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29 pages, 4806 KB  
Article
Analytical Investigation of CFRP- and Steel Plate-Strengthened RC Beams with Partially Unbonded Reinforcement
by Riliang Li and Riyad S. Aboutaha
Buildings 2025, 15(20), 3665; https://doi.org/10.3390/buildings15203665 (registering DOI) - 11 Oct 2025
Abstract
This study investigates the flexural behavior of reinforced concrete (RC) beams strengthened with externally bonded Carbon Fiber Reinforced Polymer (CFRP) or steel plate (SP), with partial debonding between internal steel reinforcement and surrounding concrete. A finite element model was developed using ABAQUS (v2021) [...] Read more.
This study investigates the flexural behavior of reinforced concrete (RC) beams strengthened with externally bonded Carbon Fiber Reinforced Polymer (CFRP) or steel plate (SP), with partial debonding between internal steel reinforcement and surrounding concrete. A finite element model was developed using ABAQUS (v2021) and validated against existing experimental data by others. A total of 296 beam models were analyzed to assess the effects of shear span-to-depth ratio (av/d), reinforcement ratio (ρ), debonding degree (λ), strengthening material type (CFRP/SP), and material thickness (t) on residual flexural strength. Based on the finite element analysis (FEA) results, analytical models were proposed using a dimensionless parameter Ψ, defined as the ratio of equivalent plastic region length to neutral axis depth. Analytical models were developed in IBM SPSS Statistics (Version 30) and showed strong agreement with FEA results. The findings provide insight into the influence of reinforcement debonding on structural behavior and support improved prediction of residual flexural capacity in strengthened RC beams with partially unbonded reinforcement. Full article
(This article belongs to the Special Issue Assessment and Retrofit of Reinforced Concrete Structures)
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17 pages, 3635 KB  
Article
Evaluation of Medical-Grade Polycaprolactone for 3D Printing: Mechanical, Chemical, and Biodegradation Characteristics
by Eun Chae Kim, Jae-Seok Kim, Yun Jin Yu, Sang-Gi Yu, Dong Yeop Lee, Dong-Mok Lee, So-Jung Gwak, Kyoung Duck Seo and Seung-Jae Lee
Polymers 2025, 17(20), 2730; https://doi.org/10.3390/polym17202730 (registering DOI) - 11 Oct 2025
Viewed by 34
Abstract
Polycaprolactone (PCL) is one of the most widely used polymers in tissue engineering owing to its excellent biocompatibility, biodegradability, and processability. Nevertheless, most previous studies have primarily employed research-grade PCL, thereby limiting its clinical translation. In this study, four types of medical-grade PCL [...] Read more.
Polycaprolactone (PCL) is one of the most widely used polymers in tissue engineering owing to its excellent biocompatibility, biodegradability, and processability. Nevertheless, most previous studies have primarily employed research-grade PCL, thereby limiting its clinical translation. In this study, four types of medical-grade PCL (RESOMER® C203, C209, C212, and C217) were systematically evaluated for their applicability in three-dimensional (3D) printing, with respect to printability, mechanical characteristics, chemical stability, and biodegradation behavior. Among these, C209 and C212 exhibited superior printability and mechanical strength. FT-IR analysis showed that the chemical structure of PCL remained unchanged after both 3D printing and E-beam sterilization, while compressive testing demonstrated no significant differences in mechanical characteristics. In vitro degradation assessment revealed a time-dependent decrease in molecular weight. For kinetic analysis, both C209 and C212 were fitted using pseudo-first-order and pseudo-second-order models, which yielded comparable coefficients of determination (R2), suggesting that degradation may be governed by multiple factors rather than a single kinetic pathway. Taken together, these findings indicate that medical-grade PCL, particularly C209 and C212, is highly suitable for 3D printing. Furthermore, this study provides fundamental insights that may facilitate the clinical translation of PCL-based scaffolds for tissue engineering and biomedical implantation. Full article
(This article belongs to the Special Issue Polymeric Materials and Their Application in 3D Printing, 2nd Edition)
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22 pages, 2698 KB  
Article
Shear Capacity of Fiber-Reinforced Polymer (FRP)–Reinforced Concrete (RC) Beams Without Stirrups: Comparative Modeling with FRP Modulus, Longitudinal Ratio, and Shear Span-to-Depth
by Mereen Hassan Fahmi Rasheed, Bahman Omar Taha, Ayad Zaki Saber Agha, Mohamed M. Arbili and Payam Ismael Abdulrahman
J. Compos. Sci. 2025, 9(10), 554; https://doi.org/10.3390/jcs9100554 (registering DOI) - 10 Oct 2025
Viewed by 116
Abstract
This study develops data-driven models for predicting the shear capacity of reinforced concrete (RC) beams longitudinally reinforced with fiber-reinforced polymer (FRP) bars and lacking transverse reinforcement. Owing to the comparatively low elastic modulus and linear–elastic–brittle behavior of FRP bars, reliable shear prediction remains [...] Read more.
This study develops data-driven models for predicting the shear capacity of reinforced concrete (RC) beams longitudinally reinforced with fiber-reinforced polymer (FRP) bars and lacking transverse reinforcement. Owing to the comparatively low elastic modulus and linear–elastic–brittle behavior of FRP bars, reliable shear prediction remains a design challenge. A curated database of 402 tests was compiled from the literature, spanning wide ranges of beam size (width b, effective depth d), concrete compressive strength (f′c), FRP elastic modulus (Ef), longitudinal reinforcement ratio (ρf), and shear span-to-depth ratio (a/d). Multiple multivariate regression formulations—both linear and nonlinear—were developed using combinations of these variables, including a mechanics-informed reinforcement index (ρf·Ef). Model predictions were benchmarked against 15 existing expressions drawn from design codes, standards, and prior studies. Across the full database, the proposed models demonstrated consistently stronger agreement with experimental results than the existing predictors, yielding higher correlation and lower prediction error. The resulting closed-form equations are transparent and straightforward to implement, offering improved accuracy for the preliminary design and assessment of FRP-RC beams without stirrups while highlighting the influential roles of Ef, ρf, and a/d within the observed parameter ranges. Full article
(This article belongs to the Special Issue Concrete Composites in Hybrid Structures)
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25 pages, 8391 KB  
Article
Rheological and Microstructural Characterization of Novel High-Elasticity Polymer Modifiers in Asphalt Binders
by Syed Khaliq Shah, Ying Gao and Abdullah I. Almansour
Polymers 2025, 17(19), 2704; https://doi.org/10.3390/polym17192704 - 8 Oct 2025
Viewed by 321
Abstract
This study investigates the rheological, thermal, and microstructural performance of three novel high-elasticity polymer modifiers (HEMs) incorporated into asphalt binders. The modifiers were evaluated at their recommended dosages using a multi-scale framework combining rotational viscosity, dynamic shear rheometry (frequency sweeps, Cole-Cole plots, Black [...] Read more.
This study investigates the rheological, thermal, and microstructural performance of three novel high-elasticity polymer modifiers (HEMs) incorporated into asphalt binders. The modifiers were evaluated at their recommended dosages using a multi-scale framework combining rotational viscosity, dynamic shear rheometry (frequency sweeps, Cole-Cole plots, Black diagrams, and master curves), bending beam rheometry, differential scanning calorimetry (DSC), fluorescence microscopy (FM), atomic force microscopy (AFM), and Fourier transform infrared spectroscopy (FTIR). Results show that HEM-B achieved the highest values of the superpave rutting parameter (G*/sinδ = 5.07 kPa unaged, 6.73 kPa aged), reflecting increased high-temperature stiffness but also higher viscosity, which may affect workability. HEM-C exhibited the lowest total enthalpy (1.18 W·g−1) and a glass transition temperature of −7.7 °C, indicating improved thermal stability relative to other binders. HEM-A showed the greatest increase in fluorescent area (+85%) and the largest reduction in fluorescent number (−60%) compared with base asphalt, demonstrating more homogeneous phase dispersion despite higher enthalpy. Comparison with SBS confirmed that the novel HEMs not only meet but exceed conventional performance thresholds while revealing distinct modification mechanisms, dense cross-linking (HEM-B), functionalized thermoplastic compatibility (HEM-C), and epoxy-tackified network formation (HEM-A). These findings establish quantitative correlations between rheology, thermal stability, and microstructure, underscoring the importance of dosage, compatibility, and polymer network architecture. The study provides a mechanistic foundation for optimizing high-elasticity modifiers in asphalt binders and highlights future needs for dosage normalization and long-term aging evaluation. Full article
(This article belongs to the Section Polymer Applications)
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18 pages, 2205 KB  
Article
Design of Residual Stress-Balanced Transferable Encapsulation Platform Using Urethane-Based Polymer Superstrate for Reliable Wearable Electronics
by Sung-Hun Jo, Donghwan Kim, Chaewon Park and Eun Gyo Jeong
Polymers 2025, 17(19), 2688; https://doi.org/10.3390/polym17192688 - 4 Oct 2025
Viewed by 347
Abstract
Wearable and skin-mounted electronics demand encapsulation designs that simultaneously provide strong barrier performance, mechanical reliability, and transferability under ultrathin conditions. In this study, a residual stress-balanced transferable encapsulation platform was developed by integrating a urethane-based copolymer superstrate [p(IEM-co-HEMA)] with inorganic thin films. The [...] Read more.
Wearable and skin-mounted electronics demand encapsulation designs that simultaneously provide strong barrier performance, mechanical reliability, and transferability under ultrathin conditions. In this study, a residual stress-balanced transferable encapsulation platform was developed by integrating a urethane-based copolymer superstrate [p(IEM-co-HEMA)] with inorganic thin films. The polymer, deposited via initiated chemical vapor deposition (iCVD), offered over 90% optical transmittance, low RMS roughness (1–3 nm), and excellent solvent resistance, providing a stable base for inorganic barrier integration. An ALD Al2O3/ZnO nano-stratified barrier initially delivered effective moisture blocking, but tensile stress accumulation imposed a critical thickness of 30 nm, where the WVTR plateaued at ~2.5 × 10−4 g/m2/day. To overcome this limitation, a 40 nm e-beam SiO2 capping layer was added, introducing compressive stress via atomic peening and stabilizing Al2O3 interfaces through Si–O–Al bonding. This stress-balanced design doubled the critical thickness to 60 nm and reduced the WVTR to 3.75 × 10−5 g/m2/day, representing an order-of-magnitude improvement. OLEDs fabricated on this ultrathin platform preserved J–V–L characteristics and efficiency (~4.5–5.0 cd/A) after water-assisted transfer and on-skin deformation, while maintaining LT80 lifetimes of 140–190 h at 400 cd/m2 and stable emission for over 20 days in ambient storage. These results demonstrate that the stress-balanced encapsulation platform provides a practical route to meet the durability and reliability requirements of next-generation wearable optoelectronic devices. Full article
(This article belongs to the Section Polymer Applications)
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13 pages, 1556 KB  
Article
Prediction of Plate End Debonding of FRP-Strengthened RC Beams Based on Explainable Machine Learning
by Sheng Zheng and Woubishet Zewdu Taffese
Buildings 2025, 15(19), 3576; https://doi.org/10.3390/buildings15193576 - 4 Oct 2025
Viewed by 343
Abstract
This research explores the phenomenon of plate-end (PE) debonding in reinforced concrete (RC) beams strengthened with fiber-reinforced polymer (FRP) composites. This type of failure represents a key mechanism that undermines the structural performance and efficiency of FRP reinforcement systems. Despite the widespread use [...] Read more.
This research explores the phenomenon of plate-end (PE) debonding in reinforced concrete (RC) beams strengthened with fiber-reinforced polymer (FRP) composites. This type of failure represents a key mechanism that undermines the structural performance and efficiency of FRP reinforcement systems. Despite the widespread use of FRP in structural repair due to its high strength and corrosion resistance, PE debonding—often triggered by shear or inclined cracks—remains a major challenge. Traditional computational models for predicting PE debonding suffer from low accuracy due to the nonlinear relationship between influencing parameters. To address this, the research employs machine learning techniques and SHapley Additive exPlanations (SHAP), to develop more accurate and explainable predictive models. A comprehensive database is constructed using key parameters affecting PE debonding. Machine learning algorithms are trained and evaluated, and their performance is compared with existing normative models. The study also includes parameter importance and sensitivity analyses to enhance model interpretability and guide future design practices in FRP-based structural reinforcement. Full article
(This article belongs to the Special Issue AI-Powered Structural Health Monitoring: Innovations and Applications)
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13 pages, 2731 KB  
Article
Suitability of Polyacrylamide-Based Dosimetric Gel for Proton and Carbon Ion Beam Geometric Characterization
by Riccardo Brambilla, Luca Trombetta, Gabriele Magugliani, Stefania Russo, Alessia Bazani, Eleonora Rossi, Eros Mossini, Elena Macerata, Francesco Galluccio, Mario Mariani and Mario Ciocca
Gels 2025, 11(10), 794; https://doi.org/10.3390/gels11100794 - 2 Oct 2025
Viewed by 206
Abstract
Experimental measurement of dose distributions is a pivotal step in the quality assurance of radiotherapy treatments, especially for those relying on high delivery accuracy such as hadron therapy. This study investigated the response of a polymer gel dosimeter to determine its suitability in [...] Read more.
Experimental measurement of dose distributions is a pivotal step in the quality assurance of radiotherapy treatments, especially for those relying on high delivery accuracy such as hadron therapy. This study investigated the response of a polymer gel dosimeter to determine its suitability in performing geometric beam characterizations for hadron therapy under high-quenching conditions. Different extraction energies of proton and carbon ion beams were considered. Gel dose–response linearity and long-term stability were confirmed through optical measurements. Gel phantoms were irradiated with pencil beams and analyzed via magnetic resonance imaging. A multi-echo T2-weighted sequence was used to reconstruct depth–dose profiles and transversal distributions acquired by the gels, which were benchmarked against reference data. As expected, a response-quenching effect in the Bragg peak region was noted. Nonetheless, the studied gel formulation proved reliable in acquiring the geometric characteristics of the beams, even without correcting for the quenching effect. Indeed, depth–dose distributions acquired by the gels showed an excellent agreement with measured particle range with respect to reference values, with mean discrepancies of 0.5 ± 0.2 mm. Single-spot transverse FWHM values at increasing depths also presented an average agreement within 1 mm with values determined with radiochromic films, thus supporting the excellent spatial resolving capabilities of the dosimetric gel. Full article
(This article belongs to the Special Issue Application of Gel Dosimetry)
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11 pages, 1765 KB  
Article
Viscosity Analysis of Electron-Beam Degraded Gellan in Dilute Aqueous Solution
by Fathi Elashhab, Lobna Sheha, Nada Elzawi and Abdelsallam E. A. Youssef
Physchem 2025, 5(4), 40; https://doi.org/10.3390/physchem5040040 - 30 Sep 2025
Viewed by 209
Abstract
Gellan gum (Gellan), a versatile polysaccharide applied in gel formation and prebiotic formulations, is often processed to tailor its molecular properties. Previous studies employed gamma irradiation and chemical hydrolysis, though without addressing systematic scaling behavior. This study investigates the structural and conformational modifications [...] Read more.
Gellan gum (Gellan), a versatile polysaccharide applied in gel formation and prebiotic formulations, is often processed to tailor its molecular properties. Previous studies employed gamma irradiation and chemical hydrolysis, though without addressing systematic scaling behavior. This study investigates the structural and conformational modifications of Gellan in dilute aqueous salt solutions using a safer and eco-friendly approach: atmospheric low-dose electron beam (e-beam) degradation coupled with viscosity analysis. Native and E-beam-treated Gellan samples (0.05 g/cm3 in 0.1 M KCl) were examined by relative viscosity at varying temperatures, with intrinsic viscosity and molar mass determined via Solomon–Ciuta and Mark–Houwink relations. Molar mass degradation followed first-order kinetics, yielding rate constants and degradation lifetimes. Structural parameters, including radius of gyration and second virial coefficient, produced scaling coefficients of 0.62 and 0.15, consistent with perturbed coil conformations in a good solvent. The shape factor confirmed preservation of an ideal random coil structure despite irradiation. Conformational flexibility was further analyzed using theoretical models. Transition state theory (TST) revealed that e-beam radiation lowered molar mass and activation energy but raised activation entropy, implying reduced flexibility alongside enhanced solvent interactions. The freely rotating chain (FRC) model estimated end-to-end distance (Rθ) and characteristic ratio (C), while the worm-like chain (WLC) model quantified persistence length (lp). Results indicated decreased Rθ, increased lp, and largely unchanged C, suggesting diminished chain flexibility without significant deviation from ideal coil behavior. Overall, this work provides new insights into Gellan’s scaling laws and flexibility under aerobic low-dose E-beam irradiation, with relevance for bioactive polysaccharide applications. Full article
(This article belongs to the Section Theoretical and Computational Chemistry)
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24 pages, 3030 KB  
Article
Fire Resistance Prediction in FRP-Strengthened Structural Elements: Application of Advanced Modeling and Data Augmentation Techniques
by Ümit Işıkdağ, Yaren Aydın, Gebrail Bekdaş, Celal Cakiroglu and Zong Woo Geem
Processes 2025, 13(10), 3053; https://doi.org/10.3390/pr13103053 - 24 Sep 2025
Viewed by 275
Abstract
In order to ensure the earthquake safety of existing buildings, retrofitting applications come to the fore in terms of being fast and cost-effective. Among these applications, fiber-reinforced polymer (FRP) composites are widely preferred thanks to their advantages such as high strength, corrosion resistance, [...] Read more.
In order to ensure the earthquake safety of existing buildings, retrofitting applications come to the fore in terms of being fast and cost-effective. Among these applications, fiber-reinforced polymer (FRP) composites are widely preferred thanks to their advantages such as high strength, corrosion resistance, applicability without changing the cross-section and easy assembly. This study presents a data augmentation, modeling, and comparison-based approach to predict the fire resistance (FR) of FRP-strengthened reinforced concrete beams. The aim of this study was to explore the role of data augmentation in enhancing prediction accuracy and to find out which augmentation method provides the best prediction performance. The study utilizes an experimental dataset taken from the existing literature. The dataset contains inputs such as varying geometric dimensions and FRP-strengthening levels. Since the original dataset used in the study consisted of 49 rows, the data size was increased using augmentation methods to enhance accuracy in model training. In this study, Gaussian noise, Regression Mixup, SMOGN, Residual-based, Polynomial + Noise, PCA-based, Adversarial-like, Quantile-based, Feature Mixup, and Conditional Sampling data augmentation methods were applied to the original dataset. Using each of them, individual augmented datasets were generated. Each augmented dataset was firstly trained using eXtreme Gradient Boosting (XGBoost) with 10-fold cross-validation. After selecting the best-performing augmentation method (Adversarial-like) based on XGBoost results, the best-performing augmented dataset was later evaluated in HyperNetExplorer, a more advanced NAS tool that can find the best performing hyperparameter optimized ANN for the dataset. ANNs achieving R2 = 0.99, MSE = 22.6 on the holdout set were discovered in this stage. This whole process is unique for the FR prediction of structural elements in terms of the data augmentation and training pipeline introduced in this study. Full article
(This article belongs to the Special Issue Machine Learning Models for Sustainable Composite Materials)
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30 pages, 8820 KB  
Article
Deflection Control of Concrete Wide Beams Supporting Columns Using CFRP Composites and Honeycomb Plates
by Abdulaziz Baatiah, Hussein Elsanadedy, Aref Abadel, Husain Abbas, Tarek Almusallam and Yousef Al-Salloum
Polymers 2025, 17(18), 2560; https://doi.org/10.3390/polym17182560 - 22 Sep 2025
Viewed by 437
Abstract
In the Middle East, RC joist slab systems with wide beams are widely used for residential floors. However, when these beams support planted columns, excessive deflection beyond code limits is often observed, despite adequate flexural and shear design. This paper experimentally assesses, for [...] Read more.
In the Middle East, RC joist slab systems with wide beams are widely used for residential floors. However, when these beams support planted columns, excessive deflection beyond code limits is often observed, despite adequate flexural and shear design. This paper experimentally assesses, for the first time, the efficacy of using carbon-fiber-reinforced polymer (CFRP) sheets alone versus a novel hybrid system comprising CFRP sheets and CFRP/honeycomb plates in controlling deflection in RC wide beams with planted columns. Four RC wide beam specimens at half-scale, each featuring a planted column, were tested to failure. Two control specimens, the first one was designed to reflect standard construction practices. It was sufficiently designed in flexure and shear, but its deflection exceeded code requirements. The second was designed to satisfy the code deflection requirements. The remaining specimens were strengthened using two different techniques: one with externally bonded CFRP sheets and the other with the hybrid system. The findings demonstrated a marked improvement in the flexural performance of the retrofitted wide beams, with peak load increases of 65–71%, stiffness gains of 63–67%, and reduced deflections meeting serviceability requirements (deflection at peak load was reduced by 45–48%). Furthermore, an analysis procedure was developed to estimate the flexural strength and deflection of these beams. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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20 pages, 8741 KB  
Article
Experimental and Numerical Studies of “Wood–Composite” Reinforcement in Bending Sheared Wooden Beams Using Pre-Stressed Natural and Artificial Fibers
by Agnieszka Katarzyna Wdowiak-Postulak, Grzegorz Świt, Aleksandra Krampikowska and Luong Minh Chinh
Materials 2025, 18(18), 4418; https://doi.org/10.3390/ma18184418 - 22 Sep 2025
Viewed by 437
Abstract
Recent studies have confirmed the effectiveness of using natural fibers and fiber-reinforced polymer (FRP) composites as methods to improve the mechanical properties of timber structures. This improvement is particularly evident in static and dynamic flexural and shear performance. Moreover, there is a paucity [...] Read more.
Recent studies have confirmed the effectiveness of using natural fibers and fiber-reinforced polymer (FRP) composites as methods to improve the mechanical properties of timber structures. This improvement is particularly evident in static and dynamic flexural and shear performance. Moreover, there is a paucity of literature pertaining to numerical models that predict the non-linear behaviour of low-quality timber beams reinforced with natural and man-made fibers. The present article expounds upon a shear bending study of timber beams reinforced with bars in addition to other materials. The experimental study yielded the following findings: the best properties were obtained with hybrid reinforcement, in comparison to the reference beams. The enhancement of load-bearing capacity and stiffness for beams that have been reinforced with pre-stressed basalt bars was found to be the most advantageous, with increases of approximately 17% and 8%, respectively. Natural fibers exhibited slightly lower values, with an increase in load-bearing capacity and stiffness of approximately 14% and 3%, respectively, when compared to beams that had not been reinforced. Moreover, the numerical analyses yielded analogous results to those obtained from the experimental study. The numerical models thus proved to be a valid tool with which to study the influence of the reinforcement factor. Full article
(This article belongs to the Section Advanced Composites)
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41 pages, 10748 KB  
Article
Simulation-Based Study on the Performance of NSM-CFRP Strengthening in Prestressed Concrete T-Beams Under Seismic Loading
by Yanuar Haryanto, Hsuan-Teh Hu, Anggun Tri Atmajayanti, Fu-Pei Hsiao, Laurencius Nugroho and Nanang Gunawan Wariyatno
Materials 2025, 18(18), 4386; https://doi.org/10.3390/ma18184386 - 19 Sep 2025
Viewed by 422
Abstract
Prestressed concrete structures are facing serviceability challenges due to rising live loads, material degradation, and seismic demands. Retrofitting with carbon fiber-reinforced polymer (CFRP) offers a cost-effective alternative to full replacement. This study presents a finite element (FE) modeling framework to simulate the seismic [...] Read more.
Prestressed concrete structures are facing serviceability challenges due to rising live loads, material degradation, and seismic demands. Retrofitting with carbon fiber-reinforced polymer (CFRP) offers a cost-effective alternative to full replacement. This study presents a finite element (FE) modeling framework to simulate the seismic performance of prestressed concrete T-beams retrofitted in the negative moment region using near-surface-mounted (NSM) CFRP rods and sheets. The model incorporates nonlinear material behavior and cohesive interaction at the CFRP–concrete interface and is validated against experimental benchmarks, with ultimate load prediction errors of 4.41% for RC T-beams, 0.49% for prestressed I-beams, and 1.30% for prestressed slabs. A parametric investigation was conducted to examine the influence of CFRP embedment depth and initial prestressing level under three seismic conditions. The results showed that fully embedded CFRP rods consistently improved the beams’ ultimate load capacity, with gains of up to 10.84%, 16.84%, and 14.91% under cyclic loading, near-fault ground motion, and far-field ground motion, respectively. Half-embedded CFRP rods also prove effective and offer comparable improvements where full-depth installation is impractical. The cyclic load–displacement histories, the time–load histories under near-fault and far-field excitations, stiffness degradation, and damage contour analysis further confirm that the synergy between full-depth CFRP retrofitting and optimized prestressing enhances structural resilience and energy dissipation under seismic excitation. Full article
(This article belongs to the Section Construction and Building Materials)
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47 pages, 1967 KB  
Review
Reinforced Concrete Beams with FRP and Hybrid Steel–FRP Composite Bars: Load–Deflection Response, Failure Mechanisms, and Design Implications
by Paulina Dziomdziora and Piotr Smarzewski
Materials 2025, 18(18), 4381; https://doi.org/10.3390/ma18184381 - 19 Sep 2025
Viewed by 537
Abstract
Corrosion concerns motivate the use of alternatives to conventional steel reinforcement in RC beams. This review evaluates fiber-reinforced polymer (FRP) bars and hybrid steel–FRP composite bars (SFCBs) used for durability-critical applications. We conducted a structured literature search focused on 2010–2025 and included seminal [...] Read more.
Corrosion concerns motivate the use of alternatives to conventional steel reinforcement in RC beams. This review evaluates fiber-reinforced polymer (FRP) bars and hybrid steel–FRP composite bars (SFCBs) used for durability-critical applications. We conducted a structured literature search focused on 2010–2025 and included seminal pre-2010 studies for context. Experimental studies and code provisions were screened to synthesize evidence on load–deflection response, cracking, and failure, with brief notes on UHPC systems. FRP-RC offers corrosion resistance but limited ductility and an abrupt post-peak response. Steel is ductile and provides warning before failure. SFCB combines durability with steel-core ductility and yields gradual softening and higher energy absorption. Practice should select reinforcement based on stiffness–ductility–durability trade-offs. Current codes only partially cover hybrids. Key gaps include standardized bond–slip and tension-stiffening models for SFCB and robust data on long-term performance under aggressive exposure. Full article
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13 pages, 2951 KB  
Article
Development of Novel Composite Core Using Powdered Macadamia Nutshell and Its Sandwich Structures for Building and Other Engineering Applications
by Md Mainul Islam, Sutirtha Chowdhury and Md Sefat Khan
Materials 2025, 18(18), 4369; https://doi.org/10.3390/ma18184369 - 18 Sep 2025
Viewed by 376
Abstract
Growing environmental concerns and the depletion of fossil-based resources have accelerated the demand for sustainable alternatives in engineering and construction materials. Among these, bio-based composites have gained attention for their use of renewable and eco-friendly resources. Macadamia nutshells, typically treated as agricultural waste, [...] Read more.
Growing environmental concerns and the depletion of fossil-based resources have accelerated the demand for sustainable alternatives in engineering and construction materials. Among these, bio-based composites have gained attention for their use of renewable and eco-friendly resources. Macadamia nutshells, typically treated as agricultural waste, possess high strength, brittleness, heat resistance, and fracture toughness, making them attractive candidates for structural applications. Australia alone contributes nearly 40% of global macadamia production, generating significant shell by-products that could be repurposed into high-value composites. This study investigates the development of novel composite cores and sandwich structures using macadamia nutshell particles reinforced in an epoxy polymer matrix. Two weight ratios (10% and 15%) and two particle sizes (200–600 µm and 1–1.18 mm) were employed, combined with laminating epoxy resin and hardener to fabricate composite cores. These cores were further processed into sandwich specimens with carbon fabric skins. Flexural and short beam shear (SBS) tests were conducted to evaluate the mechanical behaviour of the composites. The results demonstrate that higher filler content with fine particles achieved up to 15% higher flexural strength and 18% higher stiffness compared to coarser particle composites. Sandwich structures exhibited markedly improved interlaminar shear strength (8–15 MPa), confirming superior load transfer and durability. The results demonstrate that higher filler content and finer particles provided the most favourable mechanical performance, showing higher flexural strength, stiffness, and shear resistance compared to coarser particle formulations. Sandwich structures significantly outperformed core-only composites due to improved load transfer and resistance to bending and shear stresses, with the 15% fine-particle configuration emerging as the optimal formulation. By transforming macadamia nutshells into value-added composites, this research highlights an innovative pathway for waste utilisation, reduced environmental impact, and sustainable material development. The findings suggest that such composites hold strong potential for structural applications in construction and related engineering fields, especially in regions with abundant macadamia production. This study reinforces the role of agricultural by-products as practical solutions for advancing green composites and contributing to circular economy principles. Full article
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29 pages, 8115 KB  
Article
Experimental Investigation of Bond Performance Between GFRP Bars and Concrete Considering Confinement Effect
by Zhiyong Li, Zhifeng Wu, Jinhai Fu and Duanfeng Zhao
Buildings 2025, 15(18), 3385; https://doi.org/10.3390/buildings15183385 - 18 Sep 2025
Viewed by 328
Abstract
To investigate the influence of transverse confinement on the bond performance between glass-fiber reinforced polymer (GFRP) bars and concrete, an experimental study involving 28 beam-type bond specimens was designed and conducted. The effects of key parameters, including the spacing of transverse stirrup confinement [...] Read more.
To investigate the influence of transverse confinement on the bond performance between glass-fiber reinforced polymer (GFRP) bars and concrete, an experimental study involving 28 beam-type bond specimens was designed and conducted. The effects of key parameters, including the spacing of transverse stirrup confinement (60, 80, and 120 mm), concrete strength (C30 and C50), concrete cover thickness (1.5d and 2.5d), surface characteristics of GFRP bars (ribbed and sand coated), bar diameter (16 and 20 mm), and bond length (5d and 10d), on the bond-slip behavior and failure modes were systematically examined. The results indicate that transverse stirrup confinement effectively restrains the development of splitting cracks, thereby significantly enhancing bond strength and improving the ductility of the bond interface. Both the bond strength and residual bond strength increase as stirrup spacing decreases. Under confined conditions, the bond strength of ribbed GFRP bars is 17.26% to 41.72% higher than that of sand-coated bars. Additionally, bond strength increases with higher concrete strength and greater concrete cover thickness but decreases with longer bond lengths. This study provides an experimental basis and theoretical reference for the design of GFRP-reinforced concrete structures that consider the transverse confinement effect. Full article
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