Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport
Abstract
1. Introduction
- (1)
- Revealing the research evolution trajectory: by constructing time-series analysis, this study traces the development path from material exploration and structural optimization to intelligent monitoring, clarifying the policy and industrial drivers behind technological advancements.
- (2)
- Identifying core research groups and collaboration patterns: a three-level knowledge diffusion network covering countries, institutions, and authors is constructed to identify sustained influential teams and transnational collaboration models in this field.
- (3)
- Extracting technological hotspots and future directions: based on keyword co-occurrence, clustering, and citation burst analysis, this study proposes a four-dimensional technology roadmap for hydrogen pipeline joints—“Materials–Structure–Intelligence–Standards”—and identifies key development directions toward 2030, including multiscale hydrogen-resistant design, zero-leakage self-tightening seals, digital twin-enabled operation and maintenance, extreme-condition validation, modular assembly, and full-lifecycle low-carbon optimization.
2. Materials and Methods
2.1. Selecting Bibliometric Analysis Tools
2.2. Data Collection and Analysis
2.3. Citation Analysis and Co-Citation Analysis
3. Results and Discussion
3.1. Research Publication Timeline Trends
3.2. Publisher and Journal Publication Statistics Related to Research
3.3. Research Hotspot Analysis
3.3.1. Hydrogen-Induced Damage Mechanisms and Material Optimization
3.3.2. Seal Structure Design and Performance Optimization
3.3.3. Dynamic Operating Condition Reliability and Life Prediction
3.3.4. Non-Destructive Testing and Health Monitoring
3.3.5. Application Scenario Adaptability Design
3.4. Analysis of Research Evolution Trends
3.4.1. Fundamental Mechanism Exploration Phase (2014–2018)
3.4.2. Process Optimization and Technological Breakthrough Phase (2019–2022)
3.4.3. Engineering and Multiphysics Coupling Phase (2023–2025)
3.5. Research Outlook
- (1)
- Multiscale Hydrogen Damage Coupling Mechanisms and Hydrogen-Resistant Design
- (2)
- Zero-Leakage Sealing Structures and Self-Sealing Connections
- (3)
- Smart Joints and Digital Twin Operations and Maintenance
- (4)
- Extreme Scenario Resilience Verification and Standard Upgrades
- (5)
- Rapid Assembly/Disassembly and Modular Construction Technologies
- (6)
- Carbon Footprint–Economic Synergy Optimization
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Criterion Type | Specific Criteria | Justification |
|---|---|---|
| Time Span | 2014–2025 | To capture the accelerated development stage of hydrogen infrastructure under global decarbonization policies. |
| Document Types | Included: Article, Review Excluded: Conference Paper, Editorial Material, Proceeding Paper, Book Chapter, Correction, Note | To maintain data quality and citation comparability, focusing on peer-reviewed, full-length research. |
| Language | English | To ensure consistency in indexing and analysis, as WoSCC primarily indexes English-language journals. |
| Subject Categories | No restrictions applied. All relevant categories (e.g., materials science, engineering, chemistry) were included | To capture the interdisciplinary nature of hydrogen pipeline joint research. |
| Manual Screening | Title and abstract review for explicit relevance to hydrogen pipeline joints under hydrogen service conditions | To exclude records that mention hydrogen and pipelines but focus on unrelated topics (e.g., hydrogen production, storage tanks not connected to pipelines). |
| Article Name | DOI | Citations |
|---|---|---|
| Hydrogen embrittlement behavior of SUS301L-MT stainless steel laser-arc hybrid welded joint localized zones [50] | 10.1016/j.corsci.2019.108337 | 300 |
| Hydrogen embrittlement associated with strain localization in a precipitation-hardened Fe-Mn-Al-C light weight austenitic steel [51] | 10.1016/j.ijhydene.2013.12.171 | 205 |
| Multi-scale and spatially resolved hydrogen mapping in a Ni-Nb model alloy reveals the role of the 8 phase in hydrogen embrittlement of alloy 718 [52] | 10.1016/j.actamat.2016.02.053 | 172 |
| Renewable hydrogen implementations for combined energy storage, transportation and stationary applications [53] | 10.1016/j.tsep.2019.100460 | 171 |
| Hydrogen permeation and embrittlement susceptibility of X80 welded joint under high-pressure coal gas environment [19] | 10.1016/j.corsci.2016.04.029 | 145 |
| Leakage-type-based analysis of accidents involving hydrogen fueling stations in Japan and USA [54] | 10.1016/j.ijhydene.2016.08.060 | 133 |
| Microstructure and mechanical property relationship for different heat treatment and hydrogen level in multi-pass welded P91 steel joint [55] | 10.1016/j.jmapro.2017.06.009 | 96 |
| Effect of microstructure inhomogeneity on hydrogen embrittlement susceptibility of X80 welding HAZ under pressurized gaseous hydrogen [56] | 10.1016/j.ijhydene.2017.08.081 | 94 |
| Hydrogen trapping and hydrogen induced cracking of welded X100 pipeline steel in H2S environments [57] | 10.1016/j.ijhydene.2017.11.155 | 84 |
| Comparison of Cu, Ti and Ta interlayer explosively fabricated aluminum to stainless steel transition joints for cryogenic pressurized hydrogen storage [58] | 10.1016/j.ijhydene.2014.11.038 | 70 |
| The effect of hydrogen on stress corrosion behavior of X65 steel welded joint in simulated deep sea environment [28] | 10.1016/j.oceaneng.2016.01.020 | 69 |
| Effect of Weld Consumable Conditioning on the Diffusible Hydrogen and Subsequent Residual Stress and Flexural Strength of Multipass Welded P91 Steels [59] | 10.1007/s11663-018-1314-8 | 68 |
| Porosity, microstructure and mechanical property of welded joints produced by different laser welding processes in selective laser melting AlSi10Mg alloys [60] | 10.1016/j.optlastec.2022.107952 | 61 |
| Study on hydrogen enrichment in X80 steel spiral welded pipe [61] | 10.1016/j.corsci.2018.01.011 | 60 |
| Hydrogen induced stress cracking in UNS S32750 super duplex stainless steel tube weld joint [62] | 10.1016/j.ijhydene.2015.08.028 | 59 |
| Hydrogen embrittlement of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints under cathodic protection [63] | 10.1016/j.conbuildmat.2019.117697 | 59 |
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Share and Cite
Hong, S.; Ma, X.; Zhao, Y.; Zhang, M.; Li, C.; Luo, J.; Wang, Y.; Hong, B. Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport. Energies 2026, 19, 1408. https://doi.org/10.3390/en19061408
Hong S, Ma X, Zhao Y, Zhang M, Li C, Luo J, Wang Y, Hong B. Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport. Energies. 2026; 19(6):1408. https://doi.org/10.3390/en19061408
Chicago/Turabian StyleHong, Siyan, Xincheng Ma, Yapan Zhao, Miaomiao Zhang, Cuicui Li, Jun Luo, Yuanzhi Wang, and Bingyuan Hong. 2026. "Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport" Energies 19, no. 6: 1408. https://doi.org/10.3390/en19061408
APA StyleHong, S., Ma, X., Zhao, Y., Zhang, M., Li, C., Luo, J., Wang, Y., & Hong, B. (2026). Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport. Energies, 19(6), 1408. https://doi.org/10.3390/en19061408
