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23 pages, 3282 KB  
Article
Influence of Soil Properties and Soil Aeration Design on Subsurface Methane Removal During Soil Aeration Operations
by Jui-Hsiang Lo, J. R. R. Navodi Jayarathne, Daniel J. Zimmerle and Kathleen Smits
Processes 2026, 14(13), 2202; https://doi.org/10.3390/pr14132202 - 6 Jul 2026
Abstract
Soil aeration is a widely used field method to remove subsurface methane (CH4) following natural gas (NG) pipeline leaks, reducing safety risks and enabling site recovery. However, conventional aeration practices often rely on generalized guidance and do not explicitly account for [...] Read more.
Soil aeration is a widely used field method to remove subsurface methane (CH4) following natural gas (NG) pipeline leaks, reducing safety risks and enabling site recovery. However, conventional aeration practices often rely on generalized guidance and do not explicitly account for site-specific soil conditions, resulting in inefficient CH4 removal and prolonged cleanup times. This study investigated the influence of soil properties and aeration system design on CH4 removal using controlled field-scale experiments and a validated multiphase transport model. Six field-scale aeration experiments and 39 numerical simulations were conducted across representative soil types, soil moisture conditions, vacuum pressures, and bar hole configurations. Results show that CH4 removal occurs in two distinct stages: an initial advection-dominated removal phase followed by a slower diffusion-controlled phase. More than 50% of the residual CH4 mass was removed within the first 10 min of aeration in permeable soils, while greater than 90% removal was achieved within 30 min under favorable conditions. Increasing vacuum pressure improved CH4 removal by approximately 15 percentage points after 60 min and increased the effective radius of influence of individual bar holes. Soil permeability exerted a primary control on performance, with high-permeability soils exhibiting substantially faster CH4 removal and larger treatment zones than lower-permeability soils. Bar hole configuration was equally important; properly spaced bar holes improved plume coverage and removal efficiency, whereas excessive overlap reduced aeration effectiveness through airflow interference. Overall, the results demonstrate that CH4 removal during NG soil aeration is governed by coupled interactions among soil properties, moisture conditions, vacuum pressure, and bar hole deployment. Incorporating these factors into aeration system design can improve removal efficiency, reduce aeration duration, and provide utilities with a quantitative basis for safer and more effective NG leak mitigation. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
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23 pages, 1334 KB  
Article
Integrated Prediction of Thermophysical Properties of Natural Gas Using Machine Learning and Its Application to Pressure Drop Modeling
by Carolina Lima da Silva, Luiz Carlos Lobato dos Santos and George Simonelli
Modelling 2026, 7(4), 138; https://doi.org/10.3390/modelling7040138 - 6 Jul 2026
Abstract
Accurate prediction of natural gas thermophysical properties is essential for applications in production and transportation engineering, including reservoir simulation and flow modeling. Although machine learning (ML) techniques have been widely used, most studies focus on the estimation of these properties, with limited integration [...] Read more.
Accurate prediction of natural gas thermophysical properties is essential for applications in production and transportation engineering, including reservoir simulation and flow modeling. Although machine learning (ML) techniques have been widely used, most studies focus on the estimation of these properties, with limited integration into practical applications. In this study, we propose a supervised model based on a Backpropagation Neural Network for simultaneous estimation of four interdependent properties: compressibility factor (Z), viscosity (μ), density (ρ) and gas formation volume factor (Bg). The multi-output model was trained on 58,165 data points generated from thermodynamic correlations, using pressure, temperature, composition (mole fractions of N2, CO2 and H2S), and gas specific gravity as inputs. The results yielded RMSE values of 5.56 × 10−4, 3.24 × 10−5, 3.01 × 10−2, and 6.33 × 10−4 for Z, μ, ρ and Bg, respectively, with R2 coefficients close to unity. The model’s applicability was evaluated by integrating the Z-factor into pressure drop calculations in pipelines using the Cullender and Smith method, resulting in a mean percentage error of 3.78%, close to the traditional method (3.83%). The results indicate that the model is an efficient and consistent alternative, highlighting the potential for integrating ML with classical hydraulic models. Full article
(This article belongs to the Section Modelling in Artificial Intelligence)
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58 pages, 2345 KB  
Review
Overview of Thermal Management System for Hydrogen-Fueled Aero-Engines Driven by Energy Conservation and Digital Intelligence
by Yiqiao Li, Jing Huang, Yang Xiao, Shanlin Liu, Yifei Chen, Luyuan Gong, Yali Guo and Shengqiang Shen
Machines 2026, 14(7), 749; https://doi.org/10.3390/machines14070749 - 2 Jul 2026
Viewed by 105
Abstract
Under the background of the green transformation and energy conservation in the aviation field, hydrogen-fueled aero-engines are the primary direction for achieving sustainable aviation power development. However, the unique thermophysical properties of hydrogen fuel induce extreme thermal load challenges to engine thermal management. [...] Read more.
Under the background of the green transformation and energy conservation in the aviation field, hydrogen-fueled aero-engines are the primary direction for achieving sustainable aviation power development. However, the unique thermophysical properties of hydrogen fuel induce extreme thermal load challenges to engine thermal management. Based on the requirements of energy conservation and digital-intelligent technologies, this paper reviewed the recent research progress, important challenges, and future development directions in the thermal management field for hydrogen-fueled aero-engines, and filled the gaps in existing related reviews. (1) As for the liquid hydrogen thermal properties and thermal management requirements, the unique thermal physical properties of liquid hydrogen can easily cause fluctuations in heat load, large temperature differences, and material compatibility issues such as hydrogen embrittlement during storage, transportation, and combustion. The application of thermal barrier coatings, the design of targeted cooling structures, and the regulation of heat loss in the pipeline of the hydrogen supply system require particular attention. (2) As for the technical architecture and optimization of thermal management, the optimization of the high-pressure side manifolds in the cooled cooling air heat exchanger increases the flow uniformity by 18.8% and reduces the weight by 22.5%. The intercooled recuperated engine with the optimum area ratio reduces specific fuel consumption by 5.3% compared to the baseline engine in cruise. However, the system-level optimization research of the above widely recognized solutions is relatively limited in terms of coordinating the energy flow of engines. The baseline engine employed the method of system integration optimization to achieve a 2.99% increase in thrust and a 6.78% reduction in fuel consumption. (3) As for the thermal management modeling and simulation, the intelligent optimization method based on computational fluid dynamics reduces the pressure loss coefficient of the vane-integrated heat exchanger by 36%. Nevertheless, the multiphysics coupling model confronts a contradiction between computational cost and accuracy. (4) As for the comprehensive evaluation method, the advanced configuration of the hydrogen-fueled aero-engine can approximately reduce specific fuel consumption by 68.5% and NOx emission by 12.7% under the same maximum thrust condition. The hydrogen consumption of the proton exchange membrane fuel cells system model compared with the baseline system, optimized by the multi-objective optimization algorithm, has decreased by 15%, while the thermal uniformity has improved by 20–30%. However, the current evaluation system mostly focuses on a single dimension, lacking the analysis of nonlinear coupling among multiple factors and a closed-loop mechanism for evaluation, optimization, and verification. Future research should focus on the matching model of liquid hydrogen’s thermophysical properties and full flight conditions, global multi-energy flows optimization methods, multidimensional collaborative numerical simulation, multiphysics coupling models, and multidimensional comprehensive evaluation systems, to provide closed-loop theoretical support for the efficient, intelligent, and reliable thermal management system for hydrogen-fueled aero-engines. Full article
(This article belongs to the Special Issue Machine Tools for Precision Machining: Design, Control and Prospects)
23 pages, 6843 KB  
Article
Simulation of Purging and Injection in Long-Distance Liquid Ammonia Pipeline Commissioning Process
by Pengbo Yin, Bo Wang, Peiyan Zeng, Wen Yang, Junwen Chen, Zhenchao Li, Weidong Li, Jiaqing Li, Lin Teng and Lilong Jiang
Processes 2026, 14(12), 2008; https://doi.org/10.3390/pr14122008 - 20 Jun 2026
Viewed by 231
Abstract
With the expansion of ammonia energy applications, long-distance liquid ammonia pipelines are expected to support large-scale cross-regional ammonia transport. In the liquid ammonia pipeline commissioning process, gaseous ammonia purging involves ammonia–nitrogen mixing and possible liquefaction, while liquid ammonia injection may induce flashing and [...] Read more.
With the expansion of ammonia energy applications, long-distance liquid ammonia pipelines are expected to support large-scale cross-regional ammonia transport. In the liquid ammonia pipeline commissioning process, gaseous ammonia purging involves ammonia–nitrogen mixing and possible liquefaction, while liquid ammonia injection may induce flashing and severe local cooling, all of which can affect commissioning safety. To characterize these thermodynamic phenomena, a transient gas–liquid two-phase flow model was established and validated using OLGA 2022.1.0 software for simulating the long-distance liquid ammonia pipeline commissioning. The model adopts the cross-sectionally averaged one-dimensional approach. A volume-corrected Soave–Redlich–Kwong (SRK) equation of state for ammonia was adapted, validated, and used to generate OLGA-compatible thermodynamic property tables. The results show that, during gaseous ammonia purging, a higher flowrate shortens the displacement time by accelerating nitrogen removal, and this effect is more pronounced at higher ambient temperatures due to enhanced molecular diffusion. Along the pipeline, pressure gradually decreases from frictional resistance, with a steeper drop near the outlet caused by gas acceleration, and temperature gradually approaches ambient through heat exchange with the pipe wall and surrounding soil. A high gaseous ammonia flowrate can cause partial liquefaction, regasification, and temperature fluctuations. During liquid ammonia injection, local condensation and slight liquid accumulation occur before the liquid front arrives, and the low-temperature region moves with the liquid front. The liquid ammonia mass flowrate has the strongest influence on the injection process, as it reduces the completion time but increases the outlet temperature, outlet pressure, and the low-temperature risk downstream of the valve. Therefore, it should be controlled within an appropriate range to balance efficiency and low-temperature safety risks. This work provides a rapid and efficient prediction model for key thermo-hydraulic parameters during liquid ammonia pipeline commissioning, and the overall analyses offer insights for on-site process design and safety control. Full article
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31 pages, 3855 KB  
Article
Graphing the European Green Deal: A Graph Retrieval-Augmented Generation Pipeline for Policy Documents Analysis
by Eleftheria Arkadopoulou, Ioanna Mandilara, Christina-Maria Androna, Eleni Fotopoulou, Anastasios Zafeiropoulos, Dimitrios Dechouniotis and Symeon Papavassiliou
Sustainability 2026, 18(12), 6193; https://doi.org/10.3390/su18126193 - 16 Jun 2026
Viewed by 338
Abstract
The European Green Deal (EGD) is the European Union’s comprehensive growth strategy for achieving climate neutrality by 2050. It comprises 17 interrelated policy documents, spanning sectors from energy and transport to biodiversity and sustainable finance. Despite their collective importance, these documents are characterized [...] Read more.
The European Green Deal (EGD) is the European Union’s comprehensive growth strategy for achieving climate neutrality by 2050. It comprises 17 interrelated policy documents, spanning sectors from energy and transport to biodiversity and sustainable finance. Despite their collective importance, these documents are characterized by significant heterogeneity in structure, terminology, and scope, making it challenging for non-technical stakeholders to navigate, cross-reference, extract, and validate information across their corpus as a whole. Considering the limitations of Natural Language Processing (NLP) approaches targeting the accessibility of policy documents and the lack of prior work explicitly focusing on the EGD and sustainability, we introduce a graph retrieval-augmented generation (GraphRAG) pipeline for natural language question answering (QA) over the EGD corpus. Our contributions include the conceptualization of a generalizable entity type set for policy documents for the EGD and its representation in the form of a knowledge graph, the development of two novel graph-based retrieval strategies that exploit the pre-computed structural properties of the knowledge graph, and the release of a specialized evaluation dataset, built on persona profiles matching real-world user profiles. The implementation and evaluation of the proposed approach are detailed, highlighting its effectiveness for the analysis of policy documents for the EGD against other GraphRAG baselines. Full article
(This article belongs to the Section Development Goals towards Sustainability)
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14 pages, 18279 KB  
Article
Effect of Hydrogen on Crack Initiation and Propagation in Pearlitic Structures: A Molecular Dynamics Study
by Ivaylo H. Katzarov
Hydrogen 2026, 7(2), 81; https://doi.org/10.3390/hydrogen7020081 - 14 Jun 2026
Viewed by 230
Abstract
The pearlitic microstructure, comprising alternating lamellae of ferrite and cementite, provides a favorable combination of strength, toughness, and wear resistance. Consequently, pearlitic steels have been widely utilized in pipeline systems due to their advantageous mechanical properties and cost-effectiveness. These characteristics also render pearlitic [...] Read more.
The pearlitic microstructure, comprising alternating lamellae of ferrite and cementite, provides a favorable combination of strength, toughness, and wear resistance. Consequently, pearlitic steels have been widely utilized in pipeline systems due to their advantageous mechanical properties and cost-effectiveness. These characteristics also render pearlitic steel pipelines promising candidates for hydrogen transport infrastructure, particularly in the context of repurposing existing natural gas networks. However, interactions between hydrogen and the pearlitic microstructure raise significant concerns regarding hydrogen embrittlement, a phenomenon that can substantially degrade mechanical performance and compromise long-term structural integrity. Experimental observations indicate that pearlitic microstructures are particularly susceptible to hydrogen embrittlement, largely due to the high density of ferrite–cementite interfaces, which act as effective hydrogen trapping sites. These detrimental effects motivate the present study, which aims to develop a deeper understanding of nanoscale mechanisms of hydrogen-assisted crack initiation and propagation in pearlitic microstructures. In this work, molecular dynamics simulations are employed to investigate the initiation and propagation of hydrogen-affected cracks in pearlitic microstructures, considering lamellar orientations both parallel and perpendicular to the applied tensile loading direction. The analysis focuses on the synergistic interaction between hydrogen-enhanced decohesion (HEDE), which promotes interfacial separation due to hydrogen segregation, and hydrogen-enhanced localized plasticity (HELP). Full article
(This article belongs to the Special Issue Women’s Special Issue Series: Hydrogen)
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27 pages, 3780 KB  
Review
Numerical Simulation for Natural Gas and Hydrogen-Blended Natural Gas Pipeline Safety: A Comprehensive Analysis of the “Leakage–Dispersion–Evolution–Consequence” Disaster Chain
by Bingyuan Hong, Ting Pan, Huizhong Xu, Fubin Wang, Xingyu Wang, Siyan Hong, Zhenglong Li, Zhanghua Yin and Zhipeng Yu
Processes 2026, 14(12), 1939; https://doi.org/10.3390/pr14121939 - 13 Jun 2026
Viewed by 218
Abstract
Against the backdrop of global energy transition and the widespread adoption of Hydrogen-Blended Natural Gas (HBNG), the safety of urban gas pipeline networks faces severe challenges. This paper systematically reviews the research progress of numerical simulation in the field of natural gas pipeline [...] Read more.
Against the backdrop of global energy transition and the widespread adoption of Hydrogen-Blended Natural Gas (HBNG), the safety of urban gas pipeline networks faces severe challenges. This paper systematically reviews the research progress of numerical simulation in the field of natural gas pipeline safety, focusing on its core supporting roles throughout the “Leakage–Dispersion–Evolution–Consequence” disaster chain. First, it analyzes the kinetic modeling of high-pressure leakage holes and property corrections based on real gas equations of state, elaborating on the numerical characterization of HBNG multi-component transport. Second, it compares the dispersion mechanisms and environmental coupling modeling methods in typical scenarios such as buried porous media, confined spaces in utility tunnels, underwater environments, and urban building clusters. Third, it reviews leakage monitoring technologies based on physical field simulation and data-driven approaches (e.g., Convolutional Neural Network, Long Short-Term Memory), emphasizing the value of numerical simulation in constructing digital twin training sets. Furthermore, it explores the dynamic evolution of explosion flame–shock wave interactions and the evaluation models for secondary disaster consequences. Finally, the current research status of grid-based risk pre-warning and emergency response strategies is summarized. In conclusion, numerical simulation is not only a robust method for precisely quantifying and characterizing complex physical mechanisms but also a critical technological foundation for building smart and resilient energy cities. Future research should focus on the deep coupling of multi-physics fields, physics-informed learning, and the development of system-level integrated defense systems. Full article
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17 pages, 14305 KB  
Article
Effect of Composition and Microstructure on Hydrogen Damage Behavior of Pipeline Steel
by Weiwei Zhang, Linjun Zhou, Xiqian Song, Guoliang Zhang, Pengcheng Zhang and Huibin Wu
Metals 2026, 16(6), 628; https://doi.org/10.3390/met16060628 - 8 Jun 2026
Viewed by 305
Abstract
Hydrogen energy represents a crucial clean energy carrier and plays a critical role in achieving the national strategic goals of carbon neutrality and peak carbon emissions. Pipeline transportation is currently the most economical and efficient method for hydrogen delivery. However, most existing hydrogen [...] Read more.
Hydrogen energy represents a crucial clean energy carrier and plays a critical role in achieving the national strategic goals of carbon neutrality and peak carbon emissions. Pipeline transportation is currently the most economical and efficient method for hydrogen delivery. However, most existing hydrogen pipelines worldwide utilize low-alloy steels, which are prone to hydrogen embrittlement (HE) during hydrogen transportation, leading to degradation of mechanical properties in pipeline steels. Since material composition and microstructure directly govern pipeline steel performance, this study systematically investigates the effects of compositional variations among three X65-grade pipeline steels on their microstructural evolution and hydrogen embrittlement resistance. Key findings include reducing Mn content enhances hydrogen embrittlement resistance by refining grain size and increasing the proportion of low-angle grain boundaries (LAGBs); cementite phases act as preferential hydrogen trapping sites, significantly reducing hydrogen resistance; and strain rate dependency of HE susceptibility is confirmed, as under slower strain rates, hydrogen interacts with dislocations, promoting brittle fracture mechanisms. This work provides practical mechanism insights for optimizing hydrogen-resistant pipeline steel design through compositional regulation and microstructural engineering. Full article
(This article belongs to the Special Issue Metal Corrosion Behavior and Protection in Service Environments)
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18 pages, 3126 KB  
Article
Comparative Analysis of the Stainless Steel Mesh Size Effect on Oil–Water Emulsion Separation with and Without Ni Coating
by Mohanad Khairi and Peter Baumli
Metals 2026, 16(6), 620; https://doi.org/10.3390/met16060620 - 5 Jun 2026
Viewed by 320
Abstract
Oil–water separation is of enormous importance because it has practical implications for addressing corrosion problems in the oil industry, arising from direct contact between the inner surfaces of pipelines and water containing oil. Therefore, the development of functional materials for handling oil–water mixtures [...] Read more.
Oil–water separation is of enormous importance because it has practical implications for addressing corrosion problems in the oil industry, arising from direct contact between the inner surfaces of pipelines and water containing oil. Therefore, the development of functional materials for handling oil–water mixtures is crucial and has significant economic benefits in the future. Using metal meshes remains a complex process because the properties of the extracted oil mixture (emulsion) vary across fields, which can affect the efficiency of the separation process and the required mesh size for optimal results. Still, it is considered a promising approach for separation. In this study, stainless steel meshes of various mesh sizes (180, 200, 300, 400, and 500 meshes) were coated with a 0.1-micron-thick layer of nickel by physical vapour deposition (PVD). The separation efficiency of stainless steel meshes, both with and without Ni coating, was examined at room temperature using an emulsion (50% vol. petroleum and 50% vol. water) prepared in the laboratory. The Ni-coated meshes achieved high separation efficiencies of 97% and 92% for mesh sizes 400 and 300, respectively. An 8% increase in the separation efficiency of the 200 mesh size resulted in about 80% efficiency with a Ni coating. Hence, it can be concluded that the prepared meshes have potential for high-efficiency oil–water separation, which may help reduce water transport to subsequent processing stages and mitigate corrosion-related issues. Full article
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32 pages, 854 KB  
Article
A CUDA Performance Study of Global- and Shared-Memory Kernels for the Buckley–Leverett Polymer-Flooding Problem
by Yerlan Makhmut, Timur Imankulov, Sergei Gorlatch and Bazargul Matkerim
Appl. Sci. 2026, 16(11), 5449; https://doi.org/10.3390/app16115449 - 30 May 2026
Viewed by 351
Abstract
Polymer-augmented waterflooding is a key enhanced oil recovery technique whose simulation remains computationally demanding at a high spatial resolution. This paper presents a fully GPU-resident parallel solver for the one-dimensional Buckley–Leverett polymer-flooding problem within an Implicit-Pressure–Explicit-Saturation framework. The solver combines Jacobi iteration for [...] Read more.
Polymer-augmented waterflooding is a key enhanced oil recovery technique whose simulation remains computationally demanding at a high spatial resolution. This paper presents a fully GPU-resident parallel solver for the one-dimensional Buckley–Leverett polymer-flooding problem within an Implicit-Pressure–Explicit-Saturation framework. The solver combines Jacobi iteration for pressure, first-order upwind flux splitting for saturation, and a first-order upwind flux-splitting update for polymer mass with explicit concentration recovery inside a coupled Picard–IMPES iteration. Two CUDA implementations are compared: a global-memory baseline and a shared-memory variant that stages a per-block pressure tile with halo cells on chip. Both kernels were profiled on an NVIDIA GeForce RTX 2080 Ti over problem sizes from N=65,536 to N=67,108,864 and block sizes 128, 256, 512, and 1024. The two GPU implementations match the serial reference within 2×108, and peak speed-ups are 20.2× (global) and 20.1× (shared). Per-kernel Nsight Compute profiling classifies every kernel in both builds as compute-bound: SM throughput is 54–83% of peak and DRAM throughput 3–29% of peak. The bottleneck is the FP64 pipeline of consumer Turing hardware (FP64 throughput is one thirty-second of FP32); three FP64 divisions per cell, from inline polymer-modified mobility recomputation, saturate the FP64 unit. Shared-memory tiling cannot improve performance because it acts on memory traffic rather than on compute throughput. The result therefore characterizes a specific regime, namely FP64 one-dimensional, low-reuse transport stencils on consumer-class NVIDIA GPUs with reduced FP64 throughput, and is not a universal property of CUDA shared memory. Full article
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27 pages, 6817 KB  
Review
From TPH to Multi-Endpoint Monitoring: Rethinking Remediation of Petroleum-Contaminated Soils in Arctic and Sub-Arctic Regions
by Ruslan Ya. Bajbulatov and Oleg S. Sutormin
Environments 2026, 13(6), 304; https://doi.org/10.3390/environments13060304 - 29 May 2026
Viewed by 538
Abstract
Petroleum hydrocarbon contamination of soils remains a persistent environmental problem in Arctic and sub-Arctic regions, where oil extraction, pipeline transportation, fuel storage, industrial legacy sites, and diesel-dependent infrastructure coexist with fragile cold-climate ecosystems. Remediation in these regions is constrained by low temperatures, short [...] Read more.
Petroleum hydrocarbon contamination of soils remains a persistent environmental problem in Arctic and sub-Arctic regions, where oil extraction, pipeline transportation, fuel storage, industrial legacy sites, and diesel-dependent infrastructure coexist with fragile cold-climate ecosystems. Remediation in these regions is constrained by low temperatures, short thaw seasons, permafrost, waterlogged active layers, slow vegetation recovery, limited infrastructure, and high mobilization costs, which limit the direct transferability of conventional temperate-zone technologies. This study presents a structured narrative review of international and Russian evidence on petroleum-contaminated soil management in cold regions, focusing on monitoring as a basis for remediation decision-making. Peer-reviewed studies, technical guidance documents, regulatory frameworks, and regional case studies were analyzed across key domains, including environmental constraints, hydrocarbon behavior, monitoring methodologies, and remediation technologies. Particular attention is given to chemical analysis, hydrocarbon fractionation, bioavailability-oriented methods, ecotoxicological bioassays, and microbial indicators as tools linking contamination assessment with remediation strategy selection. Reliance on total petroleum hydrocarbon (TPH) concentration as a primary endpoint is shown to be insufficient, especially in cold-region soils where strong sorption and limited mass transfer decouple concentration from biological exposure. Multi-endpoint monitoring systems provide a more reliable basis for assessing contaminant risk, treatment effectiveness, and soil recovery. For the Russian Arctic, the integration of national recultivation frameworks with risk-based assessment and ecotoxicological monitoring is identified as a key pathway for improving remediation outcomes. A decision-oriented framework is proposed that links environmental conditions, contaminant properties, and monitoring data to support the selection and optimization of remediation strategies. This study supports a transition from concentration-based cleanup toward risk-informed and ecosystem-oriented management of petroleum-contaminated soils in Arctic and sub-Arctic environments. Full article
(This article belongs to the Special Issue Monitoring of Contaminated Water and Soil, 2nd Edition)
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14 pages, 4929 KB  
Article
Weld Seam Failure Analysis of a Natural Gas Pipeline Reducer: Implications for Oil and Gas Transportation Safety
by Kangkai Xu, Peng Wang, Shuai Wang, Shuyi Xie and Bohong Wang
Fuels 2026, 7(2), 30; https://doi.org/10.3390/fuels7020030 - 6 May 2026
Viewed by 544
Abstract
Ensuring the integrity of weld seams in pipeline components is critical for the safe and reliable transportation of oil and natural gas. This paper presents a systematic failure investigation of a cracked weld in a reducer located at a natural gas transmission station [...] Read more.
Ensuring the integrity of weld seams in pipeline components is critical for the safe and reliable transportation of oil and natural gas. This paper presents a systematic failure investigation of a cracked weld in a reducer located at a natural gas transmission station in Western China, aiming to identify the failure mechanism and assess its implications for pipeline safety management. A comprehensive analysis was conducted using macroscopic examination, chemical composition analysis, mechanical property testing, metallographic observation, and microscopic fracture characterization. The results reveal that the heat-affected zone (HAZ) exhibited abnormally high hardness (up to 588 HV0.1), indicating insufficient toughness that made it susceptible to cracking. The base metal showed a high carbon equivalent (CEV), placing it in the “difficult-to-weld” category and increasing its sensitivity to improper welding thermal cycles. On-site investigation further identified significant deficiencies in welding process control, including inadequate preheating, improper interpass temperature management, and insufficient post-weld heat treatment (PWHT). These deficiencies allowed welding residual stresses to persist and failed to mitigate the hardened HAZ microstructure. The combination of poor material weldability and inadequate on-site welding practices ultimately led to brittle fracture under service conditions. This failure highlights a critical vulnerability in pipeline transportation infrastructure and underscores the necessity of strict adherence to qualified welding procedures for high-carbon-equivalent steels. The findings provide practical guidance for enhancing welding quality control and ensuring the long-term operational safety of natural gas pipeline systems. Full article
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28 pages, 13990 KB  
Article
Study of Supercritical CO2 Pipeline Flow Leaks: Effects of Equation of State, Impurity, and Outlet Diameter
by Krishna Kant, Chaouki Habchi, Martha Hajiw-Riberaud, Al-Hassan Afailal and Jean-Charles de Hemptinne
Fluids 2026, 11(4), 96; https://doi.org/10.3390/fluids11040096 - 9 Apr 2026
Viewed by 916
Abstract
The growing need to mitigate climate change has accelerated the development of Carbon Capture, Utilization, and Storage (CCUS) technologies, where the safe transport of supercritical CO2 (sCO2) through pipelines is a key challenge. The flow behavior in such systems is [...] Read more.
The growing need to mitigate climate change has accelerated the development of Carbon Capture, Utilization, and Storage (CCUS) technologies, where the safe transport of supercritical CO2 (sCO2) through pipelines is a key challenge. The flow behavior in such systems is strongly influenced by phase-change processes under transient conditions such as decompression and heat transfer and is further complicated by the presence of impurities (e.g., N2, CH4, and Ar). These impurities modify thermodynamic properties and phase boundaries, thereby affecting the overall flow dynamics. In this study, the influence of impurities on leakage, mass flow rate, and decompression wave propagation in sCO2 pipelines is investigated using computational fluid dynamics (CFD) simulations. A real-fluid model (RFM) implemented in the CONVERGE CFD solver is employed, with a tabulation-based approach to accurately capture thermodynamic and transport properties across multiphase regimes. The simulations were validated against available experimental data and performed for varying impurity concentrations to assess their impact on key flow variables, including pressure, temperature, and wave speed. Although simplifying assumptions were used, the results are in fairly good agreement with experimental observations and provide a better understanding of the phase behavior induced by impurities during transient decompression. Additionally, the effects of outlet geometry, pipeline configuration, and the choice of equation of state are examined, highlighting their influence on the predicted flow response. The validity of the RFM modeling framework is further demonstrated by simulations of a large-scale pipeline configuration representative of industrial conditions, which will serve as a benchmark for future improvements. Full article
(This article belongs to the Special Issue Pipe Flow: Research and Applications, 2nd Edition)
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24 pages, 3574 KB  
Article
Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport
by Siyan Hong, Xincheng Ma, Yapan Zhao, Miaomiao Zhang, Cuicui Li, Jun Luo, Yuanzhi Wang and Bingyuan Hong
Energies 2026, 19(6), 1408; https://doi.org/10.3390/en19061408 - 11 Mar 2026
Cited by 1 | Viewed by 1014
Abstract
Against the backdrop of the accelerating global energy transition toward clean and low-carbon sources, hydrogen energy is emerging as a vital component of future energy systems due to its zero-carbon emissions, high energy density, and renewable nature. The safe and efficient transportation of [...] Read more.
Against the backdrop of the accelerating global energy transition toward clean and low-carbon sources, hydrogen energy is emerging as a vital component of future energy systems due to its zero-carbon emissions, high energy density, and renewable nature. The safe and efficient transportation of hydrogen is a critical link in the hydrogen energy industry chain. As core connecting components in hydrogen transmission systems, the sealing integrity, hydrogen embrittlement resistance, and long-term service reliability of hydrogen pipeline joints directly impact the stable operation of entire hydrogen transmission systems and the feasibility of large-scale application. This study systematically reviews the research literature on hydrogen pipeline joints from 2014 to 2025 using bibliometric and knowledge graph analysis methods based on the Web of Science Core Collection database. It constructs co-occurrence networks and clustering graphs of keywords to identify core research themes in this field, including hydrogen embrittlement failure mechanisms, degradation of sealing material properties, structural design optimization of joints, and intelligent monitoring and fault diagnosis. Furthermore, this study highlights existing research gaps in evaluating joints’ long-term service performance, developing low-cost and efficient manufacturing technologies, and verifying reliability under complex operating conditions. This study provides a systematic bibliometric perspective on hydrogen pipeline joint technology development, aiding in identifying research frontiers and technological evolution pathways. It offers theoretical support and decision-making references for the safe construction and standardized development of hydrogen energy infrastructure. Full article
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17 pages, 42344 KB  
Article
Effect of Heat Input on the Hydrogen Embrittlement Sensitivity of CGHAZ of X60 Pipeline Steel
by Longwei Zhang, Zhongwen Wu, Wenhao Zhou, Qingxue Zhang, Ba Li, Zhihui Zhang, Bing Wang, Qingyou Liu, Shujun Jia and Shubiao Yin
Materials 2026, 19(5), 961; https://doi.org/10.3390/ma19050961 - 2 Mar 2026
Viewed by 489
Abstract
In the coarse grain heat-affected zone (CGHAZ) of welded pipe steel joints, hydrogen damage is a key factor limiting the high-pressure hydrogen transportation performance of the pipeline. This study employed multi-dimensional characterization methods (including microstructure, mechanical properties, and hydrogen distribution) to investigate the [...] Read more.
In the coarse grain heat-affected zone (CGHAZ) of welded pipe steel joints, hydrogen damage is a key factor limiting the high-pressure hydrogen transportation performance of the pipeline. This study employed multi-dimensional characterization methods (including microstructure, mechanical properties, and hydrogen distribution) to investigate the influence of welding heat input on the hydrogen embrittlement (HE) sensitivity of X60 pipeline steel in the CGHAZ. The results showed that as the heat input increased, the grains in the CGHAZ became coarser, and the microstructure changed from bainitic ferrite (BF) to granular bainite (GB) and polygonal ferrite (PF). Among them, the BF + GB composite structure had the best resistance to HE (HE sensitivity was 29.8%). At low heat input, the reversible hydrogen distribution occurred at the interfaces between the grain boundaries and the BF blocks, while at high heat input, it would accumulate around the martensite/austenite (M/A) constituents. For the 16 kJ/cm heat input experimental steel, the increase in Σ3 grain boundary density accelerated hydrogen diffusion and reduced its enrichment, thereby resulting in the lowest HE sensitivity. Full article
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