Search Results (183)

Biodegradable polymers offer environmental advantages compared to fossil-based alternatives, but they currently lack the stretchability required for demanding applications such as mesh fabrics for woven flexible intermediate bulk container (FIBC) bags and stretch, shrink, and cling films. The goal of this research is to enhance the stretchability of biodegradable blends based on 80% poly(butylene adipate-co-terephthalate) (PBAT) and 20% poly(lactic acid) (PLA) through reactive extrusion. Radical initiator (dicumyl peroxide (DCP)) and chain extenders (maleic anhydride (MA), glycidyl methacrylate (GMA)) were employed to improve the melt strength and elasticity of the extruded films. The reactive blends were initially prepared using a batch mixer and subsequently compounded in a twin-screw extruder. Films were produced via cast extrusion. 0.1% wt. DCP led to a 200% increase in elongation at break and a 44% improvement in tensile strength. Differential scanning calorimetry and scanning electron microscopy revealed enhanced miscibility between components. Shear and complex viscosity increased by 38% and 85%, compared to the neat blend, respectively. Reactive extrusion led to a better dispersion and distribution of the phases. An improved interfacial adhesion between the phases, in addition to higher molecular weight, led to enhanced melt strength and improved stretchability. Full article

Biodegradable mulch films (BDMs) are considered a promising solution for mitigating plastic residue pollution in agroecosystems. However, the degradation behavior and ecological impacts of their residues on soil–plant systems remain unclear. Here, a pot experiment was conducted using an acidic purple soil (AS), a neutral purple soil (NS), and a calcareous purple soil (CS) to investigate the degradation of 1% (w/w) microplastics derived from polyethylene mulch film (PE-MPs) and polybutylene adipate terephthalate/polylactic acid (PBAT/PLA) mulch film (Bio-MPs), as well as their effects on soil properties, bacterial communities, and radish growth. PE-MPs degraded slightly, while the degradation of Bio-MPs followed the order of NS > CS > AS. PE-MPs and Bio-MPs enhanced the nitrification and radish growth in AS but had no significant effects on soil properties and radish growth in CS. Bio-MPs notably increased the relative abundance of PBAT/PLA degradation-related bacteria, such as Ramlibacter, Bradyrhizobium, and Microbacterium, across the three soils. In NS, Bio-MPs raised soil pH and enriched nitrogen-fixing and denitrifying bacteria, leading to a decrease in NO₃⁻-N content and radish biomass. Overall, the effects of Bio-MPs on soil–plant systems varied with soil properties, which are closely related to their degradation rates. These findings highlight the need to assess the ecological risks of BDM residues before their large-scale use in agriculture. Full article

The increasing production of bioplastics worldwide requires sustainable end-of-life solutions to minimize the environmental burden. Anaerobic digestion (AD) has been recognized as a potential technology for valorizing waste and producing renewable energy. However, the inherent resistance of certain bioplastics to degradation under anaerobic conditions requires specific strategies for improvement. Thus, in this review, the anaerobic biodegradability of commonly used bioplastics such as polylactic acid (PLA), polyhydroxybutyrate (PHB), polybutylene adipate-co-terephthalate (PBAT), polybutylene succinate (PBS), polycaprolactone (PCL), and starch- and cellulose-based bioplastics are critically evaluated for various operational parameters, including the temperature, particle size, inoculum-to-substrate ratio (ISR) and polymer type. Special attention is given to process optimization strategies, including pretreatment techniques (mechanical, thermal, hydrothermal, chemical and enzymatic) and co-digestion with nutrient-rich organic substrates, such as food waste and sewage sludge. The combinations of these strategies used for improving hydrolysis kinetics, increasing the methane yield and stabilizing reactor performance are described. In addition, new technologies, such as hydrothermal pretreatment and microbial electrolysis cell-assisted AD, are also considered as prospective strategies for reducing the recalcitrant nature of some bioplastics. While various strategies have enhanced anaerobic degradability, a consistent performance across bioplastic types and operational settings remains a challenge. By integrating key recent findings and limitations alongside pretreatment and co-digestion strategies, this review offers new insights to facilitate the circular use of bioplastics in solid waste management systems. Full article

Developing sustainable packaging materials has become a global priority in response to environmental concerns associated with conventional plastics. This study used a wheat flour byproduct (glue flour, GF) and poly(butylene adipate-co-terephthalate) (PBAT) to produce films via blown extrusion, incorporating rosemary extract (RE) at 2% (FRE2) and 4% (FRE4) (w/w). A control film (FCO) was formulated without RE. The physicochemical, thermal, mechanical, and biodegradation properties of the films were evaluated. FCO, FRE2, and FRE4 exhibited tensile strength (TS) values between 8.16 and 9.29 MPa and elongation at break (ELO) above 889%. Incorporating 4% RE decreased luminosity (91.38 to 80.89) and increased opacity (41.14 to 50.95%). A thermogravimetric analysis revealed a main degradation stage between 200 °C and 450 °C, with FRE2 showing the highest residual mass (~15% at 600 °C). Sorption isotherms indicated enhanced hydrophobicity with RE, thereby reducing the monolayer moisture content from 5.23% to 3.03%. Biodegradation tests revealed mass losses of 64%, 58%, and 66% for FCO, FRE2, and FRE4, respectively, after 180 days. These findings demonstrate that incorporating RE into GF/PBAT blends via blown extrusion is a promising strategy for developing biodegradable films with enhanced thermal behavior, mechanical integrity, and water resistance, contributing to the advancement of sustainable packaging materials. Full article

A novel biodegradable food packaging material based on cassava thermoplastic starch (TPS) and polybutylene adipate terephthalate (PBAT) blends containing food preservatives was successfully developed using blown-film extrusion. This active packaging is designed to enhance the appearance, taste, and color of food products, while delaying quality deterioration. However, the incorporation of food preservatives directly influences consumer perception, as well as health and safety concerns. Therefore, this research aims to assess the risks associated with both intentionally added substances (IAS) and non-intentionally added substances (NIAS) present in the developed active packaging. The migration of both intentionally and non-intentionally added substances (IAS and NIAS) was evaluated using gas chromatography–mass spectrometry (GC-MS) and ultra-high-performance liquid chromatography coupled with quadrupole time-of-flight mass spectrometry (UHPLC-Q-TOF-MS). Fifteen different volatile compounds were detected, with the primary compound identified as 1,6-dioxacyclododecane-7,12-dione, originating from the PBAT component. This compound, along with others, resulted from the polymerization of adipic acid, terephthalic acid, and butanediol, forming linear and cyclic PBAT oligomers. Migration experiments were conducted using three food simulants—95% ethanol, 10% ethanol, and 3% acetic acid—over a period of 10 days at 60 °C. No migration above the detection limits of the analytical methods was observed for 3% acetic acid and 10% ethanol. However, migration studies with 95% ethanol revealed the presence of new compounds formed through interactions between the simulant and PBAT monomers or oligomers, indicating the packaging’s sensitivity to high-polarity food simulants. Nevertheless, the levels of these migrated compounds remained below the regulatory migration limits. Full article

Antistatic and anti-flame biodegradable polymer composites were developed by melt-blending polybutylene succinate (PBS) with epoxy resin, polybutylene adipate-co-terephthalate (PBAT), and MgO particles. The composite films were prepared using a two-roll mill and an extrusion-blown film machine. Plasma and sparking techniques were used to improve the antistatic properties of the composites. The PBS/E1/PBAT/MgO 15% composite exhibited an improvement in V-1 rating of flame retardancy, indicating an enhancement in the flame retardancy of biodegradable composite films. The tensile strength of the PBS/PBAT blend increased from 19 MPa to 25 MPa with the addition of 1% epoxy due to the epoxy reaction increasing compatibility between PBS and PBAT. The PBS/E1/PBAT and PBS/E1/PBAT blends with MgO 0, 0.5, and 1% showed increases in the contact angle to 80.9°, 83.0°, and 85.7°, respectively, because the epoxy improved the reaction between PBS and PBAT via the MgO catalyst effect. Fourier-transform infrared spectroscopy confirmed the reaction between the epoxy groups of the epoxy resin and the carboxyl end groups of PBS and PBAT by new peaks at 1246 and 1249 cm⁻¹. Plasma technology (sputtering) presents better antistatic properties than the sparking process because of the high consistency of the metal nanoparticles on the surface. This composite can be applied for electronic devices as sustainable packaging. Full article

Poly(butylene adipate-co-terephthalate) (PBAT) is a promising biodegradable polymer with balanced mechanical properties and excellent degradability, making it an ideal material to reduce plastic pollution. However, its susceptibility to ultraviolet (UV) degradation, due to photosensitive aromatic rings and carbonyl groups in its structure, limits its use in outdoor settings like mulch films. Conventional methods of incorporating small-molecule UV stabilizers face challenges such as poor compatibility, uneven dispersion, and migration under environmental conditions, reducing their effectiveness over time. This study developed a novel strategy to enhance PBAT’s UV resistance by chemically bonding UV-stabilizing moieties directly into its molecular chains to address these limitations. A novel UV absorber containing a polymerizable group was synthesized and copolymerized with PBAT’s main chain, creating an intrinsically UV-stable PBAT. The UV-stable PBAT was evaluated for UV resistance, mechanical performance, and durability through accelerated aging and solvent extraction tests. The results demonstrated that UV-stable PBAT exhibited exceptional light stabilization effects, with no detectable UV absorber leaching in ethanol even after 114 h, whereas PBAT blends lost nearly 90% of UV-0 within 24 h. Furthermore, UV-stable PBAT maintained 67.1% tensile strength and 48.8% elongation at break after aging, which exhibited the best mechanical retention performance. Even when subjected to solvent extraction, the 42.6% tensile strength retention outperformed the PBAT blends. This innovative chemical modification overcomes the limitations of additive-based stabilization, offering improved durability, compatibility, and performance in outdoor applications. Our research provides key insights into the fundamental properties of PBAT films for UV resistance, demonstrating their potential for use in demanding fields such as agricultural films. Full article

Sustainable polymers have attracted interest due to their ability to biodegrade under specific conditions in soil, compost, and the marine environment; however, they have comparatively lower mechanical properties, limiting their widespread use. This study explores the effect of incorporating waste soy biomass into sustainable polymers (including biodegradable and biobased) on the thermal and mechanical properties of the resultant blends. The dispersion of the waste soy biomass in the polymer matrix is also investigated in relation to particle size (17 µm vs. 1000 µm). Fine waste soy biomass did not significantly affect the melting temperature of the polymers (polyhydroxyalkanoates, polybutylene adipate terephthalate, polybutylene adipate terephthalate/poly(lactic) acid, and biobased linear low-density polyethylene) used in this study, but their enthalpy of fusion decreased after soy was melt-blended with the polymers. The tensile modulus of the polymers filled with fine waste soy biomass powder (17 µm) was enhanced when melt-blended as compared to unfilled polymers. Additionally, it was found that fine waste soy powder (17 µm) increased the tensile modulus of the polymer blends without significantly affecting processability, while coarse waste soy meal (1000 µm) generally reduced elongation at break due to poor dispersion and stress concentration; however, this effect was less pronounced in PHA blends, where improved compatibility was observed. Full article

The concern for the environment and sustainability has intensified the search for alternative materials to replace non-degradable plastics. Poly(butylene adipate-co-terephthalate) (PBAT) is a bioplastic that has been extensively studied due to its excellent mechanical properties, which are similar to those of low-density poly(ethylene) (LDPE). However, the high cost of this polymer still hinders its wider application. Among the different approaches that have been studied, blending PBAT with thermoplastic starch (TPS) could be an interesting solution to reduce the cost of the material and increase the degradability of the blends. This review covers most of the work reported in recent years on PBAT/TPS blends, including the effects of starch plasticizers, starch modifications, processing methods, use of chain extenders, various compatibilizers, and additives used for different applications. Full article

This review addresses the growing demand for sustainable alternatives to conventional synthetic nets used in marine and agricultural applications, which are often persistent, poorly degradable, and difficult to manage at end of life. It examines recent developments in biodegradable polymers—particularly polylactic acid (PLA), polyhydroxyalkanoates (PHAs), and poly(butylene adipate-co-terephthalate) (PBAT)—alongside reinforced blends and nanocomposites designed to improve mechanical performance and degradation behavior under real-world conditions. Strategies based on the regeneration of discarded nets, especially those made from polyamide 6 (PA6), are also considered for their potential to close material loops and reduce environmental leakage. A critical analysis of current testing protocols and regulatory frameworks is provided to assess their suitability for novel materials. In addition, this study highlights the emergence of multifunctional nets capable of providing environmental sensing or biological support, marking a transition toward adaptive and ecosystem-responsive designs. Finally, a survey of ongoing European and international projects illustrates scalable pathways for implementing biodegradable and recyclable netting systems, integrating material innovation with circular economy strategies. These findings emphasize the need for harmonized standards, targeted environmental testing, and cross-sectoral collaboration to enable the large-scale adoption of sustainable net technologies. Full article

Due to the widespread utilization of biodegradable plastics (such as polylactic acid (PLA) and polybutylene adipate terephthalate (PBAT)) as alternatives to traditional plastics such as PE and PP, the disposal of the end-of-use biodegradable plastic products mixed with other waste has increasingly become an issue. This study investigated the co-pyrolysis characteristics, kinetic features, product formation, and synergistic effects of common biodegradable plastics (PLA and PBAT) and kitchen waste (KW) at different mass ratios, using TGA-FTIR-GC/MS. The findings revealed that the addition of KW significantly lowered the pyrolysis temperature. For the PLA and KW with a 2:1 mass ratio, the activation energy decreased by approximately 35 kJ/mol compared to PLA pyrolysis alone. The production of lactide increases significantly, while the formation of aldehydes and CO decreases. Moreover, the co-pyrolysis of KW and PBAT reduces the formation of harmful substances such as tetrahydrofuran and cyclopentanone. This study provides valuable insights into the pyrolysis process of mixed biodegradable plastic waste, offering a better approach for the disposal of similar forms of waste and resource recovery scenarios. Full article

Microplastics (MPs), as emerging pollutants, have elicited global concerns. However, few studies have evaluated MPs with varying sizes and their adverse effects on plant growth in farmland soils. In this study, a greenhouse pot experiment was conducted to evaluate the effects of polyethylene (PE) and polybutylene adipate terephthalate (PBAT) with two particle sizes (100 μm and 1000 μm) on the growth, photosynthetic properties, and antioxidant enzyme activity of buckwheat (Fagopyrum esculentum Moench), as well as soil properties. Overall, the results showed that MPs had a certain inhibitory effect on buckwheat growth, especially with the PE treatment of 100 μm particle size. The addition of PE and PBAT inhibited photosynthesis, induced oxidative stress, and decreased soil nutrient availability (specifically ammonium nitrogen, nitrate nitrogen, available potassium, and available phosphorus content), reducing above and belowground biomass. In addition, we observed that the type and size of MPs had a significant effect on buckwheat growth parameters. Degradable MPs (PBAT) showed less toxicity than non-degradable MPs (PE), and MPs with a smaller microplastic particle size (100 μm) displayed a greater inhibitory effect than larger ones (1000 μm). In conclusion, MPs showed significant inhibitory effects on the growth of buckwheat plants, highlighting the necessity for further research in this area. Full article

This research developed a biodegradable absorbent pad using polybutylene adipate terephthalate (PBAT) and thermoplastic starch (TPS) films, combined with hairy basil (Ocimum basilicum) seed powder (HBP) to extend the shelf life of fresh pork during cold storage. To form the biocomposite film, PBAT was blended with TPS in ratios of 100:0, 90:10, 70:30, and 50:50. The PBAT:TPS ratio of 70:30 (PB7T3) was the most suitable in terms of mechanical properties and water permeation. Therefore, PB7T3 was selected to fabricate the absorbent pad for extending the shelf life of fresh pork during cold storage. For the storage test, 100 g of pork pieces was placed in PET trays (12 cm × 12 cm), each containing a different absorbent: the control (no pad), a commercial absorbent pad, and the PB7T3 absorbent pad. The pork samples were stored at 4 °C for 8 days and analyzed for color change, total plate count (TPC), total volatile basic nitrogen (TVB-N), pH, and drip loss on days 0, 2, 4, 6, and 8. The results indicated that the PB7T3 absorbent pad effectively extended the shelf life of fresh pork compared to the control, with no significant difference compared to the commercial absorbent pad made from plastic. This research opens new avenues for developing sustainable absorbent pads, contributing to reduced reliance on conventional non-biodegradable plastics. Full article

The environmental impact of conventional plastics has spurred interest in biopolymers as sustainable alternatives, yet their performance under abiotic degradation conditions still remain unclear. This study investigated the effects of ultraviolet C (UV-C) irradiation and its combination with water immersion (UV-C/H₂O) on films of commercial poly(butylene adipate-co-terephthalate)-thermoplastic starch (PBAT/TPS) blends. Changes in structural, chemical, morphological, and thermal properties, as well as molar mass, were analyzed. The results showed distinct degradation mechanisms during exposure to UV-C irradiation either in dry or during water-immersion conditions. UV-C irradiation disrupted PBAT ester linkages, inducing photodegradation and chain scission, leading to a more pronounced molar mass decrease compared to that under water immersion, where a more restrained impact on the molar mass was ascribed to diffuse attenuation coefficient of irradiation. Nevertheless, under UV-C/H₂O conditions, erosion and disintegration were enhanced by dissolving and leaching of mainly the TPS fraction, creating a porous structure that facilitated the degradation of the film. Blends with higher TPS content exhibited greater susceptibility, with pronounced reductions in PBAT molar mass. In conclusion, exposure of films of PBAT/TPS blends to ultraviolet/water-assisted environments effectively initiated abiotic degradation, in which fragmentation was accentuated by the contribution of water immersion. Full article

To extend food shelf life and reduce plastic pollution, halloysite nanotubes (HNTs) were employed as a carrier to load cinnamon essential oils (CEOs), and the nanotubes were blended with polybutylene adipate co-terephthalate (PBAT) resin to fabricate the film with non-contact antimicrobial activity. The results showed that the HNTs had a high loading efficiency (about 11%) for CEOs. The retention rate of CEOs in HNTs was still 33% after twenty days later, which indicated that the CEOs/HNTs nanoparticles had a long-acting controlled-released effect. The composite films represented excellent mechanical properties and antibacterial effects against Staphylococcus aureus and Escherichia coli due to the non-contact antimicrobial activity of CEOs. The strawberries remained fresh after five days when the composite film was applied in the packaging of strawberries, which proves that composite films can extend the shelf life of food. Therefore, it has potential application prospects in the food industry. Full article