Search Results (91)

Pt-based catalysts remain the most effective materials for the oxygen reduction reaction (ORR) at the cathode of proton exchange membrane fuel cells (PEMFCs); however, platinum scarcity and high cost severely limit the large-scale deployment of the technology. Improving catalytic activity and durability through precise control of nanoparticle morphology is therefore crucial for reducing costs and enhancing sustainability, enabling PEMFC widespread adoption. In this context, carbon-supported Pt-based nanoparticles with a 30 wt.% Pt loading were synthesized by an organometallic chemistry approach using hexadecylamine (HDA) as a stabilizer, allowing fine control over nanoparticle morphology. Two distinct synthesis pathways (one-pot and two-step procedures) were used to prepare platinum catalysts supported on KetjenBlack EC-300J (KB), and their influence on the electrocatalytic activity of the obtained nanomaterials was studied. Furthermore, the effect of HDA stabilization on catalyst performance was investigated. Directly synthesized Pt/KB catalysts exhibited similar ORR mass activity, regardless of whether or not HDA was present. Pt/KB prepared by the two-step procedure showed a significantly lower performance. Additionally, despite a larger loss of electrochemical surface area during an accelerated stress test compared to a commercial Pt/C reference, Pt^HDA/KB and Pt/KB catalysts maintained stable mass activity and limited specific activity degradation, highlighting the beneficial effect of nanoparticle stabilization in the presence of HDA on prolonged electrocatalyst cycling. Full article

As a cornerstone of sustainable hydrogen generation, the hydrogen evolution reaction (HER) demands efficient, earth-abundant electrocatalysts to replace costly platinum benchmarks. Two-dimensional transition metal dichalcogenides (2D-TMDs) represent a highly promising class of non-precious materials for this application. This review provides a comprehensive analysis of recent progress in TMD-based HER catalysis. It begins by elucidating the intrinsic structural properties that underpin their catalytic potential, followed by a summary of key synthesis routes and characterization techniques. The central focus is on strategic engineering approaches to optimize TMD performance. Finally, we discuss persisting challenges and propose future research directions aimed at scalable production, advanced operando studies, and the design of bifunctional TMD catalysts for integrated water-splitting systems. Full article

The reproducibility of oxygen reduction reaction (ORR) activity assessment for platinum-based electrocatalysts using the rotating disk electrode (RDE) method is critically dependent on the quality of the fabricated catalytic layer. This work presents a comprehensive study on optimizing catalytic ink formulation—specifically the water-to-isopropanol (H₂O:IPA) solvent ratio and the ionomer-to-carbon (I/C) ratio—to achieve a homogeneous catalytic layer and ensure high data reproducibility for monometallic Pt/C and bimetallic PtCu/C catalysts. A key aspect of this research is the implementation of a simple and effective visual inspection method using a benchtop digital microscope to rapidly assess catalytic layer quality, which was shown to correlate directly with electrochemical performance. The optimal ink composition was found to be catalyst-specific. For Pt/C, the highest mass activity of 353 A/g~Pt~ was achieved with a solvent ratio of 1:3 (H₂O:IPA) and an I/C ratio of 0.3. For PtCu/C, the best performance was obtained with the same solvent ratio (1:3) but a higher I/C ratio of 0.4, yielding a mass activity of 491 A/g~Pt~. It was demonstrated that ink compositions leading to layer inhomogeneities, such as aggregates and “coffee-ring” effects, significantly impair mass transport and lead to underestimated ORR activity. The study underscores the absence of a universal ink recipe and establishes that the optimization of ink parameters for each specific catalyst is essential for obtaining reliable and reproducible electrochemical data. Full article

The aim of this work was high-temperature synthesis of PtPdCoNiCu/C nanoparticles with high-entropy alloy (HEA) structure as catalysts for oxygen reduction reaction. The materials were synthesized using a highly dispersed PtPd/C support, which was impregnated with Cu, Ni, and Co precursors followed by their precipitation with an alkali. Subsequently, the material was subjected to thermal treatment in a tube furnace at 600 °C for 1 h in a stream of argon containing 5% hydrogen. In combination with HRTEM, element mapping and line scan, XRD, and XPS data, these results confirm the successful synthesis of five-component PtPdCoNiCu high-entropy alloy nanoparticles on the surface of the carbon support. The obtained materials are characterized by a high electrochemical surface area of up to 63 m²/g(PGM), as determined by hydrogen adsorption/desorption and CO-stripping, and a high specific oxygen reduction reaction (ORR) activity of approximately 269 A/g(PGM) at 0.9 V vs. RHE. The synthesized material demonstrated outstanding stability, as confirmed by an accelerated stress test of 10,000 cycles. After the test, the electrochemical surface area decreased by only 12%, while the catalytic activity for ORR even increased. The proposed synthetic strategy opens a new pathway for obtaining promising highly stable five-component HEA nanoparticles of various compositions for application in catalysts. Full article

Electrocatalytic water splitting for hydrogen production is a crucial technology in achieving carbon neutrality. The development of efficient and stable hydrogen evolution reaction (HER) electrocatalysts is a core challenge in this field. This review systematically summarizes the latest research advancements in nanoporous transition metal-based catalysts, covering metal alloys and compounds. Through strategies such as compositional optimization, crystal structure modulation, interface engineering, and nanoporous structure design, these non-precious metal catalysts exhibit outstanding performance comparable to commercial platinum-carbon catalysts across a wide pH range. This paper thoroughly discusses the catalytic mechanisms of different material systems, including electronic structure regulation, active site exposure, and mass transport optimization. Finally, the challenges faced in current research are summarized, and future directions are projected, including scalable fabrication processes and performance validation in real electrolysis cell environments. This review provides significant insights into designing next-generation efficient and stable non-precious metal electrocatalysts. Full article

The advancement of catalytic materials is critical to improving the performance, reducing the cost and enhancing the sustainability of Proton Exchange Membrane (PEM) fuel cells and electrolyzers. Although Platinum Group Metal (PGM)-based electrocatalysts exhibit high electrochemical activity, their limited availability and the environmentally intensive extraction pose significant challenges. This study aims to demonstrate the direct reuse of recycled impure platinum (Pt) precursors for the synthesis of effective Pt/C electrocatalysts as a viable step toward circular hydrogen economy implementation. A low-cost and eco-friendly chlorine-based hydrometallurgical method was successfully employed to recycle over 99% of Pt from End-of-Life (EoL) Membrane Electrode Assemblies (MEAs), with an industrial perspective. Recycled metal precursor was used without purification to synthesize Pt/C electrocatalyst via a scalable and sustainable method. The catalyst was structurally and chemically characterized, and their electrochemical performance towards the Oxygen Reduction Reaction (ORR) was conducted under conditions simulating real operating environments. The recycled-metal-derived catalyst demonstrated comparable activity toward ORR (170 A/gPt) relative to a commercial catalyst, indicating its potential as viable alternative to conventional PGM-based catalysts. By integrating energy-efficient recycling with advanced material design, this work supports the development of cost-effective and green solutions for clean energy technologies aligned with a circular hydrogen economy model. Full article

Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo₂O₄) and Ti₃C₂ MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article

Surface and sub-surface atomic configurations are critical for catalysis as they host the active sites governing electrochemical processes. This study employs density functional theory (DFT) calculations and Monte Carlo simulations combined with the cluster-expansion approach to investigate atom distribution and Pt segregation in Pt-Fe alloys across varying Pt/Fe ratios. Our simulations reveal a strong tendency for Pt atoms to segregate to the surface layer while Fe atoms enrich the sub-surface region. Crucially, the calculations predict the stability of a periodic Pt₂Fe alloy surface model, characterized by specific defect structures, at low platinum content and low annealing temperatures. Electronic structure analysis indicates that forming this Pt₂Fe surface alloy lowers the d-band center of Pt atoms, weakening CO adsorption and thereby enhancing resistance to CO poisoning. Although defect-induced strains can modulate the d-band center, crystal orbital Hamilton population (COHP) analysis confirms that such strains generally strengthen Pt-CO interactions. Therefore, the theoretical design of Pt₂Fe alloy surfaces and controlling defect density are predicted to be effective strategies for enhancing catalyst resistance to CO poisoning. This work highlights the advantages of periodic Pt₂Fe surface models for anti-CO poisoning and provides computational guidance for designing efficient Pt-based electrocatalysts. Full article

The increasing demand for efficient and sustainable energy conversion technologies has driven extensive research into alternative electrocatalysts for the oxygen reduction reaction (ORR). Platinum-based catalysts, while highly efficient, suffer from high costs, scarcity, and long-term instability Laser-Induced Graphene (LIG) has recently attracted considerable interest as an effective metal-free electrocatalyst for oxygen reduction reaction (ORR), owing to its remarkable electrical conductivity, customizable surface functionalities, and multi-scale porous architecture. This review explores the synthesis strategies, physicochemical properties, and ORR catalytic performance of LIG. Additionally, this review offered a detailed overview regarding the effective pole of heteroatom doping (N, S, P, B) and functionalization techniques to enhance catalytic activity. Finally, we highlight the current challenges and future perspectives of LIG-based ORR catalysts for fuel cells and other electrochemical energy applications. Furthermore, laser-induced-graphene (LIG) has emerged as a highly attractive candidate for electrochemical energy conversion systems, due to its large specific surface area, tunable porosity, excellent electrical conductivity, and cost-effective fabrication process. This review discusses recent advancements in LIG synthesis, its structural and electrochemical properties, and its applications in supercapacitors, batteries, fuel cells, and electrocatalysis. Despite its advantages, challenges such as mechanical stability, electrochemical degradation, and large-scale production remain key areas for improvement. Additionally, this review explores future perspectives on optimizing LIG for next-generation energy storage and conversion technologies. Full article

The development of efficient platinum group metal-free (PGM-free) catalysts for the hydrogen evolution reaction (HER) and the hydrogen oxidation reaction (HOR) is essential for advancing hydrogen-based energy technologies. In this study, Ni_xMo_100−x composites supported on Carbon Ketjenblack EC-300J (CK) were synthesized via thermal reduction under a controlled Ar/H₂ (95:5) atmosphere to investigate the effect of the Ni/Mo molar ratio on electrocatalytic performance. Structural and morphological analyses by XRD and TEM confirmed the formation of the NiMo alloys and carbide phases with controlled particle size distributions (~18 nm), while BET measurements revealed specific surface areas up to 124.69 m² g⁻¹ for the Pt-loaded samples. Notably, the 3% Pt/Ni₉₀Mo₁₀-CK catalyst exhibited outstanding bifunctional activity in a half-cell configuration, achieving an overpotential of 65.2 mV and a Tafel slope of 41.6 mV dec⁻¹ for the HER, and a Tafel slope of 32.9 mV dec⁻¹ with an exchange current density of 1.03 mA cm⁻² for the HOR. These results demonstrate that compositional tuning and minimal Pt incorporation synergistically enhance the catalytic efficiency, providing a promising platform for next-generation hydrogen electrocatalysts. Full article

Platinum-based catalysts remain the benchmark for the oxygen reduction reaction (ORR) in fuel cells, owing to their exceptional catalytic activity in the harsh chemical environment. However, optimizing Pt utilization and improving performance through support engineering are essential for commercial viability. In this study, we synthesized carbon-supported binary Pt-M (M = Ni, Cu, Co) electrocatalysts to investigate the influence of metal–support interactions on ORR activity. The Pt-M nanoparticles were fabricated on carbon supports, enabling the systematic screening of electronic and structural interactions. Among all compositions, Pt@Co exhibited the highest ORR mass activity, delivering 817 mA mg_Pt⁻¹ at 0.85 V and 464 mA mg_Pt⁻¹ at 0.90 V vs. RHE, surpassing both commercial Pt/C (J.M. 20 wt.%) and its Pt@Ni, Pt@Cu, and Pt@CNT counterparts. Structural and spectroscopic analyses reveal a strong electronic interaction between Pt and Co, leading to localized electron transfer from Co to Pt domains. This electronic modulation facilitates an optimal surface binding energy, enhancing oxygen adsorption–desorption kinetics and ORR activity. These findings highlight the critical role of transition metal–support synergy in the rational design of high-performance Pt-based electrocatalysts for next-generation fuel cell applications. Full article

This report introduces a high-performance bimetallic electrocatalyst for the oxygen reduction reaction (ORR) featuring a 20 wt.% platinum content. The PtCu-based catalyst combines de-alloyed nanoparticles (NPs) supported on nitrogen-doped carbon. Enhanced uniformity in NP distribution significantly boosts the catalyst performance. Nitrogen-doped carbon provides active centers for NP deposition, which is confirmed by HAADF-STEM and EDX. The PtCu/CN catalyst achieves over 5.6 times the ORR mass activity and two times the stability under pulse cycling compared to commercial Pt/C. Uniquely, the study examines bimetallic NPs and local nano-sites before and after stress testing using IL-TEM. In situ analysis of PtCu/CN microstructure revealed two primary degradation mechanisms, (i) partial dissolution of NPs and (ii) NP agglomeration, with the C–N support significantly mitigating these effects through strong NP–support interactions. The findings underscore the prospects of bimetallic PtCu catalysts with nitrogen-doped support by showcasing exceptional ORR activity and durability. Full article

The development of efficient, sustainable, and cost-effective catalysts is crucial for energy storage technologies, such as zinc–air batteries (ZABs). These batteries require bifunctional catalysts capable of efficiently and selectively catalyzing oxygen redox reactions. However, the high cost and low selectivity of conventional catalysts hinder the large-scale integration of ZABs into the electric grid. This study presents binder-free Fe-based bifunctional electrocatalysts synthesized via a sol–gel method, followed by thermal treatment under ammonia flow. Supported on nickel foam, the catalyst exhibits enhanced activity for both the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER), essential for ZAB operation. This work addresses two critical challenges in the development of ZABs: first, the replacement of costly cobalt or platinum-group-metal (PGM)-based catalysts with an efficient alternative; second, the achievement of prolonged battery performance under real conditions without passivation. Structural analysis confirms the integration of iron nitrides, oxides, and carbon, resulting in high conductivity and catalytic stability without relying on precious or cobalt-based metals. Electrochemical tests reveal that the catalyst calcined at 800 °C delivers superior performance, achieving a four-electron ORR mechanism and prolonged operational life compared to its 900 °C counterpart. Both catalysts outperform conventional Pt/C-RuO₂ systems in stability and selective bifunctionality, offering a more sustainable and cost-effective alternative. The innovative combination of nitrogen, carbon, and iron compounds overcomes limitations associated with traditional materials, paving the way for scalable, high-performance applications in renewable energy storage. This work underscores the potential of transition metal-based catalysts in advancing the commercial viability of ZABs. Full article

This study presents a straightforward hydrothermal synthesis approach to fabricate uniform and highly dispersed nanoscale Fe₃O₄ electrocatalysts for the oxygen reduction reaction (ORR). FeSO₄·7H₂O is used as the precursor, and sodium dodecyl sulfate (SDS) is incorporated as a dispersing agent to optimize particle size and dispersion. The SDS concentration plays a crucial role in controlling the particle size and distribution, with higher SDS concentrations resulting in smaller, well-dispersed particles (30–40 nm), compared to the agglomerated particles formed without SDS. The Fe₃O₄ catalyst demonstrates significant enhancement in ORR performance, with a half-wave potential of 0.091 V vs. Hg/HgO and a limiting diffusion current density of −5.50 mA cm², surpassing the performance of agglomerated Fe₃O₄ and approaching that of state-of-the-art 20% Pt/C catalysts. Additionally, the Fe₃O₄ catalyst exhibits superior stability and resistance to methanol and CO poisoning, presenting a promising alternative to platinum-based catalysts for ORR applications. This work introduces an efficient approach for the synthesis of high-performance and evenly distributed Fe₃O₄ electrocatalysts, offering a new pathway for the development of metal oxide-based ORR catalysts with enhanced activity and durability. Full article

This study explores the synthesis and characterization of platinum (Pt), nickel (Ni), and cobalt (Co)-based electrocatalysts using the sol–gel method. The focus is on the effect of different support materials on the catalytic performance in alkaline media. The sol–gel technique enables the production of highly uniform electrocatalysts, supported on carbon-based substrates, metal oxides, and conductive polymers. Various characterization techniques, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), were used to analyze the structure of the synthesized materials, while their electrochemical properties, which are relevant to their application in unitized regenerative fuel cells (URFCs), were investigated using cyclic voltammetry (CV) and linear sweep voltammetry (LSV). This hydrogen energy-converting device integrates water electrolyzers and fuel cells into a single system, reducing weight, volume, and cost. However, their performance is constrained by the electrocatalyst’s oxygen bifunctional activity. To improve URFC efficiency, an ideal electrocatalyst should exhibit high oxygen evolution (OER) and oxygen reduction (ORR) activity with a low bifunctionality index (BI). The present study evaluated the prepared electrocatalysts in an alkaline medium, finding that Pt25-Co75/XC72R and Pt75-Co25/N82 demonstrated promising bifunctional activity. The results suggest that these electrocatalysts are well-suited for both electrolysis and fuel cell operation in anion exchange membrane-unitized regenerative fuel cells (AEM-URFCs), contributing to improved round-trip efficiency. Full article