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22 pages, 13714 KB  
Article
Numerical Simulation of Flow-Field Characteristics of a Submerged Pre-Mixed Abrasive Water Jet Impinging on a Wall
by Jinfa Guan, Jimiao Duan, Peili Zhang, Sichen He, Shiming Chen, Jian Wang and Jun Xiao
Processes 2025, 13(11), 3647; https://doi.org/10.3390/pr13113647 - 11 Nov 2025
Abstract
To investigate the flow-field characteristics of a submerged pre-mixed abrasive water jet impinging on a wall, a physical model of the conical–cylindrical nozzle and computation domain of a submerged pre-mixed abrasive-water-jet flow field were established. Based on the software of FLUENT 2022R2, numerical [...] Read more.
To investigate the flow-field characteristics of a submerged pre-mixed abrasive water jet impinging on a wall, a physical model of the conical–cylindrical nozzle and computation domain of a submerged pre-mixed abrasive-water-jet flow field were established. Based on the software of FLUENT 2022R2, numerical simulation of the solid–liquid two-phase flow characteristics of the submerged pre-mixed abrasive water jet impinging on a wall was conducted using the DPM particle trajectory model and the realizable kε turbulence model. The simulation results indicate that a “water cushion layer” forms when the submerged pre-mixed abrasive water jet impinges on a wall. Tilting the nozzle appropriately facilitates the rapid dispersion of water and abrasive particles, which is beneficial for cutting. The axial-jet velocity increases rapidly in the convergent section of the nozzle, continues to accelerate over a certain distance after entering the cylindrical section, reaches its maximum value inside the nozzle, and then decelerates to a steady value before exiting the nozzle. In addition, the standoff distance has minimal impact on the flow-field characteristic inside the nozzle. When impinging on a wall surface, rapid decay of axial-jet velocity generates significant stagnation pressure. The stagnation pressure decreases with increasing standoff distance for different standoff-distance models. Considering the effects of standoff distance on jet velocity and abrasive particle dynamics, a standoff distance of 5 mm is determined to be optimal for submerged pre-mixed abrasive-water-jet pipe-cutting operations. When the submergence depth is less than 100 m, its effect on the flow-field characteristics of a submerged pre-mixed abrasive water jet impinging on a wall surface remains minimal. For underwater oil pipelines operating at depths not exceeding 100 m, the influence of submergence depth can be disregarded during cutting operations. Full article
(This article belongs to the Special Issue Numerical Simulation of Oil and Gas Storage and Transportation)
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32 pages, 16687 KB  
Article
Toward Robust Human Pose Estimation Under Real-World Image Degradations and Restoration Scenarios
by Nada E. Elshami, Ahmad Salah, Amr Abdellatif and Heba Mohsen
Information 2025, 16(11), 970; https://doi.org/10.3390/info16110970 - 10 Nov 2025
Abstract
Human Pose Estimation (HPE) models have varied applications and represent a cutting-edge branch of study, whose systems such as MediaPipe (MP), OpenPose (OP), and AlphaPose (ALP) show marked success. One of these areas, however, that is inadequately researched is the impact of image [...] Read more.
Human Pose Estimation (HPE) models have varied applications and represent a cutting-edge branch of study, whose systems such as MediaPipe (MP), OpenPose (OP), and AlphaPose (ALP) show marked success. One of these areas, however, that is inadequately researched is the impact of image degradation on the accuracy of HPE models. Image degradation refers to images whose visual quality has been purposefully degraded by means of techniques, such as brightness adjustments (which can lead to an increase or a decrease in the intensity levels), geometric rotations, or resolution downscaling. The study of how these types of degradation impact the performance functionality of HPE models is an under-researched domaina that is a virtually unexplored area. In addition, current methods of the efficacy of existing image restoration techniques have not been rigorously evaluated and improving degraded images to a high quality has not been well examined in relation to improving HPE models. In this study, we explicitly clearly demonstrate a decline in the precision of the HPE model when image quality is degraded. Our qualitative and quantitative measurements identify a wide difference in performance in identifying landmarks as images undergo changes in brightness, rotation, or reductions in resolution. Additionally, we have tested a variety of existing image enhancement methods in an attempt to enhance their capability in restoring low-quality images, hence supporting improved functionality of HPE. Interestingly, for rotated images, using Pillow of OpenCV improves landmark recognition precision drastically, nearly restoring it to levels we see in high-quality images. In instances of brightness variation and in low-quality images, however, existing methods of enhancement fail to yield the improvements anticipated, highlighting a large direction of study that warrants further investigation and calls for additional research. In this regard, we proposed a wide-ranging system for classifying different types of image degradation systematically and for selecting appropriate algorithms for image restoration, in an effort to restore image quality. A key finding is that in a related study of current methods, the Tuned RotNet model achieves 92.04% accuracy, significantly outperforming the baseline model and surpassing the official RotNet model in predicting rotation degree of images, where the accuracy of official RotNet and Tuned RotNet classifiers were 61.59% and 92.04%, respectively. Furthermore, in an effort to facilitate future research and make it easier for other studies, we provide a new dataset of reference images and corresponding degenerated images, addressing a notable gap in controlled comparative studies, since currently there is a lack of controlled comparatives. Full article
(This article belongs to the Special Issue Artificial Intelligence for Signal, Image and Video Processing)
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0 pages, 2229 KB  
Proceeding Paper
Reduction in Energy Demand and Environmental Impact in Office Buildings by Natural Ventilation: A Case Study
by Brendon Axel Vagdalt, Ferenc Szlivka, Gusztáv Fekete, Ákos Jányoki and Ildikó Molnár
Eng. Proc. 2025, 113(1), 43; https://doi.org/10.3390/engproc2025113043 - 8 Nov 2025
Abstract
Sustainable building heat recovery ventilation is a key factor in modern structural design and production, which can be achieved by the combination of cutting-edge, energy-economical technologies, such as counter flow flat-plats, heat pipes and simple design arrangements like a light well. To achieve [...] Read more.
Sustainable building heat recovery ventilation is a key factor in modern structural design and production, which can be achieved by the combination of cutting-edge, energy-economical technologies, such as counter flow flat-plats, heat pipes and simple design arrangements like a light well. To achieve low energy use and good indoor air quality, natural ventilation should be applied as often as possible. In this article, an energy simulation study is presented, which is focused on an in-built natural ventilation system of an existing vacant office building. It has been demonstrated that a substantial amount of energy can be saved by utilizing natural ventilation in a building, while it was also proven that obsolete buildings can be energy-efficiently operated, without the need for demolition, if they are cautiously re-designed. Full article
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41 pages, 4151 KB  
Systematic Review
AI Video Analysis in Parkinson’s Disease: A Systematic Review of the Most Accurate Computer Vision Tools for Diagnosis, Symptom Monitoring, and Therapy Management
by Lazzaro di Biase, Pasquale Maria Pecoraro and Francesco Bugamelli
Sensors 2025, 25(20), 6373; https://doi.org/10.3390/s25206373 - 15 Oct 2025
Viewed by 1100
Abstract
Background. Clinical assessment of Parkinson’s disease (PD) is limited by high subjectivity and inter-rater variability. Markerless video analysis, namely Computer Vision (CV), offers objective and scalable characterization of motor signs. We systematically reviewed CV technologies suited for PD diagnosis, symptom monitoring, and treatment [...] Read more.
Background. Clinical assessment of Parkinson’s disease (PD) is limited by high subjectivity and inter-rater variability. Markerless video analysis, namely Computer Vision (CV), offers objective and scalable characterization of motor signs. We systematically reviewed CV technologies suited for PD diagnosis, symptom monitoring, and treatment management. Methods. Following the Preferred Reporting Items for Systematic Reviews and Meta-Analyses guidelines, we searched PubMed for articles published between 1 January 1984 and 9 May 2025. We used the following search strategy: (“Parkinson Disease” [MeSH Terms] OR “parkinson’s disease” OR “parkinson disease”) AND (“computer vision” OR “video analysis” OR “pose estimation” OR “OpenPose” OR “DeepLabCut” OR “OpenFace” OR “YOLO” OR “MediaPipe” OR “markerless motion capture” OR “skeleton tracking”). Results. Out of 154 identified studies, 45 met eligibility criteria and were synthesized. Gait was assessed in 42% of studies, followed by bradykinesia items (17.7%). OpenPose and custom CV solutions were each used in 36% of studies, followed by MediaPipe (16%), DeepLabCut (9%), YOLO (4%). Across aims, CV pipelines consistently showed diagnostic discrimination and severity tracking aligned with expert ratings. Conclusions. CV non-invasively quantifies PD motor impairment, holding potential for objective diagnosis, longitudinal monitoring, and therapy response. Guidelines for standardized video-recording protocols and software usage are needed for real-world applications. Full article
(This article belongs to the Collection Sensors for Gait, Human Movement Analysis, and Health Monitoring)
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15 pages, 5326 KB  
Article
Study on the Construction of a Nonlinear Creep Constitutive Model of Salt-Gypsum Rock in the Bayan Deep and the Critical Value of Wellbore Shrinkage Liquid Column Pressure
by Penglin Liu, Aobo Yin, Tairan Liang, Wen Sun, Wei Lian, Bo Zhang, Shanpo Jia and Jinchuan Huang
Processes 2025, 13(9), 2747; https://doi.org/10.3390/pr13092747 - 28 Aug 2025
Viewed by 488
Abstract
Aiming at the problems of borehole shrinkage and pipe sticking caused by creep in salt-gypsum rock formations during deep well drilling, multi-field coupling creep experiments on deep salt-bearing gypsum mudstone were carried out. Furthermore, a nonlinear creep constitutive model was constructed based on [...] Read more.
Aiming at the problems of borehole shrinkage and pipe sticking caused by creep in salt-gypsum rock formations during deep well drilling, multi-field coupling creep experiments on deep salt-bearing gypsum mudstone were carried out. Furthermore, a nonlinear creep constitutive model was constructed based on the Drucker–Prager criterion, and the critical value of liquid column pressure for borehole shrinkage was determined through numerical simulation. Experiments show that at 140 °C, salt-gypsum rock is mainly subjected to brittle failure with single shear fracture, while at 180 °C, multiple sets of cross-cutting shear bands form, shifting to plastic flow-dominated composite failure. The coupling effect of confining pressure and deviatoric stress is temperature-dependent; the critical deviatoric stress is independent of confining pressure at 140 °C, but decreases significantly with increasing confining pressure at 180 °C, revealing that salt-gypsum rock is more prone to plastic flow under high temperatures and confining pressure. The creep constitutive equation was further determined, and fitting parameters show that the stress exponent m = 2–5 and the time exponent n decrease linearly with the increase in deviatoric stress, and the model can accurately describe the characteristics of three-stage creep. The numerical simulation found that there is a nonlinear relationship between the drilling fluid density and borehole shrinkage; the shrinkage rate exceeds 1.47% when the density is ≤2.0 g/cm3, and the expansion amount is >1.0 mm when ≥2.4 g/cm3. The critical safe density range is 2.1–2.3 g/cm3, which is consistent with the field data in the Bayan area. The research results provide an experimental basis and quantitative method for the dynamic regulation of drilling fluid density in deep gypsum rock formations, and have engineering guiding significance for preventing borehole wall instability. Full article
(This article belongs to the Section Energy Systems)
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20 pages, 8484 KB  
Article
Nanoparticle-Reinforced Electroless Composite Coatings for Pipeline Steel: Synthesis and Characterization
by Biplab Baran Mandal, Vikash Kumar, Sovan Sahoo, Buddhadeb Oraon and Sumanta Mukherjee
Materials 2025, 18(17), 3949; https://doi.org/10.3390/ma18173949 - 22 Aug 2025
Viewed by 753
Abstract
Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO2-reinforced electroless nickel-based ternary [...] Read more.
Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO2-reinforced electroless nickel-based ternary (Ni-W-P) alloy and composite coating on API X60 steel, a high-strength carbon steel pipe grade widely used in oil and gas pipelines, using an alkaline hypophosphite-reduced bath. The surface morphology, microstructure, elemental composition, structure, phase evolution, adhesion, and roughness of the coatings were analyzed using optical microscopy, FESEM, EDS, XRD, AFM, cross-cut tape test, and 3D profilometry. The tribological performance was evaluated via Vickers microhardness measurements and reciprocating wear tests conducted under dry conditions at a 5 N load. The TiO2 nanoparticle-reinforced composite coating achieved a consistent thickness of approximately 24 µm and exhibited enhanced microhardness and reduced coefficient of friction (COF), although the addition of nanoparticles increased surface roughness (Sa). Annealing the electroless composites at 400 °C led to a significant improvement in their tribological properties, primarily owing to the grain growth, phase transformation, and Ni3P crystallization. XRD analysis revealed phase evolution from an amorphous state to crystalline Ni3P upon annealing. Both the alloy and composite coatings exhibited excellent adhesion performances. The combined effect of TiO2 nanoparticles, tungsten, and Ni3P crystallization greatly improved the wear resistance, with abrasive and adhesive wear identified as the dominant mechanisms, making these coatings well suited for high-wear applications. Full article
(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
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25 pages, 3412 KB  
Article
Experimental Investigation of the Effects of Blocky Cuttings Transport on Drag and Drive Torque in Horizontal Wells
by Ye Chen, Wenzhe Li, Xudong Wang, Jianhua Guo, Pengcheng Wu, Zhaoliang Yang and Haonan Yang
Fluids 2025, 10(9), 219; https://doi.org/10.3390/fluids10090219 - 22 Aug 2025
Viewed by 662
Abstract
The deposition of large-sized cuttings (or blocky cuttings) is a critical risk factor for stuck pipe incidents during the drilling of deep and extended-reach wells. This risk is particularly pronounced in well sections with long borehole trajectories and low drilling fluid return velocities, [...] Read more.
The deposition of large-sized cuttings (or blocky cuttings) is a critical risk factor for stuck pipe incidents during the drilling of deep and extended-reach wells. This risk is particularly pronounced in well sections with long borehole trajectories and low drilling fluid return velocities, where it poses a substantial threat to wellbore cleanliness and the safe operation of the drill string. This study utilizes a self-developed visual experimental platform to simulate the deposition evolution of large-sized cuttings (20–40 mm in diameter) in the annulus under various wellbore inclinations and drilling fluid parameters. The stable height, lateral distribution characteristics, and response patterns of the resulting cuttings bed under different conditions were quantitatively characterized. Building upon this, a theoretical contact friction model between the drill string and the cuttings bed was employed to investigate how the bed height influences hook load during tripping and rotary torque during top drive operation. A mapping relationship was established between cuttings bed structural parameters and the resulting additional loads and torques. Results reveal significant interactive effects among drilling fluid velocity, fluid density, drill pipe rotation speed, and wellbore inclination on both cuttings bed development and associated drill string loads. Strong correlations were identified among these parameters. Based on these findings, a stuck pipe early-warning indicator system is proposed using frictional load thresholds, with clearly defined safety limits for cuttings bed height. Recommendations for optimizing cuttings transport parameters through coordinated control of fluid velocity, density, and rotary speed are also provided, offering theoretical support and engineering guidance for borehole cleaning strategies and stuck pipe risk prediction in large cuttings scenarios. Full article
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14 pages, 980 KB  
Article
Research on a Method for Optimizing the Horizontal Section Length of Ultra-Short-Radius Horizontal Wells
by Huijian Wen, Xueying Li, Shengjuan Qian, Xiangzheng Li and Yuhao Zhang
Processes 2025, 13(8), 2597; https://doi.org/10.3390/pr13082597 - 17 Aug 2025
Viewed by 685
Abstract
The primary contradiction in mature oilfields during the high water-cut stage is the uneven vertical water drive, which prevents the effective utilization of residual oil in the upper part of thick sand bodies at small scales. To address this issue, ultra-short-radius horizontal wells [...] Read more.
The primary contradiction in mature oilfields during the high water-cut stage is the uneven vertical water drive, which prevents the effective utilization of residual oil in the upper part of thick sand bodies at small scales. To address this issue, ultra-short-radius horizontal wells are employed to establish large-diameter oil flow channels within the reservoir, thereby achieving precise exploitation of this type of residual oil. Optimizing the length of the horizontal section is a critical issue in the development of small-scale residual oil, but conventional methods for optimizing the length of horizontal sections cannot be directly applied to ultra-short-radius horizontal wells (USRHWs). Therefore, utilizing reservoir seepage mechanics theory, the reservoir numerical simulation method was employed to investigate variations in daily and cumulative oil production for different horizontal section lengths. The theoretical upper limit of the optimal horizontal section length for actual injection and production well patterns was determined. Considering the coupled flow characteristics in the bottom water drive reservoir formation and wellbore, as well as the impact of friction losses caused by the relative roughness of the pipe wall under turbulent flow conditions on productivity, a mathematical model was established for the optimal length of the horizontal section of USRHWs, and the technological optimal value was determined. On this basis, fully accounting for the influence of drilling costs and oil prices on the optimization of the horizontal section length, an economic model for optimizing horizontal section length was established, and we comprehensively determine the optimal length of horizontal sections from multiple perspectives, including simulation, technology, and economics. The effectiveness of this method was validated by the processing results of actual reservoir parameters and the production performance after drilling. Full article
(This article belongs to the Section Energy Systems)
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24 pages, 2469 KB  
Article
A Study on the Optimization and Sensitivity Analysis of Cuttings Transport in Large-Diameter Boreholes
by Qing Wang, Li Liu, Jiawei Zhang, Jianhua Guo, Xiaoao Liu, Guodong Ji, Fei Zhou and Haonan Yang
Fluids 2025, 10(8), 187; https://doi.org/10.3390/fluids10080187 - 22 Jul 2025
Viewed by 624
Abstract
In the drilling process of ultra-deep wells with large-diameter boreholes, the transport and deposition behavior of cuttings plays a critical role in maintaining wellbore cleanliness and ensuring operational safety. Due to the geometry of enlarged boreholes and their complex annular flow characteristics, conventional [...] Read more.
In the drilling process of ultra-deep wells with large-diameter boreholes, the transport and deposition behavior of cuttings plays a critical role in maintaining wellbore cleanliness and ensuring operational safety. Due to the geometry of enlarged boreholes and their complex annular flow characteristics, conventional single-parameter control methods often fail to achieve effective cuttings transport. This study aims to identify the dominant influencing factors and optimize key parameters by focusing on the cuttings volume fraction as a primary evaluation metric. A numerical simulation approach is employed to systematically investigate the influence of stabilizer geometry and hydraulic parameters. Five variables—drilling fluid velocity, drill pipe rotational speed, number of stabilizers, flow area, and helical angle—are selected for analysis. An initial one-factor sensitivity analysis is conducted to evaluate local impacts and to establish relative sensitivity indices, thereby identifying key variables. A variance-based global sensitivity analysis is further applied to quantify first-order effects, full-order effects, and interaction contributions, revealing nonlinear coupling and synergistic mechanisms. The results indicate that drilling fluid velocity and rotation speed exhibit the most significant first-order influences, while stabilizer-related parameters show strong interaction effects that are often underestimated by traditional methods. Based on these findings, an optimized cuttings transport scheme for large-diameter boreholes is proposed. Additionally, a multi-parameter response model for the cuttings volume fraction is developed using sensitivity-weighted analysis, offering theoretical support and methodological reference for enhancing cuttings transport performance and structural design in large-diameter borehole drilling operations. Full article
(This article belongs to the Special Issue Digital Technologies for Oil Recovery and Sustainability)
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26 pages, 9395 KB  
Article
Study on Piping Layout Optimization for Chiller-Plant Rooms Using an Improved A* Algorithm and Building Information Modeling: A Case Study of a Shopping Mall in Qingdao
by Xiaoliang Ma, Hongshe Cui, Yan Zhang and Xinyao Wang
Buildings 2025, 15(13), 2275; https://doi.org/10.3390/buildings15132275 - 28 Jun 2025
Viewed by 770
Abstract
Heating, ventilation, and air-conditioning systems account for 40–60% of the energy consumed in commercial buildings, and much of this load originates from sub-optimal piping layouts in chiller-plant rooms. This study presents an automated routing framework that couples Building Information Modeling (BIM) with an [...] Read more.
Heating, ventilation, and air-conditioning systems account for 40–60% of the energy consumed in commercial buildings, and much of this load originates from sub-optimal piping layouts in chiller-plant rooms. This study presents an automated routing framework that couples Building Information Modeling (BIM) with an enhanced A* search to produce collision-free, low-resistance pipelines while simultaneously guiding component selection. The algorithm embeds protective buffer zones around equipment, reserves maintenance corridors through an attention-based cost term, and prioritizes 135° elbows to cut local losses. Generated paths are exported as Industry Foundation Classes (IFC) objects for validation in a BIM digital twin, where hydraulic feedback drives iterative reselection of high-efficiency devices—including magnetic-bearing chillers, cartridge filters and tilted-disc valves—until global pressure drop and life-cycle cost are minimized. In a full-scale shopping-mall retrofit, the method significantly reduces pipeline resistance and operating costs, confirming its effectiveness and replicability for sustainable chiller-plant design. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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17 pages, 10785 KB  
Article
Monitoring and Analysis of Mechanical Response of Main Tunnel Structure During Segment-Cutting Process
by Xiaofeng Liu, Quansheng Zang, Xuanxuan Zi, Mingcong Ji and Changyi Yu
Buildings 2025, 15(13), 2175; https://doi.org/10.3390/buildings15132175 - 22 Jun 2025
Viewed by 487
Abstract
This study analyzes the deformation and internal force changes of the main tunnel during the cutting process of the pipe jacking method for cross passages. A combination of field monitoring and numerical simulation was used to investigate a construction case of the pipe [...] Read more.
This study analyzes the deformation and internal force changes of the main tunnel during the cutting process of the pipe jacking method for cross passages. A combination of field monitoring and numerical simulation was used to investigate a construction case of the pipe jacking method for the cross passage of Zhengzhou Metro Line 12. The study provides an in-depth analysis of the stress characteristics of the main tunnel structure during the segment-cutting process. The research findings indicate that during the pre-support stage, the internal support system helps to disperse external water and soil pressure, thereby reducing the internal forces and deformation of the tunnel. In the segment-cutting stage, the horizontal diameter of the main tunnel near the hole location gradually increases, while the vertical diameter decreases. At the same time, the stress on the bolts also rises, with the circumferential bolt stress exceeding that of the longitudinal bolts, eventually approaching their yield strength. The upper and lower ends of the tunnel opening are cut to form cantilever ends, leading to inward converging deformation. This deformation causes the internal forces to disperse toward both sides of the opening, resulting in a noticeable increase in internal force at the 90° position of the semi-cutting ring. The research findings provide a theoretical reference for understanding the deformation patterns and internal force transfer mechanisms of the main tunnel structure during the construction process of cross passages using the pipe jacking method. Full article
(This article belongs to the Section Building Structures)
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23 pages, 2846 KB  
Article
Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells
by Yufa He, Yu Chen, Xining Hao, Song Deng and Chaowei Li
Processes 2025, 13(6), 1947; https://doi.org/10.3390/pr13061947 - 19 Jun 2025
Viewed by 606
Abstract
The shallow, soft subsea formations, characterized by low strength and poor stability, lead to complex interactions between the screw motor drilling tool and the wellbore wall during directional drilling, complicating the accurate evaluation of the tool’s deflection capability. To address this issue, this [...] Read more.
The shallow, soft subsea formations, characterized by low strength and poor stability, lead to complex interactions between the screw motor drilling tool and the wellbore wall during directional drilling, complicating the accurate evaluation of the tool’s deflection capability. To address this issue, this paper proposes an integrated mechanical analysis method combining three-dimensional finite element analysis and transient dynamic analysis. By establishing a finite element model using 12-DOF (degree-of-freedom) spatial rigid-frame Euler–Bernoulli beam elements, coupled with well trajectory coordinate transformation and Rayleigh damping matrix, a precise description of drill string dynamic behavior is achieved. Furthermore, the introduction of pipe–soil dynamics and the p-y curve method improves the calculation of contact reaction forces between drilling tools and formation. Case studies demonstrate that increasing the tool face rotation angle intensifies lateral forces at the bit and stabilizer, with the predicted maximum dogleg severity within the first 10 m ahead of the bit progressively increasing. When the tool face rotation angle exceeds 2.5°, the maximum dogleg severity reaches 17.938°/30 m. With a gradual increase in the drilling pressure, the maximum bending stress on the drilling tool, maximum lateral cutting force, and stabilizer lateral forces progressively decrease, while vertical cutting forces and bit lateral forces gradually increase. However, the predicted maximum dogleg severity increases within the first 10 m ahead of the bit remain relatively moderate, suggesting the necessity for the multi-objective optimization of drilling pressure and related parameters prior to actual operations. Full article
(This article belongs to the Special Issue Modeling, Control, and Optimization of Drilling Techniques)
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13 pages, 3783 KB  
Article
Harvesting Reactor Pressure Vessel Beltline Material from the Decommissioned Zion Nuclear Power Plant Unit 1
by Thomas M. Rosseel, Mikhail A. Sokolov, Xiang (Frank) Chen and Randy K. Nanstad
Metals 2025, 15(6), 634; https://doi.org/10.3390/met15060634 - 5 Jun 2025
Viewed by 711
Abstract
The decommissioning of the Zion Nuclear Power Plant (NPP) provided a unique opportunity to harvest and study service-aged reactor pressure vessel (RPV) beltline materials. This work, conducted through the U.S. Department of Energy’s Light Water Reactor Sustainability (LWRS) Program, aims to improve the [...] Read more.
The decommissioning of the Zion Nuclear Power Plant (NPP) provided a unique opportunity to harvest and study service-aged reactor pressure vessel (RPV) beltline materials. This work, conducted through the U.S. Department of Energy’s Light Water Reactor Sustainability (LWRS) Program, aims to improve the understanding of radiation-induced embrittlement to support extended nuclear plant operations. Material segments containing the Linde 80 flux, wire heat 72105 (WF-70) beltline weld and the A533B Heat B7835-1 base metal, obtained from the intermediate shell region with a peak fluence of 0.7 × 1019 n/cm2 (E > 1.0 MeV), were extracted, cut into blocks, and machined into test specimens for mechanical and microstructural characterization. The segmentation process involved oxy-propane torch-cutting, followed by precision machining using wire saws and electrical discharge machining (EDM). A chemical composition analysis confirmed the expected variations in alloying elements, with copper levels being notably higher in the weld metal. The harvested specimens enable a detailed evaluation of through-wall embrittlement gradients, a comparison with the existing surveillance data, and the validation of predictive embrittlement models. This study provides critical data for assessing long-term reactor vessel integrity, informing aging-management strategies, and supporting regulatory decisions to extend the life of nuclear plants. This article is a revised and expanded version of a paper entitled, “Current Status of the Characterization of RPV Materials Harvested from the Decommissioned Zion Unit 1 Nuclear Power Plant”, PVP2017-65090, which was accepted and presented at the ASME 2017 Pressure Vessels and Piping Conference, Waikoloa, HI, USA, 16–20 July 2017. Full article
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21 pages, 5032 KB  
Article
Analysis of Residual Stress of Butt Fusion Joints for Polyethylene Gas Pipes
by Jie Gao, Minshuo Liang, Junqiang Wang, Sixi Zha, Ankang Yang and Huiqing Lan
Polymers 2025, 17(10), 1388; https://doi.org/10.3390/polym17101388 - 18 May 2025
Cited by 1 | Viewed by 691
Abstract
The performance of high-density polyethylene (PE) pipes joints directly affects the total pipeline’s operation, and so studying the residual stress of butt fusion joints is crucial for enhancing the safety of gas pipelines. Based on a layer-by-layer ring cutting test method, we measured [...] Read more.
The performance of high-density polyethylene (PE) pipes joints directly affects the total pipeline’s operation, and so studying the residual stress of butt fusion joints is crucial for enhancing the safety of gas pipelines. Based on a layer-by-layer ring cutting test method, we measured the distribution of residual stresses in the fusion zone and heat-affected zone of butt fusion joints for PE gas pipes. Firstly, the ring samples were cut, their diameter changes were measured, and the results were compared with those predicted by the theoretical calculations. This showed that the circumferential residual stresses of the butt fusion joint for the PE gas pipes are exponentially distributed in the base material (BM) zone, the weld zone (WZ) and the heat-affected zone (HAZ). Furthermore, the residual stresses in the HAZ are lower than those in the BM zone, and the smallest residual stresses were seen in the WZ. Finally, using X-ray diffraction (XRD) technology, the crystallinities in the BM zone, the WZ, and the HAZ of the butt joints were measured. The crystallinity gradually decreased from the WZ to the HAZ and the BM zone, and the crystallinity in each zone was also related to the magnitude of the residual stresses. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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16 pages, 4512 KB  
Article
Experimental Study on Blocky Cuttings Transport in Shale Gas Horizontal Wells
by Di Yao, Xiaofeng Sun, Huixian Zhang and Jingyu Qu
Water 2025, 17(7), 1016; https://doi.org/10.3390/w17071016 - 30 Mar 2025
Cited by 1 | Viewed by 852
Abstract
The widespread application of horizontal drilling technology has significantly enhanced the development efficiency of unconventional resources, particularly shale gas, by overcoming key technical challenges in reservoir exploitation. However, wellbore instability remains a critical challenge during shale gas horizontal drilling, as borehole wall collapse [...] Read more.
The widespread application of horizontal drilling technology has significantly enhanced the development efficiency of unconventional resources, particularly shale gas, by overcoming key technical challenges in reservoir exploitation. However, wellbore instability remains a critical challenge during shale gas horizontal drilling, as borehole wall collapse often results in the accumulation of large-sized cuttings (or blocky cuttings), increasing the risk of stuck pipe incidents. In this study, a large-scale circulating loop experimental system was developed to investigate the hydrodynamic behavior of blocky cuttings transport under the influence of multiple factors, including rate of penetration (ROP), well inclination, flow rate, drilling fluid rheology, and block size. The experimental results reveal that when ROP exceeds 15 m/h, the annular solid-phase concentration increases non-linearly. At a well inclination of 60°, the axial and radial components of gravitational force reach a dynamic equilibrium, resulting in the maximum cuttings bed height. To enhance cuttings transport efficiency and mitigate deposition, a minimum flow rate of 35 L/s and a drill pipe rotation speed of 90 rpm are required to maintain sufficient turbulence in the annulus. Drilling fluid plastic viscosity (PV) in the range of 65–75 mPa·s optimizes suspension efficiency while minimizing circulating pressure loss. Additionally, increasing fluid density enhances the transport efficiency of large blocky cuttings. A drill pipe rotation speed of 80 rpm is recommended to prevent the formation of sand-wave-like cuttings beds. These findings provide valuable hydrodynamic insights and practical guidelines for optimizing hole-cleaning strategies, ensuring safer and more efficient drilling operations in shale gas horizontal wells. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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