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33 pages, 4132 KiB  
Review
Mechanical Properties of Biodegradable Fibers and Fibrous Mats: A Comprehensive Review
by Ehsan Niknejad, Reza Jafari and Naser Valipour Motlagh
Molecules 2025, 30(15), 3276; https://doi.org/10.3390/molecules30153276 - 5 Aug 2025
Abstract
The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer [...] Read more.
The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article
(This article belongs to the Section Materials Chemistry)
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19 pages, 3321 KiB  
Article
Assessing the Biodegradation Characteristics of Poly(Butylene Succinate) and Poly(Lactic Acid) Formulations Under Controlled Composting Conditions
by Pavlo Lyshtva, Viktoria Voronova, Argo Kuusik and Yaroslav Kobets
AppliedChem 2025, 5(3), 17; https://doi.org/10.3390/appliedchem5030017 - 4 Aug 2025
Viewed by 161
Abstract
Biopolymers and bio-based plastics, such as polylactic acid (PLA) and polybutylene succinate (PBS), are recognized as environmentally friendly materials and are widely used, especially in the packaging industry. The purpose of this study was to assess the degradation of PLA- and PBS-based formulations [...] Read more.
Biopolymers and bio-based plastics, such as polylactic acid (PLA) and polybutylene succinate (PBS), are recognized as environmentally friendly materials and are widely used, especially in the packaging industry. The purpose of this study was to assess the degradation of PLA- and PBS-based formulations in the forms of granules and films under controlled composting conditions at a laboratory scale. Biodegradation tests of bio-based materials were conducted under controlled aerobic conditions, following the standard EVS-EN ISO 14855-1:2012. Scanning electron microscopy (SEM) was performed using a high-resolution Zeiss Ultra 55 scanning electron microscope to analyze the samples. After the six-month laboratory-scale composting experiment, it was observed that the PLA-based materials degraded by 47.46–98.34%, while the PBS-based materials exhibited a final degradation degree of 34.15–80.36%. Additionally, the PLA-based compounds displayed a variable total organic carbon (TOC) content ranging from 38% to 56%. In contrast, the PBS-based compounds exhibited a more consistent TOC content, with a narrow range from 53% to 54%. These findings demonstrate that bioplastics can contribute to reducing plastic waste through controlled composting, but their degradation efficiency depends on the material composition and environmental conditions. Future efforts should optimize bioplastic formulations and composting systems while developing supportive policies for wider adoption. Full article
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22 pages, 3994 KiB  
Article
Analysis of Foaming Properties, Foam Stability, and Basic Physicochemical and Application Parameters of Bio-Based Car Shampoos
by Bartosz Woźniak, Agata Wawrzyńczak and Izabela Nowak
Coatings 2025, 15(8), 907; https://doi.org/10.3390/coatings15080907 (registering DOI) - 2 Aug 2025
Viewed by 314
Abstract
Environmental protection has become one of the key challenges of our time. This has led to an increase in pro-environmental activities in the field of cosmetics and household chemicals, where manufacturers are increasingly trying to meet the expectations of consumers who are aware [...] Read more.
Environmental protection has become one of the key challenges of our time. This has led to an increase in pro-environmental activities in the field of cosmetics and household chemicals, where manufacturers are increasingly trying to meet the expectations of consumers who are aware of the potential risks associated with the production of cosmetics and household chemistry products. This is one of the most important challenges of today’s industry, given that some of the raw materials still commonly used, such as surfactants, may be toxic to aquatic organisms. Many companies are choosing to use natural raw materials that have satisfactory performance properties but are also environmentally friendly. In addition, modern products are also characterized by reduced consumption of water, resources, and energy in production processes. These measures reduce the carbon footprint and reduce the amount of plastic packaging required. In the present study, seven formulations of environmentally friendly car shampoo concentrates were developed, based entirely on mixtures of bio-based surfactants. The developed formulations were tested for application on the car body surface, allowing the selection of the two best products. For these selected formulations, an in-depth physicochemical analysis was carried out, including pH, density, and viscosity measurements. Comparison of the results with commercial products available on the market was also performed. Additionally, using the multiple light scattering method, the foamability and foam stability were determined for the car shampoos developed. The results obtained indicate the very high application potential of the products under study, which combine high performance and environmental concerns. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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27 pages, 1561 KiB  
Article
The Effect of a Pectin Coating with Gamma-Decalactone on Selected Quality Attributes of Strawberries During Refrigerated Storage
by Gabriela Kozakiewicz, Jolanta Małajowicz, Karolina Szulc, Magdalena Karwacka, Agnieszka Ciurzyńska, Anna Żelazko, Monika Janowicz and Sabina Galus
Coatings 2025, 15(8), 903; https://doi.org/10.3390/coatings15080903 (registering DOI) - 2 Aug 2025
Viewed by 236
Abstract
This study investigated the effect of an apple pectin coating enriched with gamma-decalactone (GDL) on the physicochemical and microbiological quality of strawberries over 9 days of refrigerated storage. Strawberries were coated with pectin solutions containing a plasticizer and emulsifier, with or without GDL, [...] Read more.
This study investigated the effect of an apple pectin coating enriched with gamma-decalactone (GDL) on the physicochemical and microbiological quality of strawberries over 9 days of refrigerated storage. Strawberries were coated with pectin solutions containing a plasticizer and emulsifier, with or without GDL, and compared to uncoated controls. The coatings were evaluated for their effects on fruit mass loss, pH, extract content (°Brix), firmness, color parameters (L*, a*, b*, C*, h*, ΔE), and microbial spoilage. The pectin coating limited changes in extract, pH, and color and slowed firmness loss. Notably, GDL-enriched coatings significantly reduced spoilage (14.29% after 9 days vs. 57.14% in the control) despite accelerating pulp softening. Extract content increased the most in the GDL group (from 9.92 to 12.00 °Brix), while mass loss reached up to 22.8%. Principal Component Analysis (PCA) confirmed coating type as a major factor differentiating sample quality over time. These findings demonstrate the potential of bioactive pectin-based coatings to enhance fruit preservation and support the development of active packaging strategies. Further studies should optimize coating composition and control the release kinetics of functional compounds. Full article
(This article belongs to the Special Issue Preparation and Applications of Bio-Based Polymer Coatings)
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24 pages, 1288 KiB  
Review
Counteracting the Harms of Microplastics on Humans: An Overview from the Perspective of Exposure
by Kuok Ho Daniel Tang
Microplastics 2025, 4(3), 47; https://doi.org/10.3390/microplastics4030047 - 1 Aug 2025
Viewed by 369
Abstract
Microplastics are pervasive environmental pollutants that pose risks to human health through ingestion and inhalation. This review synthesizes current practices to reduce exposure and toxicity by examining major exposure routes and dietary interventions. More than 130 papers were analyzed to achieve this aim. [...] Read more.
Microplastics are pervasive environmental pollutants that pose risks to human health through ingestion and inhalation. This review synthesizes current practices to reduce exposure and toxicity by examining major exposure routes and dietary interventions. More than 130 papers were analyzed to achieve this aim. The findings show that microplastics contaminate a wide range of food products, with particular concern over seafood, drinking water, plastic-packaged foods, paper cups, and tea filter bags. Inhalation exposure is mainly linked to indoor air quality and smoking, while dermal contact poses minimal risk, though the release of additives from plastics onto the skin remains an area of concern. Recommended strategies to reduce dietary exposure include consuming only muscle parts of seafood, moderating intake of high-risk items like anchovies and mollusks, limiting canned seafood liquids, and purging mussels in clean water before consumption. Avoiding plastic containers, especially for hot food or microwaving, using wooden cutting boards, paper tea bags, and opting for tap or filtered water over bottled water are also advised. To mitigate inhalation exposure, the use of air filters with HyperHEPA systems, improved ventilation, regular vacuuming, and the reduction of smoking are recommended. While antioxidant supplementation shows potential in reducing microplastic toxicity, further research is needed to confirm its effectiveness. This review provides practical, evidence-based recommendations for minimizing daily microplastic exposure. Full article
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20 pages, 2032 KiB  
Article
Active Packaging Based on Hydroxypropyl Methyl Cellulose/Fungal Chitin Nanofibers Films for Controlled Release of Ferulic Acid
by Gustavo Cabrera-Barjas, Maricruz González, Sergio Benavides-Valenzuela, Ximena Preza, Yeni A. Paredes-Padilla, Patricia Castaño-Rivera, Rodrigo Segura, Esteban F. Durán-Lara and Aleksandra Nesic
Polymers 2025, 17(15), 2113; https://doi.org/10.3390/polym17152113 - 31 Jul 2025
Viewed by 294
Abstract
In recent years, active packaging has become a focal point of research and development in the food industry, driven by increasing consumer demand for safe, high-quality, and sustainable food products. In this work, solvent casting processed an active antibacterial multicomponent film based on [...] Read more.
In recent years, active packaging has become a focal point of research and development in the food industry, driven by increasing consumer demand for safe, high-quality, and sustainable food products. In this work, solvent casting processed an active antibacterial multicomponent film based on hydroxypropyl methylcellulose incorporated with ferulic acid and chitin nanofibers. The influences of ferulic acid and different content of chitin nanofibers on the structure, thermal, mechanical, and water vapor stability and antioxidant and antibacterial efficiency of films were studied. It was shown that the inclusion of only ferulic acid did not significantly influence the mechanical, water vapor, and thermal stability of films. In addition, films containing only ferulic acid did not display antibacterial activity. The optimal concentration of chitin nanofibers in hydroxypropyl methylcellulose–ferulic acid films was 5 wt%, providing a tensile strength of 15 MPa, plasticity of 52%, and water vapor permeability of 0.94 × 10−9 g/m s Pa. With further increase of chitin nanofibers content, films with layered and discontinuous phases are obtained, which negatively influence tensile strength and water vapor permeability. Moreover, only films containing both ferulic acid and chitin nanofibers demonstrated antibacterial activity toward E. coli and S. aureus, suggesting that the presence of fibers allows easier release of ferulic acid from the matrix. These results imply that the investigated three-component systems have potential applicability as sustainable active food packaging materials. Full article
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20 pages, 4901 KiB  
Article
Study on the Adaptability of FBG Sensors Encapsulated in CNT-Modified Gel Material for Asphalt Pavement
by Tengteng Guo, Xu Guo, Yuanzhao Chen, Chenze Fang, Jingyu Yang, Zhenxia Li, Jiajie Feng, Jiahua Kong, Haijun Chen, Chaohui Wang, Qian Chen and Jiachen Wang
Gels 2025, 11(8), 590; https://doi.org/10.3390/gels11080590 - 31 Jul 2025
Viewed by 153
Abstract
To prolong the service life of asphalt pavement and reduce its maintenance cost, a fiber Bragg grating (FBG) sensor encapsulated in carboxylated carbon nanotube (CNT-COOH)-modified gel material suitable for strain monitoring of asphalt pavement was developed. Through tensile and bending tests, the effects [...] Read more.
To prolong the service life of asphalt pavement and reduce its maintenance cost, a fiber Bragg grating (FBG) sensor encapsulated in carboxylated carbon nanotube (CNT-COOH)-modified gel material suitable for strain monitoring of asphalt pavement was developed. Through tensile and bending tests, the effects of carboxylated carbon nanotubes on the mechanical properties of gel materials under different dosages were evaluated and the optimal dosage of carbon nanotubes was determined. Infrared spectrometer and scanning electron microscopy were used to compare and analyze the infrared spectra and microstructure of carbon nanotubes before and after carboxyl functionalization and modified gel materials. The results show that the incorporation of CNTs-COOH increased the tensile strength, elongation at break, and tensile modulus of the gel material by 36.2%, 47%, and 17.2%, respectively, and increased the flexural strength, flexural modulus, and flexural strain by 89.7%, 7.5%, and 63.8%, respectively. Through infrared spectrum analysis, it was determined that carboxyl (COOH) and hydroxyl (OH) were successfully introduced on the surface of carbon nanotubes. By analyzing the microstructure, it can be seen that the carboxyl functionalization of CNTs improved the agglomeration of carbon nanotubes. The tensile section of the modified gel material is rougher than that of the pure epoxy resin, showing obvious plastic deformation, and the toughness is improved. According to the data from the calibration experiment, the strain and temperature sensitivity coefficients of the packaged sensor are 1.9864 pm/μm and 0.0383 nm/°C, respectively, which are 1.63 times and 3.61 times higher than those of the bare fiber grating. The results of an applicability study show that the internal structure strain of asphalt rutting specimen changed linearly with the external static load, and the fitting sensitivity is 0.0286 με/N. Combined with ANSYS finite element analysis, it is verified that the simulation analysis results are close to the measured data, which verifies the effectiveness and monitoring accuracy of the sensor. The dynamic load test results reflect the internal strain change trend of asphalt mixture under external rutting load, confirming that the encapsulated FBG sensor is suitable for the long-term monitoring of asphalt pavement strain. Full article
(This article belongs to the Special Issue Synthesis, Properties, and Applications of Novel Polymer-Based Gels)
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21 pages, 1652 KiB  
Article
Antimicrobial and Physicochemical Properties of Hemicellulose-Based Films Incorporating Carvacrol
by Syed Ammar Hussain, Brajendra K. Sharma, Phoebe X. Qi, Madhav P. Yadav and Tony Z. Jin
Polymers 2025, 17(15), 2073; https://doi.org/10.3390/polym17152073 - 29 Jul 2025
Viewed by 333
Abstract
Antimicrobial food packaging with natural antimicrobials and biodegradable polymers presents an innovative solution to mitigate microbial contamination, prolong freshness, reduce food waste, and alleviate environmental burden. This study developed antimicrobial hemicellulose-based films by incorporating carvacrol (1% and 2%) as a natural antimicrobial agent [...] Read more.
Antimicrobial food packaging with natural antimicrobials and biodegradable polymers presents an innovative solution to mitigate microbial contamination, prolong freshness, reduce food waste, and alleviate environmental burden. This study developed antimicrobial hemicellulose-based films by incorporating carvacrol (1% and 2%) as a natural antimicrobial agent through micro-emulsification produced by high-pressure homogenization (M-films). For comparison, films with the same formula were constructed using coarse emulsions (C-films) without high-pressure homogenization. These films were investigated for their antimicrobial efficacy, mechanical and barrier properties, and physicochemical attributes to explore their potential as sustainable antimicrobial packaging solutions. The M-films demonstrated superior antimicrobial activity, achieving reductions exceeding 4 Log CFU/mL against Listeria monocytogenes, Escherichia coli, and Salmonella enterica, compared to the C-films. High-pressure homogenization significantly reduced the emulsion’s particle size, from 11.59 to 2.55 μm, and considerably enhanced the M-film’s uniformity, hydrophobicity, and structural quality. Most importantly, the M-films exhibited lower oxygen transmission (35.14 cc/m2/day) and water vapor transmission rates (52.12 g/m2/day) than the C-films at 45.1 and 65.5 cc/m2/day, respectively, indicating superior protection against gas and moisture diffusion. Markedly improved mechanical properties, including foldability, toughness, and bubble-free surfaces, were also observed, making the M-films suitable for practical applications. This study highlights the potential of high-pressure homogenization as a method for enhancing the functional properties of hemicellulose-based films (i.e., M-films). The fabricated films offer a viable alternative to conventional plastic packaging, paving the way for safer and greener solutions tailored to modern industry needs. Full article
(This article belongs to the Special Issue Polymer-Based Coatings: Principles, Development and Applications)
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20 pages, 2828 KiB  
Article
Innovative Biobased Active Composites of Cellulose Acetate Propionate with Tween 80 and Cinnamic Acid for Blueberry Preservation
by Ewa Olewnik-Kruszkowska, Martina Ferri, Micaela Degli Esposti, Agnieszka Richert and Paola Fabbri
Polymers 2025, 17(15), 2072; https://doi.org/10.3390/polym17152072 - 29 Jul 2025
Viewed by 287
Abstract
In order to develop modern polymer films intended for food packaging, materials based on cellulose acetate propionate (CAP) with the addition of Tween 80 as a plasticizer and cinnamic acid (CA), known for its antibacterial properties, were prepared. It should be emphasized that [...] Read more.
In order to develop modern polymer films intended for food packaging, materials based on cellulose acetate propionate (CAP) with the addition of Tween 80 as a plasticizer and cinnamic acid (CA), known for its antibacterial properties, were prepared. It should be emphasized that materials based on CAP combined with Tween 80 have not been previously reported in the literature. Therefore, not only is the incorporation of cinnamic acid into these systems an innovative approach, but also the use of the CAP-Tween80 matrix itself represents a novel strategy in the context of the proposed applications. The conducted studies made it possible to assess the properties of the obtained materials with and without the addition of cinnamic acid. The obtained results showed that the addition of cinnamic acid significantly influenced the crucial properties relevant to food storage. The introduction of CA into the polymer matrix notably enhanced the UV barrier properties achieving complete (100%) blockage of UVB radiation and approximately a 20% reduction of UVA transmittance. Furthermore, the modified films exhibited pronounced antibacterial activity, with over 99% reduction in Escherichia coli, Staphylococcus aureus, and Pseudomonas aeruginosa populations observed for samples containing 2 and 3% CA. This antibacterial effect contributed to the extended freshness of stored blueberries. Moreover, the addition of cinnamic acid did not significantly affect the transparency of the films, which remained high (97–99%), thereby allowing the fruit to remain visible. Full article
(This article belongs to the Special Issue Applications of Biopolymer-Based Composites in Food Technology)
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24 pages, 42622 KiB  
Article
Seasonal Comparative Monitoring of Plastic and Microplastic Pollution in Lake Garda (Italy) Using Seabin During Summer–Autumn 2024
by Marco Papparotto, Claudia Gavazza, Paolo Matteotti and Luca Fambri
Microplastics 2025, 4(3), 44; https://doi.org/10.3390/microplastics4030044 - 28 Jul 2025
Viewed by 371
Abstract
Plastic (P) and microplastic (MP) pollution in marine and freshwater environments is an increasingly urgent issue that needs to be addressed at many levels. The Seabin (an easily operated and cost-effective floating debris collection device) can help clean up buoyant plastic debris in [...] Read more.
Plastic (P) and microplastic (MP) pollution in marine and freshwater environments is an increasingly urgent issue that needs to be addressed at many levels. The Seabin (an easily operated and cost-effective floating debris collection device) can help clean up buoyant plastic debris in calm waters while monitoring water pollution. A Seabin was used to conduct a comparative analysis of plastic and microplastic concentrations in northern Lake Garda (Italy) during peak and low tourist seasons. The composition of the litter was further investigated using Fourier-Transform Infrared (FTIR) spectroscopy. The analysis showed a decreased mean amount of plastic from summer (32.5 mg/m3) to autumn (17.6 mg/m3), with an average number of collected microplastics per day of 45 ± 15 and 15 ± 3, respectively. Packaging and foam accounted for 92.2% of the recognized plastic waste products. The material composition of the plastic mass (442 pieces, 103.0 g) was mainly identified as polypropylene (PP, 47.1%) and polyethylene (PE, 21.8%). Moreover, 313 microplastics (approximately 2.0 g) were counted with average weight in the range of 1–16 mg. A case study of selected plastic debris was also conducted. Spectroscopic, microscopic, and thermal analysis of specimens provided insights into how aging affects plastics in this specific environment. The purpose of this study was to establish a baseline for further research on the topic, to provide guidelines for similar analyses from a multidisciplinary perspective, to monitor plastic pollution in Lake Garda, and to inform policy makers, scientists, and the public. Full article
(This article belongs to the Collection Feature Paper in Microplastics)
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14 pages, 888 KiB  
Article
Environmental Impact of Biodegradable Packaging Based on Chia Mucilage in Real Water Bodies
by Renata Machado Pereira da Silva, Stefanny Pereira Atanes and Sibele Santos Fernandes
Processes 2025, 13(8), 2381; https://doi.org/10.3390/pr13082381 - 27 Jul 2025
Viewed by 327
Abstract
The intense demand for alternatives to conventional plastics has increasingly motivated the development of biodegradable packaging. However, the ecological impact of these materials when discarded in natural settings has not yet been evaluated. Therefore, this study investigated the effects of films based on [...] Read more.
The intense demand for alternatives to conventional plastics has increasingly motivated the development of biodegradable packaging. However, the ecological impact of these materials when discarded in natural settings has not yet been evaluated. Therefore, this study investigated the effects of films based on chia mucilage in different aquatic environments. The solubilization time varied according to water type, ranging from 40 min in ultrapure, deionized, and distilled water to 230 min in saline water. After solubilization, all water samples exhibited increased turbidity (from 1.04 to 15.73 NTU in deionized water) and apparent color (from 0 to 44 PCU in deionized water) as well as pH variations depending on ionic strength. Deionized water also showed the highest viscosity increase (>350 Pa·s at 1 s−1). UV–Vis spectra revealed a moderate rise in absorbance between 236 and 260 nm, indicating organic compound release. Regarding phytotoxicity, the solubilized films had no toxic effect and promoted a biostimulating effect on root elongation, with Relative Germination Index values exceeding 140% in most samples. These results reinforce the potential of chia-based films for controlled disposal, particularly in low-salinity environments, while highlighting the importance of evaluating post-solubilization interactions with aquatic systems. Full article
(This article belongs to the Special Issue Advances in Waste Management and Treatment of Biodegradable Waste)
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22 pages, 3504 KiB  
Article
Improving Geometric Formability in 3D Paper Forming Through Ultrasound-Assisted Moistening and Radiative Preheating for Sustainable Packaging
by Heike Stotz, Matthias Klauser, Johannes Rauschnabel and Marek Hauptmann
J. Manuf. Mater. Process. 2025, 9(8), 253; https://doi.org/10.3390/jmmp9080253 - 26 Jul 2025
Viewed by 342
Abstract
In response to increasing sustainability demands, the packaging industry is shifting toward paper-based alternatives to replace polymer packaging. However, achieving complex, three-dimensional geometries comparable to plastics remains challenging due to the limited stretchability of paper. This study investigates advanced preconditioning techniques to enhance [...] Read more.
In response to increasing sustainability demands, the packaging industry is shifting toward paper-based alternatives to replace polymer packaging. However, achieving complex, three-dimensional geometries comparable to plastics remains challenging due to the limited stretchability of paper. This study investigates advanced preconditioning techniques to enhance the formability of paper materials for deep-draw packaging applications. A custom-built test rig was developed at Syntegon Technology GmbH to systematically evaluate the effects of ultrasound-assisted moistening and segmented radiative heating. Under optimized conditions, 2.67 s moistening, 70.00 °C punch temperature, and 2999 W radiation power, maximum stretchability increased from 13.00% to 26.93%. The results confirm the effectiveness of ultrasound in accelerating moisture uptake and radiation heating in achieving uniform thermal distribution across the paper substrate. Although prototype constraints, such as the absence of inline conditioning and real-time measurement, limit process stability and scalability, the findings provide a strong foundation for developing industrial 3D paper forming processes that support sustainable packaging innovation. Full article
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16 pages, 1043 KiB  
Article
Sustainable Packaging Design: Packaging Optimization and Material Reduction for Environmental Protection and Economic Benefits to Industry and Society
by Elias D. Georgakoudis, Georgia G. Pechlivanidou and Nicoleta S. Tipi
Appl. Sci. 2025, 15(15), 8289; https://doi.org/10.3390/app15158289 - 25 Jul 2025
Viewed by 283
Abstract
This paper analyzes the concept of packaging redesign, with the primary objective of improving material utilization. It further examines the potential environmental and economic benefits that may result from effective packaging redesign for both industry and society. The research is based on a [...] Read more.
This paper analyzes the concept of packaging redesign, with the primary objective of improving material utilization. It further examines the potential environmental and economic benefits that may result from effective packaging redesign for both industry and society. The research is based on a specific case study comparing two alternative bottle designs with identical capacity, focusing on shape, material usage, and space efficiency. A detailed numerical comparison highlights the advantages and disadvantages of each option. The analysis demonstrates that an optimized bottle design can lead to substantial material savings and waste reduction. For example, an 8% reduction in bottle weight could eliminate approximately 1.6 million tons of material annually, potentially translating into economic savings exceeding 3 billion U.S. dollars per year. The study underscores how strategic packaging redesign can yield significant benefits in terms of material efficiency and cost savings for companies. It also contributes to the field of Life Cycle Analysis by linking packaging design innovation to key environmental and economic outcomes, while ensuring that packaging continues to protect products and meet the needs of the end consumer. Full article
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13 pages, 756 KiB  
Article
Sustainability in Beverage Packaging Technology: Life Cycle Analysis and Waste Management Scenarios
by Patrycja Walichnowska, Andrzej Tomporowski, Zbigniew Kłos, Anna Rudawska and Michał Bembenek
Sustainability 2025, 17(14), 6594; https://doi.org/10.3390/su17146594 - 19 Jul 2025
Viewed by 344
Abstract
Due to increasing environmental concerns and the constant development of the bottling industry, research into the environmental impact of beverage packaging processes is crucial. The aim of this article is to determine the environmental impact, in selected aspects, of automated beverage bottling and [...] Read more.
Due to increasing environmental concerns and the constant development of the bottling industry, research into the environmental impact of beverage packaging processes is crucial. The aim of this article is to determine the environmental impact, in selected aspects, of automated beverage bottling and packaging processes using life cycle analysis (LCA). The analysis covers key process stages, such as filling, packaging and internal transport, in the context of raw material consumption, but also energy and waste generation. This work focuses primarily on the impact of changing the raw material used for bottle and shrink film production on the environmental impact of the studied technical facility within the adopted system boundaries and on analyzing scenarios for the management of these post-consumer materials. This research has shown that the stage associated with the greatest negative environmental impact is the shrinking of the film around the bottles. Furthermore, it has been demonstrated that recycling plastic film and bottle waste is a more environmentally friendly solution than landfill disposal. The analysis shows that using recycled materials in the tested production line allows for the reduction of harmful emissions and a reduction in the overall environmental footprint of the tested system. Full article
(This article belongs to the Special Issue Sustainable Waste Utilisation and Biomass Energy Production)
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8 pages, 961 KiB  
Proceeding Paper
Analyzing Small-Particle Contamination in Disposable Food Service Ware, Drinking Water, and Commercial Table Salt in Doha, Qatar
by Marwa Al-Ani, Ala Al-Ardah, Mennatalla Kuna, Zainab Smati, Asma Mohamed, Mostafa Sliem and Noora Al-Qahtani
Mater. Proc. 2025, 22(1), 5; https://doi.org/10.3390/materproc2025022005 - 18 Jul 2025
Viewed by 128
Abstract
Microplastics (MPs) have emerged as pervasive environmental contaminants due to their widespread presence across various ecosystems, including their use in single-use plastic food ware and table salt dispensers. This issue coincides with the presence of heavy metals in water sources in Doha, Qatar. [...] Read more.
Microplastics (MPs) have emerged as pervasive environmental contaminants due to their widespread presence across various ecosystems, including their use in single-use plastic food ware and table salt dispensers. This issue coincides with the presence of heavy metals in water sources in Doha, Qatar. Fourier Transform Infrared (FTIR) analysis revealed that the plastic plate and spoon were composed of polyolefin, with the spoon exhibiting additional peaks that indicated oxidation or the presence of additives. Thermogravimetric Analysis (TGA) revealed that the spoon exhibited higher thermal stability, retaining approximately 10% of its mass at 700 °C, than the plate, which retained 2%, indicating the presence of complex additives or contamination. MPs in food-grade salt samples were verified through filtration and Fourier Transform Infrared (FTIR) Spectroscopy, identifying polymers such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET). These MPs likely stem from exposure to packaging or environmental contaminants. FTIR spectra confirmed the integrity of the polymers after treatment. Inductively Coupled Plasma–Optical Emission Spectroscopy (ICP-OES) analysis revealed varying levels of heavy metals in bottled and tap water, with notable findings including detectable arsenic and lead in both, higher calcium and magnesium in bottled water, and the presence of copper present in tap water only, highlighting potential health and infrastructure-related concerns. These results highlight the possible risks associated with exposure to MPs and heavy metals from everyday products and water sources, underscoring the need for enhanced regulatory oversight and safer material choices to ensure protection. Full article
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