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Keywords = pantograph/catenary interaction

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20 pages, 5624 KB  
Article
Active Control Method for Pantograph-Catenary System Based on Neural Network PID Under Crosswind Conditions
by Mengyao Wang, Yan Xu, Like Pan, William Zhendong Liu and Ziwei Zhou
Machines 2025, 13(10), 897; https://doi.org/10.3390/machines13100897 - 1 Oct 2025
Viewed by 298
Abstract
Crosswind is a critical environmental factor affecting the dynamic interaction between the pantograph and catenary in high-speed trains, which can severely compromise the operational stability of the system. To address this challenge, this study develops an active pantograph control scheme for crosswind disturbances [...] Read more.
Crosswind is a critical environmental factor affecting the dynamic interaction between the pantograph and catenary in high-speed trains, which can severely compromise the operational stability of the system. To address this challenge, this study develops an active pantograph control scheme for crosswind disturbances by employing a neural network-based PID controller. First, the target value is determined based on the train operating speed and inherent data of the pantograph-catenary system, and a PID controller is constructed. Subsequently, a neural network is integrated into the controller to train the system’s output contact force and PID parameters using its nonlinear approximation capability, thereby optimizing the parameters and achieving effective control of the system. The effectiveness of the controller is then validated by applying the proposed method to a high-speed train pantograph-catenary system under crosswind conditions, with its control performance thoroughly analyzed. The results indicate that the proposed control scheme demonstrates effective regulation of the pantograph-catenary system across various typical crosswind scenarios, achieving significant reduction or even complete elimination of pantograph-catenary’s contact loss rate while exhibiting strong robustness, thereby proving fully applicable for practical implementation in high-speed railway engineering applications. Full article
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19 pages, 3729 KB  
Article
Optimal Design of Dual Pantograph Parameters for Electrified Roads
by Libo Yuan, Wei Zhou, Huifu Jiang, Yongjian Ma and Sijun Huang
World Electr. Veh. J. 2025, 16(9), 535; https://doi.org/10.3390/wevj16090535 - 19 Sep 2025
Viewed by 334
Abstract
Electrified roads represent an emerging transportation solution in the context of global energy transition. These systems enable vehicles equipped with roof-mounted pantographs to draw power from overhead contact lines while in motion, allowing continuous energy replenishment. The effectiveness of this energy transfer—namely, the [...] Read more.
Electrified roads represent an emerging transportation solution in the context of global energy transition. These systems enable vehicles equipped with roof-mounted pantographs to draw power from overhead contact lines while in motion, allowing continuous energy replenishment. The effectiveness of this energy transfer—namely, the quality of pantograph–catenary interaction—is significantly influenced by the pantograph’s equivalent mechanical parameters. This study develops a three-dimensional overhead catenary model and a five-mass pantograph model tailored to electrified roads. Under conditions of road surface irregularities, it investigates how variations in equivalent pantograph parameters affect key contact performance indicators. Simulation results are used to identify a new set of equivalent pantograph parameters that significantly improve the overall quality of pantograph–catenary interaction compared to the baseline configuration. Sensitivity analysis further reveals that, under road-induced excitation, pan-head stiffness is the most critical factor affecting contact performance, while pan-head damping, upper frame stiffness, and upper frame damping show minimal influence. By constructing a coupled dynamic model and conducting parameter optimization, this study elucidates the role of key pantograph parameters for electrified roads in determining contact performance. The findings provide a theoretical foundation for future equipment development and technological advancement. Full article
(This article belongs to the Section Energy Supply and Sustainability)
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16 pages, 3271 KB  
Article
Study on the Influence of Different Dropper Models in Pantograph–Catenary System on Dropper Load Simulation
by Like Pan, Liming Chen, Yan Xu, Bo Dong, Xiaoli Guo and Weidong Zhu
Machines 2025, 13(9), 874; https://doi.org/10.3390/machines13090874 - 19 Sep 2025
Viewed by 428
Abstract
The dropper load directly influences the fatigue mechanism of the high-speed catenary system. A proper dropper model for a pantograph–catenary system can be used to accurately and efficiently investigate this phenomenon. In this work, the influence of different dropper models in pantograph–catenary systems [...] Read more.
The dropper load directly influences the fatigue mechanism of the high-speed catenary system. A proper dropper model for a pantograph–catenary system can be used to accurately and efficiently investigate this phenomenon. In this work, the influence of different dropper models in pantograph–catenary systems on dropper load simulations is investigated. Based on the Euler beam element, a finite element model-based pantograph–catenary system is formulated, and beam, rod, and spring dropper models are considered in this model. After the validation of the present model, the influence of different dropper models on dropper loads and pantograph–catenary interaction dynamics is studied. The calculation efficiency of different dropper models is also analyzed. Based on the investigation results, different dropper models can accurately simulate the pantograph–catenary interaction dynamics, but the spring model is not as accurate as the beam and rod models for dropper loads, and the calculation time of the beam model is much longer than that of other models. Therefore, the use of a rod dropper model in a pantograph–catenary system is suggested for dropper dynamic analysis. Full article
(This article belongs to the Section Machine Design and Theory)
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17 pages, 2772 KB  
Article
A Study on the Pantograph Slide Wear Model Based on Energy Dissipation
by Yiming Dong, Binghong Li, Zhonghua Chen, Hebin Wang and Huayang Zhang
Appl. Sci. 2025, 15(12), 6748; https://doi.org/10.3390/app15126748 - 16 Jun 2025
Cited by 1 | Viewed by 728
Abstract
During train operations, the contact surface between the pantograph slide and the catenary wire is subjected to mechanical friction and an electrical current, leading to an increase in the wear of the pantograph slide and a reduction in the service life of the [...] Read more.
During train operations, the contact surface between the pantograph slide and the catenary wire is subjected to mechanical friction and an electrical current, leading to an increase in the wear of the pantograph slide and a reduction in the service life of the pantograph–catenary friction pair. Therefore, the study of pantograph slide wear modeling and prediction is of great significance. This paper proposes a method to quantitatively characterize the wear of the pantograph slide by analyzing the energy dissipated through current-carrying friction in the pantograph–catenary system, from the perspective of the work done by the system. This study finds a significant linear relationship between the wear of the pantograph slide and the energy dissipated by current-carrying friction and establishes a mathematical model for pantograph slide wear based on energy dissipation, validating the effectiveness of the model. Furthermore, the relationship between the dissipated energy, contact current, contact pressure, and sliding speed is explored using experimental data, providing a quantitative explanation of the interaction between electrical and mechanical wear from an energy perspective. The wear morphology of the pantograph slide surface is further examined using metallographic microscopy, and the wear mechanism is analyzed. The applicability of the wear model is discussed, and it can be used for further studies on the current-carrying wear mechanisms in pantograph–catenary systems. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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20 pages, 8570 KB  
Article
The Fluid-Structure Interaction Characteristics of the Pantograph-Rigid Catenary in the Context of Extra-Long Tunnels
by Xia Zhao, Sen Wang, Xiaoqiang Chen, Ying Wang and Zhanning Chang
Electronics 2025, 14(8), 1628; https://doi.org/10.3390/electronics14081628 - 17 Apr 2025
Viewed by 603
Abstract
The geological structure in western China is complex, and rigid catenary systems are commonly used for pantograph power supply in railway tunnel construction. Due to the space constraints within tunnels, the aerodynamic characteristics and fluid–structure interaction effects between pantographs and catenary systems directly [...] Read more.
The geological structure in western China is complex, and rigid catenary systems are commonly used for pantograph power supply in railway tunnel construction. Due to the space constraints within tunnels, the aerodynamic characteristics and fluid–structure interaction effects between pantographs and catenary systems directly affect train operational safety. Numerical simulation analysis of the pantograph–rigid catenary interaction in tunnels is revealed. In the pantograph, the connecting rod areas endure high pressure and are prone to fatigue damage, necessitating structural strength optimization. The rigid catenary exhibits laterally symmetric vibration with high torsional stiffness, meeting operational requirements. This study provides theoretical support for design improvements of pantograph–catenary systems in tunnel environments. Full article
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19 pages, 6545 KB  
Article
A Fast Simulation Model of Pantograph–Stitched-Catenary Interaction in Long-Distance Travel
by Like Pan, Yan Xu, Zhendong Liu, Chonhui Xiao and Jilin Lei
Appl. Sci. 2024, 14(22), 10160; https://doi.org/10.3390/app142210160 - 6 Nov 2024
Cited by 2 | Viewed by 1746
Abstract
The increasing operation speed of high-speed trains allows the pantograph to continuously interact with the catenary over a long distance in a short time, and many new methods have been developed to efficiently calculate its dynamics. However, the existing methods only consider simple [...] Read more.
The increasing operation speed of high-speed trains allows the pantograph to continuously interact with the catenary over a long distance in a short time, and many new methods have been developed to efficiently calculate its dynamics. However, the existing methods only consider simple catenary systems, which limits their application in high-speed railway systems. In this work, a reduced pantograph–stitched-catenary interaction model is developed to simulate pantograph–stitched-catenary interactions during long-distance travel. Based on the existing reduced catenary model, the stitched catenary system is first considered, where the stitched wire is simplified into a part of the messenger wire supported by two spring-damping elements. The present model is validated by test results and the EN 50318:2018 standard, and it is subsequently used to study the dynamic performance of the pantograph–stitched-catenary system at an overdesigned speed in Sweden. The results show that the proposed model can be seven times faster than the traditional modal superposition method with the same accuracy in a stitched catenary system, and the existing catenary system cannot be operated at an overdesigned speed without increasing the contact wire tension. The present model gives an efficient solution to pantograph–stitched-catenary interaction problems. Full article
(This article belongs to the Special Issue Advances in Railway Infrastructure Engineering)
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26 pages, 29170 KB  
Article
Real-Time Video Processing for Measuring Zigzag Length of Pantograph–Catenary Systems Based on GPS Correlation
by Caius Panoiu, Gabriel Militaru and Manuela Panoiu
Appl. Sci. 2024, 14(20), 9252; https://doi.org/10.3390/app14209252 - 11 Oct 2024
Cited by 1 | Viewed by 1619
Abstract
Recent years have seen outstanding developments in research and technology, highlighting the importance of railway transportation, especially the implementation of high-speed trains, which is becoming more and more challenging. This facilitates extensive research into the science and technology of the electrical interaction between [...] Read more.
Recent years have seen outstanding developments in research and technology, highlighting the importance of railway transportation, especially the implementation of high-speed trains, which is becoming more and more challenging. This facilitates extensive research into the science and technology of the electrical interaction between the components of pantograph–catenary systems (PCSs). Problems regarding the PCS can result in infrastructure incidents, potentially stopping train operations. A common cause of failure in electrified railway PCS is a contact wire’s zigzag length that exceeds the prescribed technical limit, which can be caused by missing droppers or faults in the mounting mechanism. This work proposes a video camera-based monitoring technique for zigzag geometry measurement that additionally employs a Global Positioning System (GPS) sensor to detect the current geographical position of the point of zigzag length measurement. There are two proposed techniques for measuring the length of the zigzag based on image processing. In the first technique, using previously recorded data, the images are analyzed in the laboratory, and in the second, the images are analyzed in real time. Based on the results, we suggest a model and prediction of zigzag length employing hybrid deep neural networks. Full article
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13 pages, 2939 KB  
Article
Study on the Length of the Effective Vibration Area of the Catenary in a Pantograph–Catenary Interaction System
by Liming Chen, Like Pan, Yan Xu and Chengbin Huang
Appl. Sci. 2024, 14(15), 6822; https://doi.org/10.3390/app14156822 - 5 Aug 2024
Cited by 4 | Viewed by 1393
Abstract
The effective vibration area includes most of the catenary vibration caused by pantograph–catenary interactions and is the basis of the real-time catenary model for hardware-in-the-loop simulation. However, while the length of the effective vibration area is one of the most important parameters of [...] Read more.
The effective vibration area includes most of the catenary vibration caused by pantograph–catenary interactions and is the basis of the real-time catenary model for hardware-in-the-loop simulation. However, while the length of the effective vibration area is one of the most important parameters of the real-time catenary model, it has not been fully studied at present. In this paper, the length of the effective vibration area is first investigated. A pantograph–catenary interaction model is developed based on the modal superposition method. After the validation of the model, the vibration energy distribution of the catenary is used to determine the length of the effective vibration area based on the converged total energy. The influence of vehicle velocity and contact wire tension on the vibration energy distribution and length of the effective vibration area is investigated. The obtained appropriate length of effective vibration area is validated by a real-time catenary model and online measurement data of the contact force. The investigation results show that the energy distribution of the catenary can accurately determine the length of effective vibration area, and it increases with increasing vehicle velocity but decreases with increasing contact wire tension. The appropriate length of effective vibration area should be at least 160 m (approximately three spans) in the pantograph–catenary system. Full article
(This article belongs to the Special Issue Simulations and Experiments in Design of Transport Vehicles)
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18 pages, 5949 KB  
Article
Defect Diagnosis of Rigid Catenary System Based on Pantograph Vibration Performance
by Mengying Tan, Haishangyang Li and Lei Nie
Actuators 2024, 13(5), 162; https://doi.org/10.3390/act13050162 - 28 Apr 2024
Cited by 4 | Viewed by 2170
Abstract
The condition of a catenary is significant to ensure a high current collection quality. Owing to the dynamic interaction between the pantograph and the catenary system, the vibration of the pantograph can be used to analyze the condition of the catenary system. Therefore, [...] Read more.
The condition of a catenary is significant to ensure a high current collection quality. Owing to the dynamic interaction between the pantograph and the catenary system, the vibration of the pantograph can be used to analyze the condition of the catenary system. Therefore, we developed a novel diagnosis system based on the correlation between catenary defects and pantograph vibration. The proposed system is capable of detecting the type and location of commonly encountered defects in rigid support catenary systems. Catenary positioning coefficient and enhanced sample entropy methods were proposed for the extraction of defect features, and subsequently, linear discriminate analysis was used to diagnose the type and location of the catenary defects. Finally, the proposed defect detection and diagnosis system was applied to a commercial metro line, and the results verified the reliability and effectiveness of this diagnosis system. Full article
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11 pages, 3037 KB  
Article
Pantograph–Catenary Interaction Prediction Model Based on SCSA-RBF Network
by Mengzhen Wu, Xianghong Xu, Haochen Zhang, Rui Zhou and Jianshan Wang
Appl. Sci. 2024, 14(1), 449; https://doi.org/10.3390/app14010449 - 4 Jan 2024
Cited by 1 | Viewed by 1968
Abstract
As a traditional numerical simulation method for pantograph–catenary interaction research, the pantograph–catenary finite element model cannot be applied to the real-time monitoring of pantograph–catenary contact force, and the computational cost required for the multi-parameter joint optimization of the pantograph–catenary system with the finite [...] Read more.
As a traditional numerical simulation method for pantograph–catenary interaction research, the pantograph–catenary finite element model cannot be applied to the real-time monitoring of pantograph–catenary contact force, and the computational cost required for the multi-parameter joint optimization of the pantograph–catenary system with the finite element model is very high. In this paper, based on the selective crow search algorithm–radial basis function (SCSA-RBF) network, the time-domain signal of the panhead acceleration, which can be obtained in real-time through non-contact test technology, is taken as the boundary condition to directly solve the pantograph dynamic equation and a data-physics coupling model that can quickly predict the pantograph–catenary interaction is proposed. The prediction model is trained and verified using the dataset generated through the finite element model. Furthermore, the prediction model is applied to the multi-parameter joint optimization of six pantograph dynamic parameters and nine pantograph dynamic parameters, considering nonlinear panhead stiffness, and optimization suggestions under various speeds and filtering frequencies are given. Full article
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21 pages, 7730 KB  
Article
A Non-Intrusive Monitoring System on Train Pantographs for the Maintenance of Overhead Contact Lines
by Borja Rodríguez-Arana, Pablo Ciáurriz, Nere Gil-Negrete and Unai Alvarado
Sensors 2023, 23(18), 7890; https://doi.org/10.3390/s23187890 - 14 Sep 2023
Cited by 1 | Viewed by 3065
Abstract
The condition monitoring of an overhead contact line (OCL) is investigated by developing an innovative monitoring system for a pantograph on an electrical multiple unit of a regional line. Kinematic and dynamic modelling of the pantograph is conducted to support the designed monitoring [...] Read more.
The condition monitoring of an overhead contact line (OCL) is investigated by developing an innovative monitoring system for a pantograph on an electrical multiple unit of a regional line. Kinematic and dynamic modelling of the pantograph is conducted to support the designed monitoring system. The modelling is proved through rigorous test-rig experiments, while the proposed methodology is then validated through extensive field tests. The field tests serve a dual purpose: First, to validate the monitoring system using benchmark measurements of the tCat® trolley, and second, to assess the reproducibility of measurements in a realistic case. This paper presents the OCL monitoring system developed in the framework of the H2020 project SIA. The accuracy of our results is not far from that of other commercial systems, with just 12 mm of absolute error in the height measurement. Therefore, they provide reliable information about trends in various key performance indicators (KPIs) that facilitates the early detection of failures and the diagnosis of anomalies. The results highlight the importance of model calibration and validation in enabling novel health monitoring capabilities for the pantograph. By continuously monitoring the parameters and tracking their degradation trends, our approach allows for optimized scheduling of maintenance tasks for the OCL. Full article
(This article belongs to the Special Issue Advances in Condition Monitoring of Railway Infrastructures)
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14 pages, 3442 KB  
Article
Effects of Crosswind on Pantograph–Catenary Wear Using Nonlinear Multibody System Dynamic Algorithms
by Siripong Daocharoenporn and Mongkol Mongkolwongrojn
World Electr. Veh. J. 2023, 14(9), 250; https://doi.org/10.3390/wevj14090250 - 6 Sep 2023
Cited by 2 | Viewed by 1825
Abstract
In this study, a multibody system (MBS) computational framework is developed to determine the exact location of the contact point and wear prediction resulting from the pantograph–catenary interaction. The railroad vehicle models in the MBS computational framework comprise rigid-body railroad vehicles, rigid-body pantograph [...] Read more.
In this study, a multibody system (MBS) computational framework is developed to determine the exact location of the contact point and wear prediction resulting from the pantograph–catenary interaction. The railroad vehicle models in the MBS computational framework comprise rigid-body railroad vehicles, rigid-body pantograph systems, and flexible catenary systems. To avoid incremental rotation, the nonlinear finite element absolute nodal coordinate formulation is used to model a flexible catenary system in the MBS computational framework. To avoid co-simulation processes, the rigid-body railroad vehicle and the pantograph and flexible catenary systems were integrated into the MBS algorithms. The pantograph–catenary interaction is modeled using an elastic contact formulation developed to include the effect of pantograph–catenary separation and sliding contact. The proposed MBS approach evaluates the location of the contact point, contact force, and normal wear rate (NWR) from the mechanical and electrical contributions. This investigation considers the vibration caused by a crosswind scenario and determines the numerical result in the case of a steady crosswind scenario. The steady crosswind scenario contains the advantage of pantograph–catenary aerodynamic design, and the vibration of the catenary system remains significant after the excitation of a steady crosswind. In the case of a steady crosswind, the higher value of the steady crosswind effect significantly increases the mean contact force and the NWR from the mechanical contribution. After crosswind load disturbances, the mean contact force decreases, but the standard deviation of the contact force increases. Therefore, the NWR from the electrical contribution increases significantly. However, the total NWR increases with the crosswind velocity. Full article
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17 pages, 7423 KB  
Article
1D CNN Based Detection and Localisation of Defective Droppers in Railway Catenary
by Jingyuan Yang, Huayu Duan, Linxiao Li, Edward Stewart, Junhui Huang and Roger Dixon
Appl. Sci. 2023, 13(11), 6819; https://doi.org/10.3390/app13116819 - 4 Jun 2023
Cited by 7 | Viewed by 2038
Abstract
Defective droppers pose a significant threat to the performance of the contact between the train pantograph and railway catenary. In this paper, the impact of damaged droppers on the performance of pantograph–catenary interaction behaviour is analysed, and the impact of varying degrees of [...] Read more.
Defective droppers pose a significant threat to the performance of the contact between the train pantograph and railway catenary. In this paper, the impact of damaged droppers on the performance of pantograph–catenary interaction behaviour is analysed, and the impact of varying degrees of damage to each dropper is labelled. To improve the classification accuracy when both the damage degree and position are considered, a model integrating multiple 1D CNNs is proposed. Approaches including randomly searching the optimal hyper-parameters and K-fold cross-validation are used to prevent overfitting and to ensure model performance regardless of the training data subset selected. Compared with a conventional 1D CNN, the classification performance of the integrated method is demonstrated using the metrics accuracy, F1-score, precision and recall. It is concluded that, through the use of the integrated 1D CNN, damaged droppers can be detected and localised based on the pantograph–catenary contact force. Hence, intelligent catenary inspection can be enhanced. Full article
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17 pages, 5148 KB  
Article
Static and Dynamic Analysis of Conductor Rail with Large Cross-Sectional Moment of Inertia in Rigid Catenary Systems
by Xiaohe Feng, Shibin Gao, Yang Song, Zeyao Hu, Long Chen and Tao Liang
Energies 2023, 16(4), 1810; https://doi.org/10.3390/en16041810 - 11 Feb 2023
Cited by 9 | Viewed by 4107
Abstract
The rigid catenary system is widely used in tunnels to power electric trains via contact with a pantograph. Due to gravity, the contact wire normally has a sag that may affect the dynamic interaction performance with a pantograph. To reduce the contact wire [...] Read more.
The rigid catenary system is widely used in tunnels to power electric trains via contact with a pantograph. Due to gravity, the contact wire normally has a sag that may affect the dynamic interaction performance with a pantograph. To reduce the contact wire sag, the most efficient measure is to improve the moment of inertia of the conductor rail, which is used to clamp the contact wire. Six new types of conductor rail with large moments of inertia are developed based on a conventional conductor rail. Then both the static and dynamic analyses are conducted to investigate the performance of the new types of conductor rail with a big moment of inertia. The conductor rail’s 3D solid finite element model is built using a finite element approach. The vertical deflection and the stress distribution are comparatively analyzed among different types of conductor rail. The analysis results indicate that the vertical deflection and maximum stress are significantly reduced when using the conductor rail with a large moment of inertia. The best performance is observed when the conductor rail of case 1 is used. The maximum sag is reduced by 28.37%, and the maximum stress is decreased by 27.76% compared with the conventional conductor. Finally, a pantograph model is included to evaluate the dynamic performance of the conductor rail with large moments of inertia. The results indicate that contact force fluctuation is significantly reduced after the conductor rails with large moments of inertia are presented. The conductor rail of case 1 shows the best performance, which can reduce the contact force standard deviation by 32% and 27% at speeds of 160 km/h and 200 km/h. Full article
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19 pages, 9753 KB  
Article
Hardware-in-the-Loop Test Bench for Simulation of Catenary–Pantograph Interaction (CPI) with Linear Camera Measurement
by Antonio Correcher, Carlos Ricolfe-Viala, Manuel Tur, Santiago Gregori, Mario Salvador-Muñoz, F. Javier Fuenmayor, Jaime Gil and Ana M. Pedrosa
Sensors 2023, 23(4), 1773; https://doi.org/10.3390/s23041773 - 4 Feb 2023
Cited by 8 | Viewed by 3456
Abstract
Catenary–pantograph contact force is generally used for assessment of the current collection quality. A good current collection quality not only increases catenary lifetime but also keeps a stable electric supply and helps to avoid accidents. Low contact forces lead to electric arcs that [...] Read more.
Catenary–pantograph contact force is generally used for assessment of the current collection quality. A good current collection quality not only increases catenary lifetime but also keeps a stable electric supply and helps to avoid accidents. Low contact forces lead to electric arcs that degrade the catenary, and high contact forces generate excessive wear on the sliding surfaces. Railway track operators require track tests to ensure that catenary–pantograph force remains between safe values. However, a direct measure of the contact force requires an instrumented pantograph which is generally costly and complicated. This paper presents a test bench that allows testing virtual catenaries over real pantographs. Therefore, the contact point force behavior can be tested before the track test to guarantee that the test is passed. Moreover, due to its flexibility, the system can be used for model identification and validation, catenary testing, or contact loss simulation. The test bench also explores using computer vision as an additional sensor for each application. Results show that the system has high precision and flexibility in the available tests. Full article
(This article belongs to the Special Issue Nonlinear Control with Applications to Energy Systems)
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