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Search Results (1,404)

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Keywords = power loss minimization

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24 pages, 1008 KiB  
Article
Variable Submodule Voltage Control for Enhanced Efficiency in DAB-Integrated Modular Multilevel Converters
by Marzio Barresi, Davide De Simone, Edoardo Ferri and Luigi Piegari
Energies 2025, 18(15), 4096; https://doi.org/10.3390/en18154096 (registering DOI) - 1 Aug 2025
Abstract
Modular multilevel converters (MMCs) are widely used in power-conversion applications, including distributed energy storage integration, because of their scalability, high efficiency, and reduced harmonic distortion. Integrating battery storage systems into MMC submodules using dual active bridge (DAB) converters provides electrical isolation and reduces [...] Read more.
Modular multilevel converters (MMCs) are widely used in power-conversion applications, including distributed energy storage integration, because of their scalability, high efficiency, and reduced harmonic distortion. Integrating battery storage systems into MMC submodules using dual active bridge (DAB) converters provides electrical isolation and reduces voltage stress, harmonics, and common-mode issues. However, voltage fluctuations due to the battery state of charge can compromise the zero-voltage switching (ZVS) operation of a DAB and increase the reactive power circulation, leading to higher losses and reduced system performance. To address these challenges, this study investigated an active control strategy for submodule voltage regulation in an MMC with DAB-based battery integration. Assuming single-phase-shift modulation, two control strategies were evaluated. The first strategy regulated the DAB voltage on one side to match the battery voltage on the other, scaled by the high-frequency transformer turns ratio, which facilitated the ZVS operation and reduced the reactive power. The second strategy optimized this voltage to minimize the total power-conversion losses. The proposed control strategies improved the efficiency, particularly at low power levels, achieving several percentage points of improvement compared to maintaining a constant voltage. Full article
0 pages, 6031 KiB  
Article
Enhancement of Power Quality in Photovoltaic Systems for Weak Grid Connections
by Pankaj Kumar Sharma, Pushpendra Singh, Sharat Chandra Choube and Lakhan Singh Titare
Energies 2025, 18(15), 4066; https://doi.org/10.3390/en18154066 (registering DOI) - 31 Jul 2025
Abstract
This paper proposes a novel control strategy for a dual-stage grid-connected solar photovoltaic (PV) system designed to ensure reliable and efficient operation under unstable grid conditions. The strategy incorporates a Phase-Locked Loop (PLL)-based positive sequence estimator for accurate detection of grid voltage disturbances, [...] Read more.
This paper proposes a novel control strategy for a dual-stage grid-connected solar photovoltaic (PV) system designed to ensure reliable and efficient operation under unstable grid conditions. The strategy incorporates a Phase-Locked Loop (PLL)-based positive sequence estimator for accurate detection of grid voltage disturbances, including sags, swells, and fluctuations in solar irradiance. A dynamic DC-link voltage regulation mechanism is employed to minimize converter power losses and enhance the performance of the Voltage Source Converter (VSC) under weak grid scenarios. The control scheme maintains continuous maximum power point tracking (MPPT) and unity power factor (UPF) operation, thereby improving overall grid power quality. The proposed method is validated through comprehensive simulations and real-time hardware implementation using the OPAL-RT OP4510 platform. The results demonstrate compliance with IEEE Standard 519, confirming the effectiveness and robustness of the proposed strategy. Full article
(This article belongs to the Section A1: Smart Grids and Microgrids)
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16 pages, 2448 KiB  
Article
A Body-Powered Underactuated Prosthetic Finger Driven by MCP Joint Motion
by Worathris Chungsangsatiporn, Chaiwuth Sithiwichankit, Ratchatin Chancharoen, Ronnapee Chaichaowarat, Nopdanai Ajavakom and Gridsada Phanomchoeng
Robotics 2025, 14(8), 107; https://doi.org/10.3390/robotics14080107 - 31 Jul 2025
Viewed by 61
Abstract
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting [...] Read more.
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting intuitive user interaction. Results indicate that the prosthesis successfully mimics natural finger flexion and adapts effectively to a variety of grasping tasks with minimal effort. This study was conducted in accordance with ethical standards and approved by the Institutional Review Board (IRB), Project No. 670161, titled “Biologically-Inspired Synthetic Finger: Design, Fabrication, and Application.” The findings suggest that the device offers a viable and practical solution for individuals with partial hand loss, particularly in settings where electrically powered systems are unsuitable or inaccessible. Full article
(This article belongs to the Section Neurorobotics)
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21 pages, 6919 KiB  
Article
Symmetric Optimization Strategy Based on Triple-Phase Shift for Dual-Active Bridge Converters with Low RMS Current and Full ZVS over Ultra-Wide Voltage and Load Ranges
by Longfei Cui, Yiming Zhang, Xuhong Wang and Dong Zhang
Electronics 2025, 14(15), 3031; https://doi.org/10.3390/electronics14153031 - 30 Jul 2025
Viewed by 173
Abstract
Dual-active bridge (DAB) converters have emerged as a preferred topology in electric vehicle charging and energy storage applications, owing to their structurally symmetric configuration and intrinsic galvanic isolation capabilities. However, conventional triple-phase shift (TPS) control strategies face significant challenges in maintaining high efficiency [...] Read more.
Dual-active bridge (DAB) converters have emerged as a preferred topology in electric vehicle charging and energy storage applications, owing to their structurally symmetric configuration and intrinsic galvanic isolation capabilities. However, conventional triple-phase shift (TPS) control strategies face significant challenges in maintaining high efficiency across ultra-wide output voltage and load ranges. To exploit the inherent structural symmetry of the DAB topology, a symmetric optimization strategy based on triple-phase shift (SOS-TPS) is proposed. The method specifically targets the forward buck operating mode, where an optimization framework is established to minimize the root mean square (RMS) current of the inductor, thereby addressing both switching and conduction losses. The formulation explicitly incorporates zero-voltage switching (ZVS) constraints and operating mode conditions. By employing the Karush–Kuhn–Tucker (KKT) conditions in conjunction with the Lagrange multiplier method (LMM), the refined control trajectories corresponding to various power levels are analytically derived, enabling efficient modulation across the entire operating range. In the medium-power region, full-switch ZVS is inherently satisfied. In the low-power operation, full-switch ZVS is achieved by introducing a modulation factor λ, and a selection principle for λ is established. For high-power operation, the strategy transitions to a conventional single-phase shift (SPS) modulation. Furthermore, by exploiting the inherent symmetry of the DAB topology, the proposed method reveals the symmetric property of modulation control. The modulation strategy for the forward boost mode can be efficiently derived through a duty cycle and voltage gain mapping, eliminating the need for re-derivation. To validate the effectiveness of the proposed SOS-TPS strategy, a 2.3 kW experimental prototype was developed. The measured results demonstrate that the method ensures ZVS for all switches under the full load range, supports ultra-wide voltage conversion capability, substantially suppresses RMS current, and achieves a maximum efficiency of 97.3%. Full article
(This article belongs to the Special Issue Advanced Control Techniques for Power Converter and Drives)
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21 pages, 9715 KiB  
Article
Fault-Tolerant Control of Non-Phase-Shifted Dual Three-Phase PMSM Joint Motor for Open Phase Fault with Minimized Copper Loss and Reduced Torque Ripple
by Xian Luo, Guangyu Pu, Wenhao Han, Huaqi Li and Hanlin Zhan
Energies 2025, 18(15), 4020; https://doi.org/10.3390/en18154020 - 28 Jul 2025
Viewed by 200
Abstract
Dual three-phase PMSMs (DTP-PMSMs) have attracted increasing attention in the field of robotics industry for their higher power density and enhanced fault-tolerant ability. The non-phase-shifted DTP-PMSM (NPSDTP-PMSM), which shows naturally prevailed performance on zero-sequence current (ZSC) suppression, necessitates the investigation on the control [...] Read more.
Dual three-phase PMSMs (DTP-PMSMs) have attracted increasing attention in the field of robotics industry for their higher power density and enhanced fault-tolerant ability. The non-phase-shifted DTP-PMSM (NPSDTP-PMSM), which shows naturally prevailed performance on zero-sequence current (ZSC) suppression, necessitates the investigation on the control method with improved fault-tolerant performance. In this paper, a novel fault-tolerant control (FTC) method for NPSDTP-PMSM is proposed, which concurrently simultaneously reduces copper loss and suppresses torque ripple under single and dual open phase fault. Firstly, the mathematical model of NPSDTP-PMSM is established, where the ZSC self-suppressing mechanism is revealed. Based on which, investigations on open phase fault and the copper loss characteristics for NPSDTP-PMSM are conducted. Subsequently, a novel fault-tolerant control method is proposed for NPSDTP-PMSM, where the torque ripple is reduced by mutual cancellation of harmonic torques from two winding sets and minimized copper loss is achieved based on the convex characteristic of copper loss. Experimental validation on an integrated robotic joint motor platform confirms the effectiveness of the proposed method. Full article
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21 pages, 950 KiB  
Article
A Fuzzy Unit Commitment Model for Enhancing Stability and Sustainability in Renewable Energy-Integrated Power Systems
by Sukita Kaewpasuk, Boonyarit Intiyot and Chawalit Jeenanunta
Sustainability 2025, 17(15), 6800; https://doi.org/10.3390/su17156800 - 26 Jul 2025
Viewed by 239
Abstract
The increasing penetration of renewable energy sources (RESs), particularly solar photovoltaic (PV) sources, has introduced significant uncertainty into power system operations, challenging traditional scheduling models and threatening system reliability. This study proposes a Fuzzy Unit Commitment Model (FUCM) designed to address uncertainty in [...] Read more.
The increasing penetration of renewable energy sources (RESs), particularly solar photovoltaic (PV) sources, has introduced significant uncertainty into power system operations, challenging traditional scheduling models and threatening system reliability. This study proposes a Fuzzy Unit Commitment Model (FUCM) designed to address uncertainty in load demand, solar PV generation, and spinning reserve requirements by applying fuzzy linear programming techniques. The FUCM reformulates uncertain constraints using triangular membership functions and integrates them into a mixed-integer linear programming (MILP) framework. The model’s effectiveness is demonstrated through two case studies: a 30-generator test system and a national-scale power system in Thailand comprising 171 generators across five service zones. Simulation results indicate that the FUCM consistently produces stable scheduling solutions that fall within deterministic upper and lower bounds. The model improves reliability metrics, including reduced loss-of-load probability and minimized load deficiency, while maintaining acceptable computational performance. These results suggest that the proposed approach offers a practical and scalable method for unit commitment planning under uncertainty. By enhancing both operational stability and economic efficiency, the FUCM contributes to the sustainable management of RES-integrated power systems. Full article
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23 pages, 16399 KiB  
Article
Design and Implementation of a Full SiC-Based Phase-Shifted Full-Bridge DC-DC Converter with Nanocrystalline-Cored Magnetics for Railway Battery Charging Applications
by Fatih Enes Gocen, Salih Baris Ozturk, Mehmet Hakan Aksit, Gurkan Dugan, Benay Cakmak and Caner Demir
Energies 2025, 18(15), 3945; https://doi.org/10.3390/en18153945 - 24 Jul 2025
Viewed by 225
Abstract
This paper presents the design and implementation of a high-efficiency, full silicon carbide (SiC)-based center-tapped phase-shifted full-bridge (PSFB) converter for NiCd battery charging applications in railway systems. The converter utilizes SiC MOSFET modules on the primary side and SiC diodes on the secondary [...] Read more.
This paper presents the design and implementation of a high-efficiency, full silicon carbide (SiC)-based center-tapped phase-shifted full-bridge (PSFB) converter for NiCd battery charging applications in railway systems. The converter utilizes SiC MOSFET modules on the primary side and SiC diodes on the secondary side, resulting in significant efficiency improvements due to the superior switching characteristics and high-temperature tolerance inherent in SiC devices. A nanocrystalline-cored center-tapped transformer is optimized to minimize voltage stress on the rectifier diodes. Additionally, the use of a nanocrystalline core provides high saturation flux density, low core loss, and excellent permeability, particularly at high frequencies, which significantly enhances system efficiency. The converter also compensates for temperature fluctuations during operation, enabling a wide and adjustable output voltage range according to the temperature differences. A prototype of the 10-kW, 50-kHz PSFB converter, operating with an input voltage range of 700–750 V and output voltage of 77–138 V, was developed and tested both through simulations and experimentally. The converter achieved a maximum efficiency of 97% and demonstrated a high power density of 2.23 kW/L, thereby validating the effectiveness of the proposed design for railway battery charging applications. Full article
(This article belongs to the Special Issue Advancements in Electromagnetic Technology for Electrical Engineering)
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13 pages, 2675 KiB  
Article
Material Removal in Mycelium-Bonded Composites Through Laser Processing
by Maciej Sydor, Grzegorz Pinkowski and Agata Bonenberg
J. Compos. Sci. 2025, 9(8), 389; https://doi.org/10.3390/jcs9080389 - 23 Jul 2025
Viewed by 376
Abstract
Mycelium-bonded composites (MBCs), or myco-composites, represent a novel engineered material that combines natural lignocellulosic substrates with a fungal matrix. As a sustainable alternative to plastics, MBCs are gaining increasing interest; however, their large-scale industrial adoption remains limited, partly due to low social acceptance [...] Read more.
Mycelium-bonded composites (MBCs), or myco-composites, represent a novel engineered material that combines natural lignocellulosic substrates with a fungal matrix. As a sustainable alternative to plastics, MBCs are gaining increasing interest; however, their large-scale industrial adoption remains limited, partly due to low social acceptance resulting from their unattractive appearance. Laser engraving provides a promising method for fabricating intricate patterns and functional surfaces on MBCs, minimizing tool wear, material loss, and environmental impact, while enhancing esthetic and engineering properties. This study investigates the influence of CO2 laser parameters on the material removal rate during the engraving of myco-composites, focusing on the effects of variable laser power, beam defocus, and head feed rate on engraving outcomes. The results demonstrate that laser power and beam focus significantly impact material removal in mycelium-bonded composites. Specifically, increasing the laser power results in greater material removal, which is more pronounced when the beam is focused due to higher energy density. In contrast, a beam defocused by 1 mm produces less intense material removal. These findings highlight the critical role of beam focus—surpassing the influence of power alone—in determining engraving quality, particularly on irregular or uneven surfaces. Moreover, reducing the laser head feed rate at a constant power level increases the material removal rate linearly; however, it also results in excessive charring and localized overheating, revealing the low thermal tolerance of myco-composites. These insights are essential for optimizing laser processing techniques to fully realize the potential of mycelium-bonded composites as sustainable engineering materials, simultaneously maintaining their appearance and functional properties. Full article
(This article belongs to the Special Issue Advances in Laser Fabrication of Composites)
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18 pages, 1587 KiB  
Article
Management of Mobile Resonant Electrical Systems for High-Voltage Generation in Non-Destructive Diagnostics of Power Equipment Insulation
by Anatolii Shcherba, Dmytro Vinnychenko, Nataliia Suprunovska, Sergy Roziskulov, Artur Dyczko and Roman Dychkovskyi
Electronics 2025, 14(15), 2923; https://doi.org/10.3390/electronics14152923 - 22 Jul 2025
Viewed by 219
Abstract
This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality [...] Read more.
This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality (Q) factor and operating at high frequencies, typically in the range of 40–50 kHz or higher. Practical implementations of the LC circuit with Q-factors exceeding 200 have been achieved using advanced materials and configurations. Specifically, ceramic capacitors with a capacitance of approximately 3.5 nF and Q-factors over 1000, in conjunction with custom-made coils possessing Q-factors above 280, have been employed. These coils are constructed using multi-core, insulated, and twisted copper wires of the Litzendraht type to minimize losses at high frequencies. Voltage amplification within the system is effectively controlled by adjusting the current frequency, thereby maximizing voltage across the load without increasing the system’s size or complexity. This frequency-tuning mechanism enables significant reductions in the weight and dimensional characteristics of the electrical system, facilitating the development of compact, mobile installations. These systems are particularly suitable for on-site testing and diagnostics of high-voltage insulation in power cables, large rotating machines such as turbogenerators, and other critical infrastructure components. Beyond insulation diagnostics, the proposed system architecture offers potential for broader applications, including the charging of capacitive energy storage units used in high-voltage pulse systems. Such applications extend to the synthesis of micro- and nanopowders with tailored properties and the electrohydropulse processing of materials and fluids. Overall, this research demonstrates a versatile, efficient, and portable solution for advanced electrical diagnostics and energy applications in the high-voltage domain. Full article
(This article belongs to the Special Issue Energy Harvesting and Energy Storage Systems, 3rd Edition)
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24 pages, 4004 KiB  
Article
Assessing the Impact of Solar Spectral Variability on the Performance of Photovoltaic Technologies Across European Climates
by Ivan Bevanda, Petar Marić, Ante Kristić and Tihomir Betti
Energies 2025, 18(14), 3868; https://doi.org/10.3390/en18143868 - 21 Jul 2025
Viewed by 233
Abstract
Precise photovoltaic (PV) performance modeling is essential for optimizing system design, operational monitoring, and reliable power forecasting—yet spectral correction is often overlooked, despite its significant impact on energy yield uncertainty. This study employs the FARMS-NIT model to assess the impact of spectral irradiance [...] Read more.
Precise photovoltaic (PV) performance modeling is essential for optimizing system design, operational monitoring, and reliable power forecasting—yet spectral correction is often overlooked, despite its significant impact on energy yield uncertainty. This study employs the FARMS-NIT model to assess the impact of spectral irradiance on eight PV technologies across 79 European sites, grouped by Köppen–Geiger climate classification. Unlike previous studies limited to clear-sky or single-site analysis, this work integrates satellite-derived spectral data for both all-sky and clear-sky scenarios, enabling hourly, tilt-optimized simulations that reflect real-world operating conditions. Spectral analyses reveal European climates exhibit blue-shifted spectra versus AM1.5 reference, only 2–5% resembling standard conditions. Thin-film technologies demonstrate superior spectral gains under all-sky conditions, though the underlying drivers vary significantly across climatic regions—a distinction that becomes particularly evident in the clear-sky analysis. Crystalline silicon exhibits minimal spectral sensitivity (<1.6% variations), with PERC/PERT providing highest stability. CZTSSe shows latitude-dependent performance with ≤0.7% variation: small gains at high latitudes and losses at low latitudes. Atmospheric parameters were analyzed in detail, revealing that air mass (AM), clearness index (Kt), precipitable water (W), and aerosol optical depth (AOD) play key roles in shaping spectral effects, with different parameters dominating in distinct climate groups. Full article
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13 pages, 5281 KiB  
Article
Flexible Receiver Antenna Prepared Based on Conformal Printing and Its Wearable System
by Qian Zhu, Wenjie Zhang, Wencheng Zhu, Chao Wu and Jianping Shi
Sensors 2025, 25(14), 4488; https://doi.org/10.3390/s25144488 - 18 Jul 2025
Viewed by 397
Abstract
Microwave energy is ideal for wearable devices due to its stable wireless power transfer capabilities. However, rigid receiving antennas in conventional RF energy harvesters compromise wearability. This study presents a wearable system using a flexible dual-band antenna (915 MHz/2.45 GHz) fabricated via conformal [...] Read more.
Microwave energy is ideal for wearable devices due to its stable wireless power transfer capabilities. However, rigid receiving antennas in conventional RF energy harvesters compromise wearability. This study presents a wearable system using a flexible dual-band antenna (915 MHz/2.45 GHz) fabricated via conformal 3D printing on arm-mimicking curvatures, minimizing bending-induced performance loss. A hybrid microstrip–lumped element rectifier circuit enhances energy conversion efficiency. Tested with commercial 915 MHz transmitters and Wi-Fi routers, the system consistently delivers 3.27–3.31 V within an operational range, enabling continuous power supply for real-time physiological monitoring (e.g., pulse detection) and data transmission. This work demonstrates a practical solution for sustainable energy harvesting in flexible wearables. Full article
(This article belongs to the Special Issue Wearable Sensors in Medical Diagnostics and Rehabilitation)
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12 pages, 1770 KiB  
Article
Measuring the Operating Condition of Induction Motor Using High-Sensitivity Magnetic Sensor
by Akane Kobayashi, Kenji Nakamura and Takahito Ono
Sensors 2025, 25(14), 4471; https://doi.org/10.3390/s25144471 - 18 Jul 2025
Viewed by 329
Abstract
This study aimed to monitor the operating state of an induction motor, a type of electromagnetic motor, using a highly sensitive magnetic sensor, which could be applied for anomaly detection in the future. Monitoring the health of electromagnetic motors is very important to [...] Read more.
This study aimed to monitor the operating state of an induction motor, a type of electromagnetic motor, using a highly sensitive magnetic sensor, which could be applied for anomaly detection in the future. Monitoring the health of electromagnetic motors is very important to minimize losses due to failures. Detecting anomalies using the changes compared with the initial state is a possible solution, but there are issues such as a lack of training data for machine learning and the need to install multiple sensors. Therefore, an attempt was made to acquire the various operating states of a motor from magnetic signals using a single magnetic sensor capable of non-contact measurement. The relationships between the magnetic flux density from the motor and the other motor conditions were investigated. As a result, the magnetic spectrum was found to contain information on the rotor rotation frequency, torque, and output power. Therefore, the magnetic sensor can be applied to monitor a motor’s operating conditions, making it a useful tool for advanced data analysis. Full article
(This article belongs to the Section Industrial Sensors)
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18 pages, 3931 KiB  
Article
Minimization of Power Loss as a Design Criterion for the Optimal Synthesis of Loader Drive Mechanisms
by Jovan Pavlović, Vesna Jovanović, Dragan Marinković, Dragoslav Janošević and Žarko Ćojbašić
Appl. Sci. 2025, 15(14), 7985; https://doi.org/10.3390/app15147985 - 17 Jul 2025
Viewed by 239
Abstract
As energy efficiency becomes a significant performance indicator in mobile machines, power losses are recognized as an important criterion in the design and optimization of these systems. This paper analyses the loads and power loss due to friction in the revolute joints of [...] Read more.
As energy efficiency becomes a significant performance indicator in mobile machines, power losses are recognized as an important criterion in the design and optimization of these systems. This paper analyses the loads and power loss due to friction in the revolute joints of the manipulator drive mechanisms during all phases of the loader manipulation task, based on dynamic simulations of the loader model with different variants of Z-kinematics manipulator drive mechanisms, using the MSC ADAMS 2020 software. The analysis is based on a general dynamic mathematical model of the loader, which enables the assessment of the influence of the parameters of the manipulator mechanisms on the functional, structural, and tribological characteristics of the revolute joints within the manipulator’s kinematic chain. Based on the analysis results, a minimum power loss criterion was defined as part of a multi-criteria optimal synthesis procedure for the manipulator drive mechanisms, with the objective of maximizing energy efficiency by minimizing power loss caused by friction in the revolute joints of the manipulator drive mechanisms. Full article
(This article belongs to the Section Mechanical Engineering)
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23 pages, 4585 KiB  
Article
Power Losses in the Multi-Turn Windings of High-Speed PMSM Electric Machine Armatures
by Oleksandr Makarchuk and Dariusz Całus
Energies 2025, 18(14), 3761; https://doi.org/10.3390/en18143761 - 16 Jul 2025
Viewed by 267
Abstract
This paper investigates the dependencies between the design parameters of the armature (stator) winding of a high-speed PMSM machine and the electrical losses in its windings resulting from eddy currents. In addition, the factors accounting for the occurrence of parasitic circulating currents, whose [...] Read more.
This paper investigates the dependencies between the design parameters of the armature (stator) winding of a high-speed PMSM machine and the electrical losses in its windings resulting from eddy currents. In addition, the factors accounting for the occurrence of parasitic circulating currents, whose presence in the phase windings is associated with the design specificity, are analyzed. Quantitative analysis is carried out by the application of a newly developed mathematical model for the calculation of fundamental and additional losses in a multi-turn coil enclosed in the slots of a ferromagnetic core. The analysis takes into account the actual design of the slot and the conductor, the variable arrangement of individual conductors in the slot, the core saturation and the presence of the excitation field—to represent the main factors that affect the process of additional losses in the slot of the electric machine. The verification of the mathematical model developed in this study was carried out by comparing the distribution of power losses in the slot section of the coil, consisting of several elementary conductors connected in parallel and located in a rectangular open slot, with an identical distribution derived on the basis of an analytical method from the classical circuit theory. For the purpose of confirming the results and conclusions derived from simulation studies, a number of physical experiments were carried out, consisting in determining the power losses in multi-turn coils of different designs. Recommendations have been developed to minimize additional losses by optimizing the arrangement of conductors within the slot, selecting the appropriate cross-sectional size of a single conductor and the saturation level of the tooth zone. Full article
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11 pages, 5556 KiB  
Article
Electromagnetic Analysis and Multi-Objective Design Optimization of a WFSM with Hybrid GOES-NOES Core
by Kyeong-Tae Yu, Hwi-Rang Ban, Seong-Won Kim, Jun-Beom Park, Jang-Young Choi and Kyung-Hun Shin
World Electr. Veh. J. 2025, 16(7), 399; https://doi.org/10.3390/wevj16070399 - 16 Jul 2025
Viewed by 197
Abstract
This study presents a design and optimization methodology to enhance the power density and efficiency of wound field synchronous machines (WFSMs) by selectively applying grain-oriented electrical steel (GOES). Unlike conventional non-grain-oriented electrical steel (NOES), GOES exhibits significantly lower core loss along its rolling [...] Read more.
This study presents a design and optimization methodology to enhance the power density and efficiency of wound field synchronous machines (WFSMs) by selectively applying grain-oriented electrical steel (GOES). Unlike conventional non-grain-oriented electrical steel (NOES), GOES exhibits significantly lower core loss along its rolling direction, making it suitable for regions with predominantly alternating magnetic fields. Based on magnetic field analysis, four machine configurations were investigated, differing in the placement of GOES within stator and rotor teeth. Finite element analysis (FEA) was employed to compare electromagnetic performance across the configurations. Subsequently, a multi-objective optimization was conducted using Latin Hypercube Sampling, meta-modeling, and a genetic algorithm to maximize power density and efficiency while minimizing torque ripple. The optimized WFSM achieved a 13.97% increase in power density and a 1.0% improvement in efficiency compared to the baseline NOES model. These results demonstrate the feasibility of applying GOES in rotating machines to reduce core loss and improve overall performance, offering a viable alternative to rare-earth permanent magnet machines in xEV applications. Full article
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