Search Results (58)

Pore sizes on the micrometre scale are a critical factor influencing the fluid transport properties of textiles. Consequently, the pore size distribution function is a desirable parameter in the design of textiles for technical applications. However, the experimental determination of pore size and its distribution can be challenging, costly, or impractical. Knitted fabrics offer a wide range of porosity and pore size distribution properties. While statistical models have shown reasonable accuracy in predicting pore size distributions in nonwovens and filter media, no equivalent model exists for twist-texturized yarns and single-jersey knitted fabrics. This study presents a hierarchical pore model for single-jersey fabrics. The model uses a log-normal distribution for the intra-yarn pores in the yarn and cylindrical pores for inter-yarn pores between the yarns in the fabric. With these two pore sizes, the model quantitatively characterises the porous structure of the fabric. Initial validation of the model for intra-yarn pores on four yarns of different fibre finenesses shows that the model can cover the influence of different fibre counts. For the validation on the fabric scale, two tomography datasets of single-jersey knitted fabrics show that the presented model can capture the effect of different fabric structures. A parameter study visualises the effects of both yarn and knitting parameters on the pore size distribution function of single-jersey knitted fabrics. The mean pore sizes of the fabrics are given. The results deepen the understanding of the porous properties of knitted fabrics and provide a valuable direction for structural fabric development on knitting machines. Full article

Bacterial cellulose (BC) synthesized by Acetobacter xylinum has gained significant attention due to its unique structural and functional properties. This study focuses on the simple, facile, and cost-effective synthesis of bacterial cellulose films from Acetobacter xylinum and evaluates their impact on selected properties. The BC films were prepared through a series of controlled fermentation, purification, and drying processes, optimizing their porosity and structural integrity with different stabilization forms (the BC films supported by polyester nonwoven (PES NW) fabric) by a static culture method keeping with the sustainability. The selected properties like density, porosity, surface roughness, thermal conductivity, and the wetting properties of surfaces are tested. These properties were chosen because they significantly impact the performance of BC aerogels in the potential application of aerogels in biomedical, insulation, and filtration industries. The results indicated that the synthesized BC aerogels exhibit a highly porous network, lightweight structure, and excellent thermal conductivity, making them suitable for advanced material applications. This research highlights the potential of bacterial cellulose aerogels as sustainable (without any additives/chemicals) and high-performance materials, paving the way for further advancements in bio-based aerogels. Full article

Fibrous networks are porous materials that can have stochastic and uniform microstructures. Various fibrous networks can be found in nature (e.g., collagens, hydrogels, etc.) or manufactured (e.g., composites and nonwovens). This study focuses on the geometrical characterisation of stochastic fibrous networks with continuous fibres in a 2D domain, discussing their main relevant parameters: basis weight, orientation distribution function, crimp, porosity, spatial distribution of fibres (uniformity), and fibre intersections. The comprehensive review of the literature is combined with original results to understand the effect of the analysed parameters on various features of fibrous networks such as mechanical performance, filtration, insulation, etc. Full article

Segmented polymers, such as polyether block amide (PEBA), exhibit unique properties due to the combination of different segments. PEBA consists of soft polyester and rigid polyamide blocks, enabling its use in various industrial applications, including membrane technologies. In this study, PEBA membranes modified with a holmium-based metal–organic framework (Ho-1,3,5-H₃btc) were developed for enhanced pervaporation separation of water/isopropanol and water/phenol mixtures. The effect of 1–7 wt.% Ho-1,3,5-H₃btc content variation and the selection of a porous substrate (commercial from fluoroplast F42L (MFFC) and developed membranes from polyvinylidene fluoride without (PVDF) and with a non-woven polyester support (PVDF-s)) on dense and/or supported membrane properties, respectively, was investigated. The dense and supported PEBA/Ho-1,3,5-H₃btc membranes were studied by use of Fourier transform infrared spectroscopy, scanning electron and atomic force microscopies, swelling measurements, and pervaporation experiments. The supported membrane from PEBA with 5 wt.% Ho-1,3,5-H₃btc applied onto the PVDF-s substrate exhibited optimal pervaporation performance: a 1040 g/(m²h) permeation flux and a 5.2 separation factor in water/phenol (1 wt.%) mixture separation at 50 °C due to optimal values of roughness, swelling degree, and selective layer thickness. This finding highlights the potential of incorporating Ho-1,3,5-H₃btc into PEBA for developing high-performance pervaporation membranes. Full article

The paper describes the influence of the drum system construction of two modern carding machines on the porous structure of spunlace non-wovens composed of polyester and viscose. The non-woven fabric structure, including the number and size of the pores, determines the tensile strength of the composites obtained. The spunlace non-wovens were subjected to tensile strength tests in the machine, and cross-directions and microscopic observations of their structure were made. The results of the experiments were used to determine the relationship between the strength of the material and the porosity of its structure. This knowledge was used to prepare recommendations for the manufacturer of wet wipes in order to enable the selection of a carding machine for the mass production of final products with strength properties that meet market requirements and satisfy the end customer. Full article

Thin sound-absorbing materials are particularly desired in space-constrained applications, such as in the automotive industry. In this study, we theoretically analyzed the structure of relatively thin glass wool or polyester wool laminated with a nonpermeable polyethylene membrane and a permeable nonwoven fabric sheet. We also measured and compared the sound-absorption coefficients of these samples between experimental and theoretical values. The sound-absorption coefficient was derived using the transfer matrix method. The Rayleigh model was applied to describe the acoustic behavior of glass wool and nonwoven sheet, while the Miki model was used for polyester wool. Mathematical formulas were employed to model an air layer without damping and a vibrating membrane. These acoustic components were integrated into a transfer matrix framework to calculate the sound-absorption coefficient. The sound-absorption coefficients of glass wool and polyester wool were progressively enhanced by sequentially adding suitable nonwoven fabric and PE membranes. A sample approximately 10 mm thick, featuring permeable and nonpermeable membranes as outer layers of porous sound-absorbing material, achieved a sound-absorption coefficient equivalent to that of a sample occupying 20 mm thickness (10 mm of porous sound-absorbing material with a 10 mm back air layer). Full article

In this work, a series of fluorinated microemulsions were synthesized using thermally decomposable N-dodecyl-N,N-dimethylamine N-oxide (LDAO) as surfactant. Then, polybutylene terephthalate nonwoven fabrics (PBT) were coated with microemulsion and heat-treated. Superhydrophobic and oil-repellent modified PBT with WCA (water contact angle) of about 152°, a sliding angle of about 2.1°, and oil repellency grade of 8 were prepared. The effect of surfactants on the surface wettability of hydrophobic materials was analyzed by TG-DTA, XPS, and WCA tests. The results show that surfactants decrease the WCA of hydrophobic materials, but LDAO can eliminate this effect by heat treatment. The anti-corrosion and permeability of LDAO coatings were compared with those of conventional fluorinated coatings through degradation and anti-permeability tests. It was shown that the LDAO fluorinated superhydrophobic coating is more resistant to corrosion by chemical solutions and significantly improves the impermeability of porous materials. Anti-fouling and self-cleaning tests showed excellent anti-fouling and self-cleaning properties on several common substrate surfaces modified with LDAO fluorinated microemulsions. It is expected that these new LDAO fluorinated microemulsions have promising applications in the preparation of corrosion-resistant surfaces and impermeable structures. Full article

Rapid advancements and proliferation of electronic devices in the past decades have significantly intensified electromagnetic interference (EMI) issues, driving the demand for more effective shielding materials. Herein, we introduce a novel two-layer graphene nonwoven fabric (2-gNWF) that shows excellent EMI shielding properties. The 2-gNWF fabric comprises a porous fibrous upper layer and a dense conductive film-like lower layer, specifically designed to enhance EMI shielding through the combined mechanisms of reflection, multiple internal reflections, and absorption of electromagnetic waves. The 2-gNWF exhibits a remarkable EMI shielding effectiveness (SE) of 80 dB while maintaining an impressively low density of 0.039 g/cm³, surpassing the performance of many existing graphene-based materials. The excellent EMI shielding performance of 2-gNWF is attributed to the multiple interactions of incident electromagnetic waves with its highly conductive network and porous structure, leading to efficient energy dissipation. The combination of high EMI SE and low density makes 2-gNWF ideal for applications that require lightweight yet effective shielding properties, demonstrating the significant potential for advanced EMI shielding applications. Full article

Lithium-ion batteries (LIBs) have an extremely diverse application nowadays as an environmentally friendly and renewable new energy storage technology. The porous structure of the separator, one essential component of LIBs, provides an ion transport channel for the migration of ions and directly affects the overall performance of the battery. In this work, we fabricated a composite separator (GOP-PH-ATP) via simply laminating an electrospun polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) nanofibrous membrane coated with attapulgite (ATP) nanoparticles onto a PP nonwoven microfibrous fabric, which exhibits a unique porous structure with a pore-size gradient along the thickness direction that ranges from tens of microns to hundreds of nanometers. As a result, besides the enhanced thermal stability given by the chosen materials, the GOP-PH-ATP separator was endowed with a superhigh porosity of ~95%, strong affinity with electrolyte, and great electrolyte uptake of ~760%, thus effectively enabling an ionic conductivity of 2.38 mS cm⁻¹ and a lithium-ion transference number of 0.62. Furthermore, the cell with the GOP-PH-ATP separator shows an excellent cycling performance with a capacity retention of 91.2% after 150 cycles at 1 C, suggesting that the composite separator with a pore-size gradient structure has great potential to be applied in LIBs. Full article

The automotive industry is rapidly advancing toward the electrification of vehicles. Battery electric vehicles present unique challenges in heat and noise control due to the absence of an internal combustion engine. These challenges arise from the stringent operating temperature requirements of batteries and the distinct characteristics of their power sources, such as differences in rpm and mounting positions compared to traditional engines. To address these issues, porous sound-absorbing materials and porous insulation materials are commonly employed. Conversely, there is an increasing demand for materials that are both lightweight and compact yet capable of providing excellent sound absorption and thermal insulation. Although porous sound absorbers and insulators are similar, they differ in the microstructure required to achieve high performance, specifically in the size and connectivity of their fluid phases. This increases the challenge of integrating superior sound absorption and insulation properties within the same material. In this study, computational microstructure modeling was employed to develop a non-woven fabric composed of flattened ellipsoidal particles with nanoporosity. This innovative material demonstrates exceptional thermal insulation and sound absorption characteristics attributable to its nanoporosity and high tortuosity. Full article

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the porous structure. We found that there was a relationship between the permeability coefficient and the porosity coefficient of the materials when the modification speed and temperature were varied. A model is proposed for predicting the permeability for modified material with a given porosity. As the result, a new hybrid composite material with reversible dynamic color characteristics that changed under the influence of ultraviolet and/or thermal exposure was produced. The developed technology consists of: manufacture of the non-woven needle-punched fabrics, surface structuring, material extrusion, additive manufacturing (FFF technology) and the stencil technique of ink-layer adding. In our investigation, we (a) obtained fibrous polymer materials with a porosity gradient in thickness, (b) determined the dependence of the material’s porosity coefficient on the speed and temperature of the modification and (c) developed a model for calculating the porosity coefficient of the materials with specified technological parameters. Full article

Self-standing Na₃MnTi(PO₄)₃/carbon nanofiber (CNF) electrodes are successfully synthesized by electrospinning. A pre-synthesized Na₃MnTi(PO₄)₃ is dispersed in a polymeric solution, and the electrospun product is heat-treated at 750 °C in nitrogen flow to obtain active material/CNF electrodes. The active material loading is 10 wt%. SEM, TEM, and EDS analyses demonstrate that the Na₃MnTi(PO₄)₃ particles are homogeneously spread into and within CNFs. The loaded Na₃MnTi(PO₄)₃ displays the NASICON structure; compared to the pre-synthesized material, the higher sintering temperature (750 °C) used to obtain conductive CNFs leads to cell shrinkage along the a axis. The electrochemical performances are appealing compared to a tape-casted electrode appositely prepared. The self-standing electrode displays an initial discharge capacity of 124.38 mAh/g at 0.05C, completely recovered after cycling at an increasing C-rate and a coulombic efficiency ≥98%. The capacity value at 20C is 77.60 mAh/g, and the self-standing electrode exhibits good cycling performance and a capacity retention of 59.6% after 1000 cycles at 1C. Specific capacities of 33.6, 22.6, and 17.3 mAh/g are obtained by further cycling at 5C, 10C, and 20C, and the initial capacity is completely recovered after 1350 cycles. The promising capacity values and cycling performance are due to the easy electrolyte diffusion and contact with the active material, offered by the porous nature of non-woven nanofibers. Full article

This study focused on manufacturing efficient automobile sound-absorbing materials through alkaline treatment and dimple processing of recycled polyethylene terephthalate (rPET) nonwoven fabric. The rPET nonwoven fabric was produced with a sound-absorbing material through compression molding. It was improved through the development of porous sound-absorbing materials through alkaline treatment and resonant sound-absorbing materials through dimple processing. As a result of morphological analysis, alkaline treatment showed that pore size and air permeability increased according to temperature and concentration increase conditions. On the other hand, dimple processing caused a decrease in air permeability and a decrease in pores due to yarn fusion, and as the dimple diameter increased, the sound-absorbing coefficient increased in the 5000 Hz band. Finally, it was judged that effective sound absorption performance would be improved through a simple process through alkaline treatment and dimple processing, and thus there would be applicability in various industrial fields. Full article

The golden rule in tissue engineering is the creation of a synthetic device that simulates the native tissue, thus leading to the proper restoration of its anatomical and functional integrity, avoiding the limitations related to approaches based on autografts and allografts. The emergence of synthetic biocompatible materials has led to the production of innovative scaffolds that, if combined with cells and/or bioactive molecules, can improve tissue regeneration. In the last decade, silk fibroin (SF) has gained attention as a promising biomaterial in regenerative medicine due to its enhanced bio/cytocompatibility, chemical stability, and mechanical properties. Moreover, the possibility to produce advanced medical tools such as films, fibers, hydrogels, 3D porous scaffolds, non-woven scaffolds, particles or composite materials from a raw aqueous solution emphasizes the versatility of SF. Such devices are capable of meeting the most diverse tissue needs; hence, they represent an innovative clinical solution for the treatment of bone/cartilage, the cardiovascular system, neural, skin, and pancreatic tissue regeneration, as well as for many other biomedical applications. The present narrative review encompasses topics such as (i) the most interesting features of SF-based biomaterials, bare SF’s biological nature and structural features, and comprehending the related chemo-physical properties and techniques used to produce the desired formulations of SF; (ii) the different applications of SF-based biomaterials and their related composite structures, discussing their biocompatibility and effectiveness in the medical field. Particularly, applications in regenerative medicine are also analyzed herein to highlight the different therapeutic strategies applied to various body sectors. Full article

In recent years, polyurethane has drawn great attention because of its many advantages in physical and chemical performance. In this work, firstly, polyurethane was impregnated in a non-woven fabric (NWF). Then, polyurethane-impregnated NWF was coagulated utilizing a wet phase inversion. Finally, after alkali treatment, microfiber non-woven fabrics with a porous polyurethane matrix (PNWF) were fabricated and used as substrates. SnIn₄S₈ (SIS) prepared by a microwave-assisted method was used as a photocatalyst and a novel SIS/PNWF substrate with multiple uses and highly efficient catalytic degradation ability under visible light was successfully fabricated. The surface morphology, chemical and crystal structures, optical performance, and wettability of SIS/PNWF substrates were observed. Subsequently, the photocatalytic performance of SIS/PNWF substrates was investigated by the decomposition of rhodamine B (RhB) under visible light irradiation. Compared with SIS/PNWF-2% (2%, the weight ratio of SIS and PNWF, same below), SIS/PNWF-5% as well as SIS/PNWF-15%, SIS/PNWF-10% substrates exhibited superior photocatalytic efficiency of 97% in 2 h. This may be due to the superior photocatalytic performance of SIS and the inherent hierarchical porous structure of PNWF substrates. Additionally, the hydrophobicity of SIS/PNWF substrates can enable them to float on the solution and further be applied on an open-water surface. Furthermore, tensile strength and recycle experiments demonstrated that SIS/PNWF substrates possessed superior mechanical strength and excellent recycle stability. This work provides a facile and efficient pathway to prepare SIS/PNWF substrates for the degradation of organic pollutants with enhanced catalytic efficiency. Full article