coatings, widely recognized for their mechanical robustness, chemical resistance, and rapid-curing properties. However, their inherent flammability and harmful combustion byproducts pose significant challenges for safe use in applications where fire safety is a critical concern. In response, significant efforts focus on improving the fire resistance of PUA materials through chemical modifications and the use of functional additives. The review highlights progress in developing flame-retardant approaches for PUA coatings, placing particular emphasis on the underlying combustion mechanisms and the combined action of condensed-phase, gas-phase, and interrupted heat feedback pathways. Particular emphasis is placed on phosphorus-based, intumescent, and nano-enabled flame retardants, as well as hybrid systems incorporating two-dimensional nanomaterials and metal–organic frameworks, with a focus on exploring their synergistic effects in enhancing thermal stability, reducing smoke production, and maintaining mechanical integrity. By evaluating current strategies and recent progress, this work identifies key challenges and outlines future directions for the development of high-performance and fire-safe PUA coatings. These insights aim to guide the design of next-generation protective materials that meet the growing demand for safety and sustainability in advanced engineering applications. Full article

To ensure the mechanical performance of gas turbine hollow blades under high-temperature conditions, the application of aluminide high-temperature protective coatings on the inner gas flow channel surfaces of hollow blades via chemical vapor deposition (CVD) has become a critical measure for enhancing blade safety. This study employs computational fluid dynamics (CFD) to investigate the flow field within CVD reactors and the influences of deposition processes on the chemical reaction rates at sample surfaces, thereby guiding the optimization of CVD reactor design and deposition parameters. Three distinct CVD reactor configurations are examined to analyze the flow characteristics of precursor gases and the internal flow field distributions. The results demonstrate that Model A, featuring a bottom-positioned outlet and an extended inlet, exhibits a larger stable deposition zone with more uniform flow velocities near the sample surface, thereby indicating the formation of higher-quality aluminide coatings. Based on Model A, CFD simulations are conducted to evaluate the effects of process parameters, including inflow velocity, pressure, and temperature, on aluminide coating deposition. The results show that the surface chemical reaction rate increases with inflow velocity (0.0065–6.5 m/s), but the relative change rate (ratio of reaction rate to flow rate) shows a declining trend. Temperature variations (653–1453 K) induce a trapezoidal-shaped trend in deposition rates: an initial increase (653–1053 K), followed by stabilization (1053–1303 K), and a subsequent decline (>1303 K). The underlying mechanisms for this trend are discussed. Pressure variations (0.5–2 atm) reveal that both excessively low and high pressures reduce surface reaction rates, with optimal performance observed near 1 atm. This study provides a methodology and insights for optimizing CVD reactor designs and process parameters to enhance aluminide coating quality on turbine blades. Full article

Metal nitride coatings have been considered as a promising approach to improve the performance of metal bipolar plates for proton exchange membrane fuel cells (PEMFCs). In this study, NbN_x coatings with three different ratios of N₂/Ar (1:2, 1:1 and 3:1) were prepared on TC4 alloy substrates using the double glow plasma alloying technology. The NbN_x coatings are homogeneous and dense, and the phase of the coating transforms from hexagonal β-Nb₂N to δ′-NbN phase as the nitrogen content increases. All coatings demonstrate high protective efficiency, with the coating (N₂/Ar ratio of 3:1) displaying the lowest current density of 8.92 × 10⁻⁶ A/cm² at a working voltage of 0.6 V. The EIS results also show that this coating has the best corrosion resistance. Notably, it also presents the lowest interfacial contact resistance of 7.29 mΩ·cm² at 1.5 MPa and good hydrophobicity. More importantly, this study provides a new idea and method for corrosion-resistant coatings of metal bipolar plates for PEMFC applications. Full article

Biofilms develop in sequential steps resulting in the formation of three-dimensional communities of microorganisms that are encased in self-produced extracellular polymeric substances. Biofilms play a key role in device-associated infections, such as catheter-associated urinary tract infections (CAUTIs), because they protect microorganisms from standard antimicrobial therapies. Current strategies to prevent biofilm formation in catheter-related infections, including prophylactic antibiotics and antibiotic-coated catheters, have been unsuccessful. This finding highlights a need for novel approaches to address this clinical problem. In this study, biofilm-forming phenotypes of common Gram-negative bacteria associated with CAUTIs were treated with antisense peptide nucleic acids (PNAs), and biofilm biomass and bacterial viability were quantified after 24 h of treatment. A cocktail of PNAs targeting the global regulator genes rsmA, amrZ, and rpoS in Pseudomonas aeruginosa significantly reduced viability and thus appropriately eliminated biofilm biomass. Antisense-PNAs against these same gene targets and the motility regulator gene motA inhibited biofilm formation among isolates of Klebsiella pneumoniae, Enterobacter cloacae, and Escherichia coli but did not reduce bacterial viability. These results suggest that antisense-PNAs are a promising new technology in preventing biofilm formation in urinary catheters, especially as a potential complement to conventional antimicrobials. Full article

With their rich historical, artistic, and scientific value, bronze artefacts form a significant part of our cultural heritage. These items, often found in museums around the world, offer a glimpse into past civilizations and their technological advancements. However, due to their prolonged burial and subsequent exposure to varying environmental conditions, these artefacts are prone to corrosion, necessitating meticulous preservation efforts. This review discusses the cultural significance and preservation challenges of bronze artefacts, which are emblematic of human civilization’s progression. This text highlights the historical and artistic value of ancient bronze artefacts, especially those from China, underscoring their intricate casting techniques and aesthetic richness. Despite their cultural importance, these bronze artefacts confront severe preservation issues, particularly the pervasive threat of corrosion, commonly referred to as “bronze disease”. This text also reviews the complex interplay between alloy composition, microstructure, and environmental factors that influence corrosion mechanisms. It requires an enhanced understanding of these factors to develop effective preservation strategies. This paper also emphasizes the need for innovative, eco-friendly technologies to prevent further degradation while maintaining the integrity of these precious artefacts. The applications of corrosion inhibitions, organic/inorganic coatings, as well as the newly developed strategies like the photo-induced passivation technique, 3D scanning and 3D printing techniques, and holographic projection/real and virtual technique for the direct or indirect protection and cultural transmission of the bronze artefacts were also introduced. This review concludes by underscoring the urgency of these research and development efforts to safeguard our cultural heritage for future generations. Full article

This study focuses on optimizing a sol–gel based electrodeposition–sintering process for producing yttria-stabilized zirconia (YSZ) ceramic coatings on stainless steel substrates. Four key process variables—precursor concentration, current density, sintering time, and temperature—were evaluated in terms of two response variables: R (electrodeposition yield) and S (sintering yield). A fractional factorial design was used to reduce the number of experiments while enabling robust statistical modeling. Multiple linear regression analysis revealed that precursor concentration and current density were the most influential factors for both R and S, whereas sintering time and temperature had a lesser effect. Under central conditions (42.9 g·L⁻¹, 1.5 A·cm², 500 °C, 20 min), coatings exhibited yields of ~3.9 mg·cm² and superior morphological uniformity. Higher current density (3 A·cm²) increased R to 6.9 mg·cm² but induced porosity and cracking. Compared to conventional sol–gel derived coatings, the proposed methodology enables a more controlled microstructure with a trade-off between mass deposition and structural integrity. This predictive, statistically validated approach facilitates the optimization of electrodeposition parameters to obtain defect-minimized ceramic coatings, particularly suited for protective and thermal barrier applications in demanding environments. Full article