Search Results (162)

Understanding the limitations of cold-formed aluminum alloys in practice applications is essential, particularly due to the risk of substructural changes and a reduction in strength when exposed to elevated temperatures. In this study, the thermal stability of the ultra-fine-grained (UFG) structure formed by equal channel angular pressing (ECAP) at room temperature and the mechanical properties of the AlSi7MgCu0.5 alloy were investigated. Prior to ECAP, the plasticity of the as-cast alloy was enhanced by a heat treatment consisting of solution annealing, quenching, and artificial aging to achieve an overaged state. Four repetitive passes via ECAP route A resulted in the homogenization of eutectic Si particles within the α-solid solution, the formation of ultra-fine grains and/or subgrains with high dislocation density, and a significant improvement in alloy strength due to strain hardening. The main objective of this work was to assess the microstructural and mechanical stability of the alloy after post-ECAP annealing in the temperature range of 373–573 K. The UFG microstructure was found to be thermally stable up to 523 K, above which notable grain and/or subgrain coarsening occurred as a result of discontinuous recrystallization of the solid solution. Mechanical properties remained stable up to 423 K; above this temperature, a considerable decrease in strength and a simultaneous increase in ductility were observed. Synchrotron radiation X-ray diffraction (XRD) was employed to analyze the phase composition and crystallographic characteristics, while transmission electron microscopy (TEM) was used to investigate substructural evolution. Mechanical properties were evaluated through tensile testing, impact toughness testing, and hardness measurements. Full article

This paper presents a novel approach employing localized annealing through Joule heating to enhance the performance of Thin-Film Piezoelectric-on-Silicon (TPoS) MEMS resonators that are crucial for applications in sensing, energy harvesting, frequency filtering, and timing control. Despite recent advancements, piezoelectric MEMS resonators still suffer from anchor-related energy losses and limited quality factors (Qs), posing significant challenges for high-performance applications. This study investigates interface modification to boost the quality factor (Q) and reduce the motional resistance, thus improving the electromechanical coupling coefficient and reducing insertion loss. To balance the trade-off between device miniaturization and performance, this work uniquely applies DC current-induced localized annealing to TPoS MEMS resonators, facilitating metal diffusion at the interface. This process results in the formation of platinum silicide, modifying the resonator’s stiffness and density, consequently enhancing the acoustic velocity and mitigating the side-supporting anchor-related energy dissipations. Experimental results demonstrate a Q-factor enhancement of over 300% (from 916 to 3632) and a reduction in insertion loss by more than 14 dB, underscoring the efficacy of this method for reducing anchor-related dissipations due to the highest annealing temperature at the anchors. The findings not only confirm the feasibility of Joule heating for interface modifications in MEMS resonators but also set a foundation for advancements of this post-fabrication thermal treatment technology. Full article

Additive Manufacturing (AM) techniques, such as Fused Deposition Modeling (FDM) and Stereolithography (SLA), are increasingly adopted in various high-demand sectors, including the aerospace, biomedical engineering, and automotive industries, due to their design flexibility and material adaptability. However, the tribological performance and surface integrity of parts manufactured by AM are the biggest functional deployment challenges, especially in wear susceptibility or load-carrying applications. The current review provides a comprehensive overview of the tribological challenges and surface engineering solutions inherent in FDM and SLA processes. The overview begins with a comparative overview of material systems, process mechanics, and failure modes, highlighting prevalent wear mechanisms, such as abrasion, adhesion, fatigue, and delamination. The effect of influential factors (layer thickness, raster direction, infill density, resin curing) on wear behavior and surface integrity is critically evaluated. Novel post-processing techniques, such as vapor smoothing, thermal annealing, laser polishing, and thin-film coating, are discussed for their potential to endow surface durability and reduce friction coefficients. Hybrid manufacturing potential, where subtractive operations (e.g., rolling, peening) are integrated with AM, is highlighted as a path to functionally graded, high-performance surfaces. Further, the review highlights the growing use of finite element modeling, digital twins, and machine learning algorithms for predictive control of tribological performance at AM parts. Through material-level innovations, process optimization, and surface treatment techniques integration, the article provides actionable guidelines for researchers and engineers aiming at performance improvement of FDM and SLA-manufactured parts. Future directions, such as smart tribological, sustainable materials, and AI-based process design, are highlighted to drive the transition of AM from prototyping to end-use applications in high-demand industries. Full article

This review article provides a comprehensive analysis of the photonic sintering conditions necessary to process non-oxide ceramics, to obtain similar material properties when compared with those of thermally annealed ones, for various applications in printed electronics. This article presents a thorough examination of the scientific literature on this topic, discussing the principles of photonic sintering applied to non-oxide ceramics, its advantages over traditional post-processing methods, and a quantitative overview of the performance of devices fabricated with the crystalline materials obtained. Full article

In recent years, the frequency and severity of large-scale forest fires have increased globally, threatening forest ecosystems, human lives, and property while potentially triggering cascading ecological and social crises. Despite significant advancements in remote sensing-based forest fire monitoring, early warning systems, and fire risk zoning, post-fire thermal damage assessment remains insufficiently addressed. This study introduces an innovative approach combining multispectral imaging with a dual annealing constrained optimization algorithm to enable dynamic monitoring of fire temperature distribution. Based on this method, we develop a dynamic thermal damage assessment model to quantify thermal impacts during forest fires. The proposed model provides valuable insights for defining thermal damage zones, optimizing evacuation strategies, and supporting firefighting operations, ultimately enhancing emergency response and forest fire management efficiency. Full article

The Fe-36Ni alloy, with ultra-low thermal expansion and stable properties, is essential for aerospace remote sensors and aircraft load-bearing structures, widely used in aerospace. Additive Manufacturing, an emerging rapid prototyping technology with short cycles, high efficiency, and flexibility, addresses complex structural fabrication challenges. While selective laser melting (SLM) enables complex geometry fabrication, post-process treatments (e.g., annealing-induced homogenization, thermal aging for stress relief, surface polishing) remain critical for attaining metallurgical stability in as-built components. The impact of different laser scanning speeds (500 mm/s, 1000 mm/s, 1500 mm/s, 2000 mm/s) on the microstructure and mechanical and thermal expansion properties of the Fe-36Ni alloy fabricated by selective laser melting was studied. The results indicate that all Fe-36Ni alloys predominantly exhibit the γ-phase. Interestingly, a small amount of α precipitates was also observed, which is primarily attributed to the formation of a supercooled region. Notably, at a scanning speed of 1000 mm/s, the Fe-36Ni alloy samples exhibit optimal mechanical properties, with a tensile strength of 439 MPa and an elongation of 49.0%. This improvement is primarily attributed to the enhanced molding quality and grain refinement. The minimum coefficient of thermal expansion occurs at a scanning speed of 2000 mm/s, likely due to the elevated defect density. Full article

Natural proteins present a sustainable and biocompatible alternative to conventional fossil fuel-derived plastics, with versatile applications in fields ranging from medicine to food packaging. Extending our previous research on silk–corn zein composites, this study utilizes soy protein—another plant protein extensively employed within biomedical applications—in conjunction with silk fibroin proteins extracted from a variety of domestic (Mori and Thai) and wild (Muga, Tussah, and Eri) silkworm species. By combining these proteins in varying ratios (0%, 10%, 25%, 50%, 75%, 90%, and 100%), silk–soy films were successfully fabricated with high miscibility. The structural and thermal stability of these films was confirmed through various characterization techniques, including Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). Structural refinements were then achieved through post-water annealing treatments. After annealing, it was observed that when soy protein was introduced into both types of silk, the silks exhibited a greater amount of intermolecular and intramolecular β-sheet content. This phenomenon can be attributed to soy’s intrinsic ability to self-assemble into β-sheets through electrostatic and hydrophobic interactions, which also improved the overall thermal stability and morphology of the composite films. The unique self-assembling properties of soy and its ability to promote β-sheet formation facilitate the customization of the silk source and the soy-to-silk ratio. This adaptability establishes protein-based thin films as a versatile and sustainable option for diverse applications in fields such as medicine, tissue engineering, food packaging, and beyond. Full article

Polylactic acid (PLA) is a bioresorbable and biocompatible material and is a promising alternative to the current materials used for permanent implants as it has osteosynthesis properties. However, this material has some drawbacks due to its low mechanical and thermal resistance after 3D printing. Extensive research has been conducted to improve the properties of this material, for example, with the addition of other compounds, such as magnesium (Mg) or Hydroxyapatite (HA). These reinforced materials have been shown to reduce the internal stress of the matrix of PLA, improving the thermal, optical and structural properties of the material, even though the performance achieved is lower than needed to be implanted. In addition, although it is known that the addition of Mg or HA affects the mechanical performance of the material, mechanical properties have not been studied in the literature. Thus, the aim of this study is to research the effect of thermal post-processing based on annealing of composites made of PLA with Mg and PLA with HA, manufactured by fused filament fabrication, with the goal of finding an improvement in the mechanical properties of these materials. As a result, different designs of annealing processes have been studied with different reinforced materials and their mechanical properties have been compared, studying axial traction and compression, radial compression as well as flexibility, among others. The comparative results achieved show the relevance of the design of the annealing process for the improvement of the mechanical properties of these materials. Full article

Vanadium and oxygen form a complex system of vanadium oxides with multiple phases and mixed valency, increasing the difficulty of characterization. In this work, amorphous vanadium oxide thin films with mixed valence states were fabricated by atomic layer deposition, and then post-annealing was conducted for crystalline films. For the surface analysis of this mixed-valence system, X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) were employed. However, XPS is only able to quasi-quantitatively determine the surface-proximity oxidation states. To account for the inadequacy of surface-sensitive XPS and AES techniques, a surface oxidation model (SOM) was proposed for the ellipsometric modeling of the mixed-valence system. Furthermore, by conducting air thermal oxidation (ATO) experiments, the four sets of fitting parameters of SOM were decreased to three, lowering the system complexity. This study is expected to help with the analysis of vanadium oxide mixed-valence systems and other multivalent metal oxide systems. Full article

This study explores the fabrication, structural characteristics, and performance of an innovative porous geopolymer membrane made from waste natural zeolite powder for Pb(II) removal, with potential applications in wastewater treatment. A hybrid geopolymer membrane incorporating polyvinyl acetate (PVAc) (10, 20, and 30 wt.%) was synthesized and thermally treated at 300 °C to achieve a controlled porous architecture. Characterization techniques, including Fourier-transform infrared spectroscopy (FTIR), revealed the disappearance of characteristic C=O and C-H stretching bands (~1730 cm⁻¹ and ~2900 cm⁻¹, respectively), confirming the full degradation of PVAc. Thermogravimetric analysis (TG) and differential scanning calorimetry (DSC) indicated a total mass loss of approximately 14.5% for the sample with PVAc 20 wt.%, corresponding to PVAc decomposition and water loss. Energy-dispersive spectroscopy (EDS) elemental mapping showed the absence of carbon residues post-annealing, further validating complete PVAc removal. X-ray diffraction (XRD) provided insight into the crystalline phases of the raw zeolite and geopolymer structure. Once PVAc removal was confirmed, the second phase of characterization assessed the membrane’s mechanical properties and filtration performance. The thermally treated membrane, with a thickness of 2.27 mm, exhibited enhanced mechanical properties, measured with a nano-indenter, showing a hardness of 1.8 GPa and an elastic modulus of 46.7 GPa, indicating improved structural integrity. Scanning electron microscopy (SEM) revealed a well-defined porous network. Filtration performance was evaluated using a laboratory-scale dead-end setup for Pb(II) removal. The optimal PVAc concentration was determined to be 20 wt.%, resulting in a permeation rate of 78.5 L/(m²·h) and an 87% rejection rate at an initial Pb(II) concentration of 50 ppm. With increasing Pb(II) concentrations, the flux rates declined across all membranes, while maximum rejection was achieved at 200 ppm. FTIR and EDS analyses confirmed Pb(II) adsorption onto the zeolite-based geopolymer matrix, with elemental mapping showing a uniform Pb(II) distribution across the membrane surface. The next step is to evaluate the membrane’s performance in a multi-cation water treatment environment, assessing the sorption kinetics and its selectivity and efficiency in removing various heavy metal contaminants from complex wastewater systems. Full article

Laser annealing plays a significant role in the fabrication of scaled-down semiconductor devices by activating dopant ions and rearranging silicon atoms in ion-implanted silicon wafers, thereby improving material properties. Precise temperature control is crucial in wafer annealing, particularly for repeated processes where repeatability affects uniformity. In this study, we employ a three-dimensional time-dependent thermal simulation model to numerically analyze the multiple static laser annealing processes based on a CO₂ laser with a center wavelength of 9.3 μm and a pulse repetition rate of 10 kHz. The heat transfer equation is solved using a multiphysics coupling approach to accurately simulate the effects of different numbers of CO₂ laser pulses on wafer temperature rise and repeatability. Additionally, a pyrometer is used to collect and convert the surface temperature of the wafer. Radiation intensity is converted to temperature via Planck’s law for real-time monitoring. Post-processing is performed to fit the measured temperature and the actual temperature into a linear relationship, aiding in obtaining the actual temperature under small beam spots. According to the simulation conditions, a wafer annealing device using a CO₂ laser as the light source was independently built for verification, and a stable and uniform annealing effect was realized. Full article

WO₃ electrochromic films have emerged as potential candidates for smart windows due to their cost-effectiveness, fast switching speed, and strong chemical stability. However, the inherent contradiction between the high coloring efficiency of amorphous WO₃ and the cycling durability of crystalline WO₃ remains a critical challenge in practical applications. This study proposes an innovative heterostructure engineering strategy, achieving precise control of the amorphous/crystalline bilayer WO₃ heterointerface (148 nm a-WO₃/115 nm c-WO₃) for the first time through phase boundary regulation, using well-controlled magnetron sputtering and post-deposition thermal annealing processes. Multimodal characterization using XRD, XPS, and SEM indicates that the heterointerface optimizes performance through a dynamic charge transfer mechanism and structural synergistic effects: the optimized bilayer structure achieves 76.57% optical modulation (at 630 nm) under −1.0 V and maintains a ΔT retention rate of 45.02% after 600 cycles, significantly outperforming single amorphous (8.34%) and crystalline films (14.34%). XPS analysis reveals a dynamic equilibrium mechanism involving W⁵⁺/Li⁺ at the interface, and the Li⁺ diffusion coefficient (D₀ = 4.29 × 10⁻¹⁰ cm²/s) confirms that the amorphous layer dominates rapid ion transport, while the crystalline matrix enhances structural stability through its ordered crystalline structure. This study offers a new paradigm for balancing the efficiency and longevity of electrochromic devices, with the compatibility of magnetic sputtering promoting the industrialization process of large-area smart windows. Full article

In this work, micro Zn-doped Ga₂O₃ films (GZO) were deposited by one-step mixed atomic layer deposition (ALD) followed by post-thermal engineering. The effects of Zn doping and post-annealing temperature on both structure characteristics and electric properties were investigated in detail. The combination of plasma-enhanced ALD of Ga₂O₃ and thermal ALD of ZnO can realize the fast growth rate (0.62 nm/supercyc.), high density (4.9 g/cm³), and smooth interface (average R_q = 0.51 nm) of Zn-doped Ga₂O₃ film. In addition, the thermal engineering of the GZO was achieved by setting the annealing temperature to 400, 600, 800, and 1000 °C, respectively. The GZO film annealed at 800 °C exhibits a typical crystalline structure (Ga₂O₃: β phase, ZnO: hexagonal wurtzite), a lower roughness (average R_q = 2.7 nm), and a higher average breakdown field (16.47 MV/cm). Notably, compared with the pure GZO film, the breakdown field annealed at 800 °C increases by 180%. The O_V content in the GZO after annealing at 800 °C is as low as 34.8%, resulting in a remarkable enhancement of electrical properties. These research findings offer a new perspective on the high-quality ALD-doped materials and application of GZO in high-power electronics and high-sensitive devices. Full article

Additive manufacturing is increasingly used to produce metallic biomaterials, and post-processing is gaining increasing attention for improving the properties of as-built components. This study investigates the effect of work hardening followed by recrystallisation annealing on the tensile and nanoindentation behaviour of laser powder bed-fused (LPBF) 316L stainless steel, with the aim of optimising its mechanical properties. As-built and thermally stabilised (at 900 °C) specimens were prestrained in a uniaxially tensile manner at room temperature (0.12 plastic strain, ~75% of maximum work hardening) and subsequently annealed (at 900 °C or 1050 °C for 1 h). The microstructure and mechanical properties were then characterised by optical microscopy, SEM, EBSD, XRD, nanoindentation, and tensile testing. It was found that prestraining increased yield tensile strength (YTS) 1.2–1.7 times (to 690–699 MPa) and ultimate tensile strength (UTS) ~1.2 times (to 762–770 MPa), but decreased ductility 1.5 times. Annealing led to recovery and partial static recrystallisation, decreasing YTS (to 403–427 MPa), restoring ductility, and increasing the strain hardening rate; UTS and indentation hardness were less affected. Notably, the post-LPBF thermal stabilisation hindered recrystallisation and increased its onset temperature. Mechanical property changes under prestraining and annealing are discussed with respect to microstructure and crystalline features (microstrain, crystal size, dislocation density). All specimens exhibited ductile fractures with fine/ultra-fine dimples consistent with the as-built cellular structure. The combined treatment enhanced tensile strength whilst preserving sufficient ductility, achieving a strength–ductility product of 40.3 GPa·%. This offers a promising approach for tailoring LPBF 316L for engineering applications. Full article

Friction surfacing (FS) is increasingly recognized as an advanced technique for coating similar and dissimilar materials, enabling superior joint quality through plastic deformation and grain refinement. This study investigates the deposition of AA6082-T651 alloy on a medium-carbon steel EN14B substrate using FS, with process parameters optimized, and the effect of axial load, rotational speed, and traverse speed on coating integrity. The optimal sample was subjected to heat treatment (HT) at 550 °C for 24, 36, and 48 h to further enhance mechanical properties. Comprehensive microstructural and mechanical analyses were performed on both heat-treated and non-heat-treated samples using optical microscopy (OM), field emission scanning electron microscopy (FESEM) with energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), microhardness testing, and micro-tensile techniques. The optimized sample was processed with a 6 kN axial load, a rotational speed of 2700 rpm, and a traverse speed of 400 mm/min, and demonstrated superior bond quality and enhanced mechanical properties. The highest interfacial hardness values, 138 HV0.1 were achieved for the sample annealed for 48 h, under an axial load of 6 kN. Annealing for 48 h significantly improved atomic bonding at the aluminum–steel interface, confirmed by the formation of Fe₃Al intermetallic compounds detected via FESEM-EDS and XRD. These compounds were the primary reason for the enhancement in the mechanical properties of the FS deposit. Furthermore, the interrelationship between process and thermal parameters revealed that a peak temperature of 422 °C, heat input of 1.1 kJ/mm, and an axial load of 6 kN are critical for achieving optimal mechanical interlocking and superior coating quality. The findings highlight that optimized FS parameters and post-heat treatment are critical in achieving high-quality, durable coatings, with improved interfacial bonding and hardness, making the process suitable for structural applications. Full article