Search Results (348)

Microplastics (MPs) and nanoplastics (NPs) can affect microbial abundance and activity, likely by damaging cell membrane components. While their effects on anaerobic digestion are known, less is understood about their impact on microbes involved in contaminant bioremediation. Chlorinated volatile organic contaminants (CVOCs) such as tetrachloroethene (PCE) and explosives like hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) are common in the environment, and their bioremediation is a promising cleanup strategy. This study examined how polystyrene (PS) and polyamide 6 (PA6) MPs and NPs influence CVOC and RDX biodegradation. PS particles did not inhibit the CVOC-degrading community SDC-9, but PA6 MPs impaired the reductive dechlorination of trichloroethene (TCE) to cis-1,2-dichloroethene (cis-DCE), causing a “cis-DCE stall” with no further conversion to vinyl chloride (VC) or ethene. Only 45% of TCE was dechlorinated to cis-DCE, and Dehalococcoides mccartyi abundance dropped 1000-fold in 35 days with PA6 MPs. In contrast, neither PA6 nor PS MPs and NPs affected RDX biotransformation. These results highlight the significant impact of PA6 MPs on CVOC biodegradation and the need to consider plastic pollution in environmental management. Full article

To meet the rapid maneuverability and lightweight demands of micro-nano satellites, a space micro solid thruster using 3D-printed short glass fiber reinforced polyamide 6 (PA6GF) composites was developed. Thruster shells with wall thicknesses of 4, 3, and 2.5 mm were designed, and ground ignition tests were conducted to monitor chamber pressure and shell temperature. Compared with conventional metallic thrusters, PA6GF composites have exhibited excellent thermal insulation and sufficient mechanical strength. Under 8 MPa and 2773 K ignition conditions, the shell thickness was reduced to 2.5 mm and could withstand pressures up to 10.37 MPa. These results indicate that PA6GF composites are well-suited for space micro solid thrusters with inner diameters of 15–70 mm, offering new possibilities for lightweight space propulsion system design. Full article

This study presents data from Reverse Osmosis (RO) and Nanofiltration (NF) spiral-wound polyamide modules tested in a semi-pilot plant with multicomponent mixtures of Volatile Fatty Acids (VFAs) comprising acetic, propionic, butyric, valeric, and hexanoic acids. A robust method combining film theory and dissociation equilibria was developed to estimate interfacial concentrations, enabling accurate analysis of concentration polarization, real rejection, and effective transmembrane driving force. Concentration polarization strongly affects NF membranes, resulting in real rejections up to 20% higher than apparent values, while its effect is negligible for RO membranes. NF rejections show marked sensitivity to pH and VFA feed concentration: at 20 g/L and highest flux, acetic acid real rejection increases from 80% to 91% as pH rises from 6 to 9. At pH 7, rejections decline with feed concentration, with acetic acid dropping from 55% at 20 g/L to 32% at 63 g/L, at the same flux. These changes correlate with the molecular weight of the acids. Conversely, RO rejections are marginally affected by pH and not influenced by concentration due to dominant steric exclusion. Membrane permeabilities remain unaffected by VFAs and align with pure water values. The data analysis framework is effective and applicable across a wide range of conditions and membranes. Full article

Increased concern for human health and the environment has pushed various industries to adopt new approaches towards satisfying modern regulations. Strategies to achieve these approaches include utilizing lightweight materials, repurposing waste materials, and substituting synthetic polymers with bio-based counterparts. This study investigates the effects of treated fly ash (C) and bio-based polyamide 10.10 (PA10) on the thermal, morphological, and mechanical properties of glass fiber (GF)-reinforced polyamide 6 (PA6). Our main objective was to develop a composite that would allow for the partial replacement of glass fiber in reinforced polyamide 6 composites (PA6-30G) while maintaining a favorable balance of mechanical properties. Composites processed via melt processing demonstrated enhanced mechanical properties compared to PA6-30G. Notably, significant improvements were observed in impact strength and tensile strain at break. The addition of PA10 resulted in increases of 18% in impact strength and 35% in tensile strain relative to PA6-30G. Complementary, structural and morphological analyses confirmed strong interfacial interactions within the composite matrix. These findings indicate that a PA6/PA10 hybrid composite may represent a viable alternative material for potential automotive applications. Full article

This study investigates the hydrogen permeability of injection-molded polyamide 6 (PA6) nanocomposites reinforced with organo-modified montmorillonite (OMMT) at varying concentrations (1, 2.5, 5, and 10 wt. %) for potential use as Type IV composite-overwrapped pressure vessel (COPV) liners. While previous work examined their mechanical properties, this study focuses on their crystallinity, morphology, and gas barrier performance. The precise inorganic content was determined using thermal gravimetry analysis (TGA), while differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), and scanning electron microscopy (SEM) were used to characterize the structural and morphological changes induced by varying filler content. The results showed that generally higher OMMT concentrations promoted γ-phase formation but also led to increased agglomeration and reduced crystallinity. The PA6/OMMT-1 wt. % sample stood out with higher crystallinity, well-dispersed clay, and low hydrogen permeability. In contrast, the PA6/OMMT-2.5 and -5 wt. % samples showed increased permeability, which corresponded to WAXD and SEM evidence of agglomeration and DSC results indicating a lower degree of crystallinity. PA6/OMMT-10 wt. % showed the most-reduced hydrogen permeability compared to all other samples. This improvement, however, is attributed to a tortuous path effect created by the high filler loading rather than optimal crystallinity or dispersion. SEM images revealed significant OMMT agglomeration, and DSC analysis confirmed reduced crystallinity, indicating that despite the excellent barrier performance, the compromised microstructure may negatively impact mechanical reliability, showing PA6/OMMT-1 wt. % to be the most balanced candidate combining both mechanical integrity and hydrogen impermeability for Type IV COPV liners. Full article

Thermoplastic in situ Automated Fiber Placement (AFP) is an additive manufacturing method currently investigated for its suitability for the production of aerospace-grade composite structures. A considerable expense in this process is the manufacturing and preparation of a mold in which a composite part can be manufactured. One approach to lowering these costs is the use of a 3D-printable thermoplastic mold. However, AFP lay-up on a 3D-printed mold differs from the usage of a traditional metallic mold in various aspects. Most notable is a reduced stiffness of the mold, a lower thermal conductivity of the mold, and the need for varied process parameters of the AFP process. This study focuses on the investigation of the difference in mechanical and morphological characteristics of laminates produced on metallic and polymeric molds. To this end, the tensile strength and the interlaminar shear strength of laminates manufactured on each substrate were measured and compared. Additionally, morphological analysis using scanning electron microscopy and differential scanning calorimetry was performed to compare the crystallinity in laminates. No statistically significant difference in mechanical or morphological properties was found. Thus, thermoplastics were shown to be a suitable material for non-heated molds to manufacture in situ AFP composites. Full article

Type IV hydrogen storage cylinders are pivotal for high-pressure hydrogen storage and transportation, offering advantages such as lightweight design, high hydrogen storage density, and cost efficiency. Polyamide 6 (PA6) has emerged as a promising liner material due to its excellent mechanical strength, chemical resistance, and gas barrier properties. However, challenges remain, including high hydrogen permeability and insufficient mechanical performance under extreme temperature and pressure conditions. This review systematically summarizes recent advances in modification strategies to enhance PA6’s suitability for Type IV hydrogen storage cylinders. Incorporating nanofillers (e.g., graphene, montmorillonite, and carbon nanotubes) significantly reduces hydrogen permeability. In situ polymerization and polymer blending techniques improve toughness and interfacial adhesion (e.g., ternary blends achieve a special increase in impact strength). Multiscale structural design (e.g., biaxial stretching) and process optimization further enhance PA6’s overall performance. Future research should focus on interdisciplinary innovation, standardized testing protocols, and industry–academia collaboration to accelerate the commercialization of PA6-based composites for hydrogen storage applications. This review provides theoretical insights and engineering guidelines for developing high-performance liner materials. Full article

This study identifies different polymers using their fluorescent data under various light wavelengths that ranged from 245 nm to 345 nm in 10 nm intervals. The primary goal of the proposed method is to select optimal wavelengths that can lead to the accurate identification of six polymers: polyamide 6 (PA6), polymethyl methacrylate (PMMA), polypropylene (PP), polystyrene (PS), high-density polyethylene (HDPE), and polyethylene terephthalate (PET). By examining the specific fluorescence emission patterns of these polymers, the study provides insight into how each material responds uniquely to different excitation light sources. The potential approach could streamline polymer identification in recycling applications or even in quality control and environmental monitoring, including microplastics. This approach could lead to improved accuracy in polymer classification, contributing to more efficient material sorting and processing. Full article

The aim of this paper is to identify the most suitable material model for the numerical simulation of the incremental forming of polymeric materials using the finite element method. The analysis program used was Ls-Dyna, and two material models, namely material 24 (Piecewise Linear Plasticity) and material 89 (Plasticity Polymer), were chosen for comparison from the library of the program. A comparison was made between two polymeric materials, polyamide PA 6.6 and polyethylene HDPE 1000, with the following dimensions of the forming tools: punch diameter, D_p = 6 mm; die length, L_d = 190 mm; die radius, R_d = 5 mm; die corner radius, R_corner = 10 mm; and blankholder length, L_bl = 190 mm. The simulation using the finite element method was performed with the Ls-Dyna software, and the experimental research was carried out using the Kuka KR210-2 robot. The strains were measured with the Aramis 2M optical system. Experimental investigations were carried out simultaneously, and the results obtained were compared in terms of main strains, thickness reduction, and forces on three directions. Close results were obtained between theoretical and experimental research for both material models. Full article

In this study, a poly [ε-caprolactam-co-bis(2-hydroxyethyl) terephthalate] copolymer (P (CL-co-BHET)) was synthesized from para-terephthalic acid (PTA), ethylene glycol (EG), and caprolactam (CL). The crystallization behavior and thermal stability of the copolymer were thoroughly investigated. With the aid of molecular simulation, this study investigated the variation in interchain hydrogen bonding in the copolymer, focusing on the direction and the number of hydrogen bonds. The results revealed a close relationship between the copolymer chain structure, the variation in interchain hydrogen bonding, and the crystallization behavior and thermal stability of the copolymer. The introduction of BHET segments disrupted the regularity of the PA6 backbone and hydrogen bonding, leading to a decrease in the melting point, crystallization temperature, and crystallinity of the copolymer. The thermal stability of the copolymers also decreased, and the crystallization form gradually shifted from the α-crystalline to the γ-crystalline phase. The findings of this study are significant for evaluating the crystallization behavior of polyester amides and for predicting and regulating the properties of polyesteramide polymers. Full article

The additive manufacturing sector is rapidly developing, providing alternatives for mass production in the polymer composite industry. Due to the direction-dependent mechanical properties and high cost of fiber-reinforced polymeric materials, it is necessary to take advantage of alternative multi-materials and production technologies. In this study, a special geometric-shaped knitting technique was investigated using two different materials. The main material was polyamide 6 (PA6), and the inner or second material was PA6 with a 30 wt.% glass fiber addition by weight (PA6GF30). The special geometric shape, layer thickness, nozzle temperature, and post-heat treatment time were measured as process parameters in the production of the PA6/PA6GF30 composites with the fused deposition modeling (FDM) technique. The Taguchi design method and L9 fractional experiment were used in the experimental study. The mechanical behaviors of the PA6/PA6GF30 samples were obtained using tensile and impact tests. In addition, scanning electron microscopy (SEM) analyses were performed on the fracture lines of the PA6/PA6GF30 samples, and damage analyses were carried out in more detail. The experimental results were sorted using grey relational analysis (GRA). Moreover, the optimal experimental conditions and their related plots were obtained. As a result, the highest tensile strength of the PA6GF30 composite was 89.89 MPa with the addition of a special geometric shape. In addition, the maximum impact resistance value of the PA6/PA6GF30 composite was 83 kJ/m². Hence, the developed knitting method presented many advantages when using the FDM technique, and both were successfully used to produce the PA6/PA6GF30 composites. Full article

This study evaluates the tribological behavior of two elastomeric sealing materials—EPDM and TPV—sliding against 30 wt.% glass fiber-reinforced polyamide 66 (PA66GF30), a composite widely used in structural and guiding components. The application context is low-leakage valve systems in polymer electrolyte membrane fuel cells (PEMFCs), particularly on the cathodic (air) side, where dry contact and low-friction sealing are critical. Pin-on-disk tests were conducted under three normal loads (1, 3, and 6 N) and sliding speeds of approximately 0.05, 0.10, and 0.15 m/s (92, 183, and 286 RPM). The coefficient of friction (CoF), mass loss, and wear morphology were analyzed. TPV generally exhibited lower and more stable friction than EPDM, with CoF values exceeding 1.0 at 1 N but falling within 0.32–0.52 under typical operating conditions (≥3 N). EPDM reached a maximum mass loss of 0.060%, while TPV remained below 0.022%. Microscopy revealed more severe wear features in EPDM, including tearing and abrasive deformation, whereas TPV surfaces displayed smoother, more uniform wear consistent with its dual-phase morphology. These findings support the selection of TPV over EPDM in dry-contact sealing interfaces involving composite counterfaces in PEMFC systems. Full article

Thermoplastic fiber metal laminates (FMLs) are hybrid material systems that consist of a thin aluminum alloy sheet bonded to plies of fiber-reinforced adhesive. They provide excellent properties like fatigue strength, damage-tolerant properties, and inherent resistance to corrosion. However, they are still challenging materials in terms of the metal–composite interface, which is the weakest link in this material system. In this paper, an experimental–numerical method for the determination of the fracture stress and energy for metal–composite interlayer is presented and verified. The proposed method utilizes four different experimental tests: DCB test (interface opening—mode I), ENF test (interface shearing—mode II), MMB test (mixed-mode I+II—opening with the shearing of the interface) and three-point bending test (3PB). For each test, digital twin in the form of a numerical model is prepared. The established numerical models for DCB and ENF allowed us to determine fracture stress and energy for mode I and mode II, respectively. On the basis of the numerical and experimental (from the MMB test) data, the B-K exponent is determined. Finally, the developed material model is verified in a three-point bending test, which results in mixed-mode conditions. The research is conducted on the thermoplastic FML made of aluminum alloy sheet and glass fiber reinforced polyamide 6. The research presented is complemented by fundamental mechanical tests, image processing and Scanning Electron Microscopy (SEM) analysis. As an effect, for the tested material, fracture parameters are determined using the described method. Full article

This review addresses the growing demand for sustainable alternatives to conventional synthetic nets used in marine and agricultural applications, which are often persistent, poorly degradable, and difficult to manage at end of life. It examines recent developments in biodegradable polymers—particularly polylactic acid (PLA), polyhydroxyalkanoates (PHAs), and poly(butylene adipate-co-terephthalate) (PBAT)—alongside reinforced blends and nanocomposites designed to improve mechanical performance and degradation behavior under real-world conditions. Strategies based on the regeneration of discarded nets, especially those made from polyamide 6 (PA6), are also considered for their potential to close material loops and reduce environmental leakage. A critical analysis of current testing protocols and regulatory frameworks is provided to assess their suitability for novel materials. In addition, this study highlights the emergence of multifunctional nets capable of providing environmental sensing or biological support, marking a transition toward adaptive and ecosystem-responsive designs. Finally, a survey of ongoing European and international projects illustrates scalable pathways for implementing biodegradable and recyclable netting systems, integrating material innovation with circular economy strategies. These findings emphasize the need for harmonized standards, targeted environmental testing, and cross-sectoral collaboration to enable the large-scale adoption of sustainable net technologies. Full article

Polyimide (PI) and polyamide 6 (PA6) films are treated under exposure times of 0.5 s and 1.0 s, and energy levels of 1.5, 2.0, and 2.3 mJ/pulse. PI exhibits the most substantial improvement in wettability and adhesion-related properties compared to PA6 and other studied polar polymers. The threshold level for stable surface modification is reduced, achieving a minimum water contact angle of 45°. The stability is markedly enhanced, with aged PI surfaces showing a 40% relative increase in adhesion work compared to untreated samples. The oxygen content on the PI surface reaches 22 at. %, surpassing the maximum of 18 at. % O observed for PA6. The surface roughness of PI increases by approximately a factor of 2, while PA6 shows an average increase of only 25%, attributed to higher ablation rates in the amorphous phase compared to the crystalline phase. The degree of surface modification achieved with [1.0 s; 1.5 mJ] treatment parameters is comparable to that with [0.5 s; 2.0 mJ], demonstrating that higher discharge energy can effectively shorten the required exposure time. This plasma treatment, even at very short exposure times, enables significant enhancement of the surface properties of PI, typically characterized by high chemical stability. Full article