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20 pages, 3582 KiB  
Article
Design and Development of a Real-Time Pressure-Driven Monitoring System for In Vitro Microvasculature Formation
by Gayathri Suresh, Bradley E. Pearson, Ryan Schreiner, Yang Lin, Shahin Rafii and Sina Y. Rabbany
Biomimetics 2025, 10(8), 501; https://doi.org/10.3390/biomimetics10080501 - 1 Aug 2025
Viewed by 258
Abstract
Microfluidic platforms offer a powerful approach for ultimately replicating vascularization in vitro, enabling precise microscale control and manipulation of physical parameters. Despite these advances, the real-time ability to monitor and quantify mechanical forces—particularly pressure—within microfluidic environments remains constrained by limitations in cost [...] Read more.
Microfluidic platforms offer a powerful approach for ultimately replicating vascularization in vitro, enabling precise microscale control and manipulation of physical parameters. Despite these advances, the real-time ability to monitor and quantify mechanical forces—particularly pressure—within microfluidic environments remains constrained by limitations in cost and compatibility across diverse device architectures. Our work presents an advanced experimental module for quantifying pressure within a vascularizing microfluidic platform. Equipped with an integrated Arduino microcontroller and image monitoring, the system facilitates real-time remote monitoring to access temporal pressure and flow dynamics within the device. This setup provides actionable insights into the hemodynamic parameters driving vascularization in vitro. In-line pressure sensors, interfaced through I2C communication, are employed to precisely record inlet and outlet pressures during critical stages of microvasculature tubulogenesis. Flow measurements are obtained by analyzing changes in reservoir volume over time (dV/dt), correlated with the change in pressure over time (dP/dt). This quantitative assessment of various pressure conditions in a microfluidic platform offers insights into their impact on microvasculature perfusion kinetics. Data acquisition can help inform and finetune functional vessel network formation and potentially enhance the durability, stability, and reproducibility of engineered in vitro platforms for organoid vascularization in regenerative medicine. Full article
(This article belongs to the Section Biomimetic Design, Constructions and Devices)
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22 pages, 14333 KiB  
Article
A Transient Combustion Study in a Brick Kiln Using Natural Gas as Fuel by Means of CFD
by Sergio Alonso-Romero, Jorge Arturo Alfaro-Ayala, José Eduardo Frias-Chimal, Oscar A. López-Núñez, José de Jesús Ramírez-Minguela and Roberto Zitzumbo-Guzmán
Processes 2025, 13(8), 2437; https://doi.org/10.3390/pr13082437 - 1 Aug 2025
Viewed by 241
Abstract
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model [...] Read more.
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model based on computational fluid dynamics (CFD) was used to simulate the combustion of natural gas in the brick kiln as a hypothetical case, with the aim of investigating the potential benefits of fuel switching. The theoretical stoichiometric combustion of both pine wood and natural gas was employed to compare the mole fractions and the adiabatic flame temperature. Also, the transient hot gas temperature obtained from the experimental wood-fired kiln were compared with those from the simulated natural gas-fired kiln. Furthermore, numerical simulations were carried out to obtain the transient hot gas temperature and NOx emissions under stoichiometric, fuel-rich, and excess air conditions. The results of CO2 mole fractions from stoichiometric combustion demonstrate that natural gas may represent a cleaner alternative for use in brick kilns, due to a 44.08% reduction in emissions. Contour plots of transient hot gases temperature, velocity, and CO2 emission inside the kiln are presented. Moreover, the time-dependent emissions of CO2, H2O, and CO at the kiln outlet are shown. It can be concluded that the presence of CO mole fractions at the kiln outlet suggests that the transient combustion process could be further improved. The low firing efficiency of bricks and the thermal efficiency obtained are attributed to uneven temperatures distributions inside the kiln. Moreover, hot gas temperature and NOx emissions were found to be higher under stoichiometric conditions than under fuel-rich or excess of air conditions. Therefore, this work could be useful for improving the thermal–hydraulic and emissions performance of brick kilns, as well as for future kiln design improvements. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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17 pages, 529 KiB  
Article
Coping with Risk: The Three Spheres of Safety in Latin American Investigative Journalism
by Lucia Mesquita, Mathias Felipe de-Lima-Santos and Isabella Gonçalves
Journal. Media 2025, 6(3), 121; https://doi.org/10.3390/journalmedia6030121 - 29 Jul 2025
Viewed by 307
Abstract
Small news media organizations are increasingly reshaping the news media system in Latin America. They are stepping into the role of watchdogs by investigating issues such as corruption scandals that larger outlets sometimes overlook. However, this journalistic work exposes both journalists and their [...] Read more.
Small news media organizations are increasingly reshaping the news media system in Latin America. They are stepping into the role of watchdogs by investigating issues such as corruption scandals that larger outlets sometimes overlook. However, this journalistic work exposes both journalists and their organizations to a range of security threats, including physical violence, legal pressure, and digital attacks. In response, these outlets have developed coping strategies to manage and mitigate such risks. This article presents an exploratory study of the approaches adopted to protect information and data, ensure the safety and well-being of journalists, and maintain organizational continuity. Based on a series of in-depth interviews with leaders of award-winning news organizations for their investigative reporting, the study examines a shift from a competitive newsroom model to a collaborative approach in which information is shared—sometimes across borders—to support investigative reporting and strengthen security practices. We identify strategies implemented by small news organizations to safeguard their journalistic work and propose an integrative model of news safety encompassing the following three areas of security: physical, legal, and digital. This study contributes to the development of the newsafety framework and sheds light on safety practices that support media freedom. Full article
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10 pages, 393 KiB  
Proceeding Paper
Artificial Intelligence for Optimal Water Resource Management: A Literature Review
by Wissal Ed-Dehbi, Mustapha Ahlaqqach and Jamal Benhra
Eng. Proc. 2025, 97(1), 52; https://doi.org/10.3390/engproc2025097052 - 24 Jul 2025
Viewed by 327
Abstract
This review investigates the application of Artificial Intelligence (AI), deep learning (DL), and the Internet of Things (IoT) in water resource management, focusing on distribution optimization, demand prediction, and water quality enhancement. The study synthesizes findings from 2015 to 2024, encompassing experimental and [...] Read more.
This review investigates the application of Artificial Intelligence (AI), deep learning (DL), and the Internet of Things (IoT) in water resource management, focusing on distribution optimization, demand prediction, and water quality enhancement. The study synthesizes findings from 2015 to 2024, encompassing experimental and applied research published in English or French in recognized scientific outlets. By analyzing the prevalent algorithms, IoT technologies, and their impacts, this systematic review highlights research gaps and proposes directions for future work. The results show significant advancements in predictive analytics and real-time monitoring through AI and the IoT. However, challenges remain in scalability, interdisciplinary integration, and contextual adaptation. Full article
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12 pages, 1985 KiB  
Article
The Reliability Analysis of a Turbine Rotor Structure Based on the Kriging Surrogate Model
by Haiwei Lin, Liang Yang, Hong Bao, Feng Zhang, Feifei Zhao and Chaoxin Lu
Machines 2025, 13(7), 625; https://doi.org/10.3390/machines13070625 - 21 Jul 2025
Viewed by 181
Abstract
The turbine rotor is a core component in many energy conversion systems, where it is subjected to loads such as aerodynamic and centrifugal forces that make it highly susceptible to damage. Consequently, the reliability of the turbine rotor ranks among the key aspects [...] Read more.
The turbine rotor is a core component in many energy conversion systems, where it is subjected to loads such as aerodynamic and centrifugal forces that make it highly susceptible to damage. Consequently, the reliability of the turbine rotor ranks among the key aspects of concern. This paper proposes an efficient approach based on the kriging model to conduct the reliability analysis of a turbine rotor. First, a parametric model of the turbine rotor was established. This parametric model was subsequently applied in a multifactor fluid–structure interaction model used to analyze the working performance of the turbine rotor. Finally, a kriging surrogate model was built and applied using these data in combination with various reliability analysis methods to analyze the structural reliability and reliability sensitivities of the turbine rotor. Furthermore, the reliability sensitivity results indicated that the outlet pressure had the greatest impact on rotor reliability. Thus, the proposed method was shown to have practical application value in the reliability analysis of the rotor structure. Full article
(This article belongs to the Special Issue Reliability in Mechanical Systems: Innovations and Applications)
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15 pages, 615 KiB  
Article
Reader Responses to Online Reporting of Tagged Bird Behavior
by Louise Hayward
Animals 2025, 15(14), 2053; https://doi.org/10.3390/ani15142053 - 11 Jul 2025
Viewed by 167
Abstract
This paper explores responses to online coverage of an avian tracking project. Researchers attached novel trackers to a small group of wild magpies (Gymnorhina tibicen). These were subsequently removed by conspecifics, an example of ‘rescue behavior’ that was recounted in several [...] Read more.
This paper explores responses to online coverage of an avian tracking project. Researchers attached novel trackers to a small group of wild magpies (Gymnorhina tibicen). These were subsequently removed by conspecifics, an example of ‘rescue behavior’ that was recounted in several media outlets. Online comments on three articles, from across the political spectrum (the Conversation, UK Guardian, and UK Daily Mail), were selected for thematic analysis. The resulting 680 comments were analyzed qualitatively and quantitatively to uncover predominant themes and the overall balance of positive and negative sentiments expressed about this tagging project or wildlife tagging generally. Topics occurring most frequently were themed into three interrelated areas: (1) sharing personal feelings and experiences, (2) comparing the merits of different species, and (3) sharing knowledge and opinion. Twenty-one percent (21%) of respondents expressed an opinion on the ethics of wildlife tagging. In the Daily Mail and Guardian, this opinion was more likely to be negative towards the use of tags. Opinion was more balanced for readers of the Conversation’s article. Willingness to comment on online news is low, and readers of this story were not asked directly for their opinion. Nevertheless, the data here illustrate some public perceptions of wildlife tagging, and there was a clear negative reaction from many responders. Widening the means through which people can engage with animal science has the potential to advance discussions around research ethics and animal welfare. Reactions to this story expose important questions for scientists seeking to engage with, and convince, the public of the merits of their work. Full article
(This article belongs to the Section Public Policy, Politics and Law)
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21 pages, 4831 KiB  
Article
Aerodynamic Optimization and Thermal Deformation Effects on Mid-Altitude Sounding Rockets: A Computational and Structural Analysis
by Aslam Abdullah, Mohd Fadhli Zulkafli, Muhammad Akmal Abdul Halim, Ramanathan Ashwin Thanneermalai and Bambang Basuno
Dynamics 2025, 5(3), 28; https://doi.org/10.3390/dynamics5030028 - 9 Jul 2025
Viewed by 271
Abstract
Mid-altitude sounding rockets are essential for atmospheric research and suborbital experimentation, where aerodynamic optimization and structural integrity are crucial for achieving targeted apogees. This study uses OpenRocket v23.09 for preliminary flight performance prediction and SolidWorks 2024 to integrate aerodynamic and structural analyses through [...] Read more.
Mid-altitude sounding rockets are essential for atmospheric research and suborbital experimentation, where aerodynamic optimization and structural integrity are crucial for achieving targeted apogees. This study uses OpenRocket v23.09 for preliminary flight performance prediction and SolidWorks 2024 to integrate aerodynamic and structural analyses through Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA). SolidWorks Flow Simulation and SolidWorks Simulation are used to assess how nose cone and fin geometries, as well as thermal deformation, influence flight performance. Among nine tested configurations, the ogive nose cone with trapezoidal fins achieved the highest simulated apogee of 2639 m, with drag coefficients of 0.480 (OpenRocket) and 0.401 (SolidWorks Flow Simulation). Thermal–structural analysis revealed a maximum nose tip displacement of 0.7249 mm for the rocket with the ogive nose cone, leading to an increasing drag coefficient of 0.404. However, thermal deformation of the ellipsoid nose cone led to a reduction in the drag coefficient from 0.419 to 0.399, even though it exhibited a slightly higher maximum displacement of 0.7443 mm. Mesh independence was confirmed with outlet velocity deviations below 1% across refinements. These results highlight the importance of integrated CFD–FEA approaches, geometric optimization, and material resilience for enhancing the aerodynamic performance of subsonic sounding rockets. Full article
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15 pages, 5152 KiB  
Article
Hydraulic Performance and Flow Characteristics of a High-Speed Centrifugal Pump Based on Multi-Objective Optimization
by Yifu Hou and Rong Xue
Fluids 2025, 10(7), 174; https://doi.org/10.3390/fluids10070174 - 2 Jul 2025
Viewed by 297
Abstract
Pump-driven liquid cooling systems are widely utilized in unmanned aerial vehicle (UAV) electronic thermal management. As a critical power component, the miniaturization and lightweight design of the pump are essential. Increasing the operating speed of the pump allows for a reduction in impeller [...] Read more.
Pump-driven liquid cooling systems are widely utilized in unmanned aerial vehicle (UAV) electronic thermal management. As a critical power component, the miniaturization and lightweight design of the pump are essential. Increasing the operating speed of the pump allows for a reduction in impeller size while maintaining hydraulic performance, thereby significantly decreasing the overall volume and mass. However, high-speed operation introduces considerable internal flow losses, placing stricter demands on the geometric design and flow-field compatibility of the impeller. In this study, a miniature high-speed centrifugal pump (MHCP) was investigated, and a multi-objective optimization of the impeller was carried out using response surface methodology (RSM) to improve internal flow characteristics and overall hydraulic performance. Numerical simulations demonstrated strong predictive capability, and experimental results validated the model’s accuracy. At the design condition (10,000 rpm, 4.8 m3/h), the pump achieved a head of 46.1 m and an efficiency of 49.7%, corresponding to its best efficiency point (BEP). Sensitivity analysis revealed that impeller outlet diameter and blade outlet angle were the most influential parameters affecting pump performance. Following the optimization, the pump head increased by 3.7 m, and the hydraulic efficiency improved by 4.8%. In addition, the pressure distribution and streamlines within the impeller exhibited better uniformity, while the turbulent kinetic energy near the blade suction surface and at the impeller outlet was markedly decreased. This work provides theoretical support and design guidance for the efficient application of MHCPs in UAV thermal management systems. Full article
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20 pages, 3672 KiB  
Article
Comparative Analysis of Transcritical CO2 Heat Pump Systems With and Without Ejector: Performance, Exergy, and Economic Perspective
by Xiang Qin, Shihao Lei, Heyu Liu, Yinghao Zeng, Yajun Liu, Caiyan Pang and Jiaheng Chen
Energies 2025, 18(12), 3223; https://doi.org/10.3390/en18123223 - 19 Jun 2025
Viewed by 666
Abstract
To promote renewable energy utilization and enhance the environmental friendliness of refrigerants, this study presents a novel experimental investigation on a transcritical CO2 double-evaporator heat pump water heater integrating both air and water sources, designed for high-temperature hot water production. A key [...] Read more.
To promote renewable energy utilization and enhance the environmental friendliness of refrigerants, this study presents a novel experimental investigation on a transcritical CO2 double-evaporator heat pump water heater integrating both air and water sources, designed for high-temperature hot water production. A key innovation of this work lies in the integration of an ejector into the dual-source system, aiming to improve system performance and energy efficiency. This study systematically compares the conventional circulation mode and the proposed ejector-assisted circulation mode in terms of system performance, exergy efficiency, and the economic payback period. Experimental results reveal that the ejector-assisted mode not only achieves a higher water outlet temperature and reduces compressor power consumption but also improves the system’s exergy efficiency by 6.6% under the condition of the maximum outlet water temperature. Although the addition of the ejector increases initial manufacturing and maintenance costs, the payback periods of the two modes remain nearly the same. These findings confirm the feasibility and advantage of incorporating an ejector into a transcritical CO2 compression/ejection heat pump system with integrated air and water sources, offering a promising solution for efficient and environmentally friendly high-temperature water heating applications. Full article
(This article belongs to the Special Issue Advances in Supercritical Carbon Dioxide Cycle)
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21 pages, 14961 KiB  
Article
Unsteady Flow Analysis Inside an Electric Submersible Pump with Impeller Blade Perforation
by Siyuan Li, Yang Zhang, Jianhua Bai, Jinming Dai, Hua Zhang, Jian Wang and Ling Zhou
Water 2025, 17(12), 1790; https://doi.org/10.3390/w17121790 - 14 Jun 2025
Viewed by 402
Abstract
The electric submersible pump (ESP) is a critical component in subsurface resource extraction systems, yet the presence of gas in the working medium significantly affects its performance. To investigate the impact of impeller perforation on gas–liquid mixing and internal flow characteristics, unsteady numerical [...] Read more.
The electric submersible pump (ESP) is a critical component in subsurface resource extraction systems, yet the presence of gas in the working medium significantly affects its performance. To investigate the impact of impeller perforation on gas–liquid mixing and internal flow characteristics, unsteady numerical simulations were conducted based on the Euler–Euler multiphase flow model. The transient evolution of the gas phase distribution, flow behavior, and liquid phase turbulent entropy generation rate was analyzed under an inlet gas volume fraction of 5%. Results show that under part-load flow conditions, impeller perforation reduces the amplitude of dominant frequency fluctuations and enhances periodicity, thereby mitigating low-frequency disturbances. Under design flow conditions, it leads to stronger dominant frequencies and intensified low-frequency fluctuations. Gas phase distribution varies little under low and design flow rates, while at high flow rates, gas accumulations shift from the midsection to the outlet with rotor rotation. As the flow rate increases, liquid velocity rises, and flow streamlines become more uniform within the channels. Regions of high entropy generation coincide with high gas concentration zones: they are primarily located near the impeller inlet and suction side under low flow, concentrated at the inlet and mid-passage under design flow, and significantly reduced and shifted toward the impeller outlet under high flow conditions. The above results indicate that the perforation design of ESP impellers should be optimized according to operating conditions to improve gas dispersion paths and flow channel geometry. Under off-design conditions, perforations can enhance operational stability and transport performance, while under design conditions, the location and size of the perforations must be precisely controlled to balance efficiency and vibration suppression. Full article
(This article belongs to the Special Issue Hydraulics and Hydrodynamics in Fluid Machinery, 2nd Edition)
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20 pages, 11457 KiB  
Article
Numerical Simulation of Dispersion and Ventilation of Hydrogen Clouds in Case of Leakage Inside a Large-Scale Industrial Building
by Khaled Yassin, Stephan Kelm and Ernst-Arndt Reinecke
Hydrogen 2025, 6(2), 40; https://doi.org/10.3390/hydrogen6020040 - 11 Jun 2025
Viewed by 882
Abstract
As the attention to using hydrogen as a potential energy storage medium for power generation and mobility increases, hydrogen production, storage, and transportation safety should be considered. For instance, hydrogen’s extreme physical and chemical properties and the wide range of flammable concentrations raise [...] Read more.
As the attention to using hydrogen as a potential energy storage medium for power generation and mobility increases, hydrogen production, storage, and transportation safety should be considered. For instance, hydrogen’s extreme physical and chemical properties and the wide range of flammable concentrations raise many concerns about the current safety measures in processing other flammable gases. Hydrogen cloud accumulation in the case of leakage in confined spaces can lead to reaching the hydrogen lower flammability limit (LFL) within seconds if the hydrogen is not properly evacuated from the space. At Jülich Research Centre, hydrogen mixed with natural gas is foreseen to be used as a fuel for the central heating system of the campus. In this work, the release, dispersion, formation, and spread of the hydrogen cloud in the case of hydrogen leakage inside the central utility building of the campus are numerically simulated using the OpenFOAM-based containmentFOAM CFD codes. Additionally, different ventilation scenarios are simulated to investigate the behavior of the hydrogen cloud. The results show that locating exhaust openings close to the ceiling and the potential leakage source can be the most effective way to safely evacuate hydrogen from the building. Additionally, locating the exhaust outlets near the ceiling can decrease the combustible cloud volume by more than 25% compared to side openings far below the ceiling. Also, hydrogen concentrations can reach the LFL in case of improper forced ventilation after only 8 s, while it does not exceed 0.15% in the case of natural ventilation under certain conditions. The results of this work show the significant effect of locating exhaust outlets near the ceiling and the importance of natural ventilation to mitigate the effects of hydrogen leakage. The approach illustrated in this study can be used to study hydrogen dispersion in closed buildings in case of leakage and the proper design of the ventilation outlets for closed spaces with hydrogen systems. Full article
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14 pages, 1342 KiB  
Article
Aspen Plus Simulation of a Sorption-Enhanced Steam Methane Reforming Process in a Fluidized Bed Reactor Using CaO as a Sorbent for CO2 Capture
by Fiorella Massa, Fabrizio Scala and Antonio Coppola
Appl. Sci. 2025, 15(12), 6535; https://doi.org/10.3390/app15126535 - 10 Jun 2025
Viewed by 838
Abstract
In this work, Aspen Plus was used to simulate a sorption-enhanced steam methane reforming (SE-SMR) process in a fluidized bed reformer using a Ni-based catalyst and CaO as a sorbent for CO2 removal from the reaction environment. The performances of the process [...] Read more.
In this work, Aspen Plus was used to simulate a sorption-enhanced steam methane reforming (SE-SMR) process in a fluidized bed reformer using a Ni-based catalyst and CaO as a sorbent for CO2 removal from the reaction environment. The performances of the process in terms of the outlet gas hydrogen purity (yH2), methane conversion (XCH4), and hydrogen yield (ηH2) were investigated. The process was simulated by varying the following different reformer operating parameters: pressure, temperature, steam/methane (S/C) feed ratio, and CaO/CH4 feed ratio. A clear sorption-enhanced effect occurred, where CaO was fed to the reformer, compared with traditional SMR, resulting in improvements of yH2, XCH4, and ηH2. This effect, in percentage terms, was more relevant, as expected, in conditions where the traditional process was unfavorable at higher pressures. The presence of CaO could only partially balance the negative effect of a pressure increase. This partial compensation of the negative pressure effect demonstrated that the intensification process has the potential to produce blue hydrogen while allowing for less severe operating conditions. Indeed, when moving traditional SMR from 1 to 10 bar, an average decrease of yH2, X, and η by −16%, −44%, and −41%, respectively, was recorded, while when moving from 1 bar SMR to 10 bar SE-SMR, yH2 showed an increase of +20%, while XCH4 and ηH2 still showed a decrease of −14% and −4%. Full article
(This article belongs to the Special Issue Advances and Challenges in Carbon Capture, Utilisation and Storage)
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24 pages, 3521 KiB  
Article
The Dynamic Response Characteristics and Working Fluid Property Differences Analysis of CO2–Kr Mixture Power Cycle System
by Minghui Fang, Lihua Cao, Xueyan Xu and Qingqiang Meng
Processes 2025, 13(6), 1735; https://doi.org/10.3390/pr13061735 - 1 Jun 2025
Viewed by 429
Abstract
With the advancement of the energy transition, the thermodynamic degradation under high-load conditions and economic bottlenecks of the sCO2 Brayton cycle have become more prominent. CO2 mixture working fluids can improve system efficiency and economics through property optimization. However, the dynamic [...] Read more.
With the advancement of the energy transition, the thermodynamic degradation under high-load conditions and economic bottlenecks of the sCO2 Brayton cycle have become more prominent. CO2 mixture working fluids can improve system efficiency and economics through property optimization. However, the dynamic response characteristics of the system under disturbance factors are still unclear. Based on this, this paper establishes a dynamic model of the recompressed Brayton cycle for CO2 and CO2–Kr mixture. The dynamic behaviors of the two working fluids under mass flow, heat source power, and rotational speed disturbances are systematically compared, revealing the impact of the addition of Kr on the system’s dynamic response characteristics. From the perspective of the coupling mechanism in a mixture of working fluids, this paper further explores the reasons behind the differences in dynamic performance. The results show that mass disturbances have the most significant impact on the dynamic characteristics of the system. The response time of the turbine outlet temperature in the pure CO2 system is 15.43 s, with a temperature response amplitude of 12.32 K. When the system recovers to a steady state, the system’s efficiency and specific work are 30.37% and 42.52 kW/kg, respectively. In comparison, the CO2–Kr system demonstrates better dynamic performance, with the turbine outlet temperature response time reduced by 3.5 s and the temperature fluctuation amplitude decreased by 6.25 K. Additionally, the efficiency and specific work of the CO2–Kr system increased by 5.77% and 7.29 kW/kg, respectively. The introduction of Kr changes the physical property parameters of the working fluid, enhancing flow stability, and reducing pressure and temperature fluctuations, thereby improving the dynamic performance and disturbance resistance of the CO2–Kr system. Full article
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20 pages, 8024 KiB  
Article
Morphology and Solidity Optimization of Freeform Surface Turbulators for Heat Exchangers Equipped with Narrow Channels
by Maria Corti, Roberta Caruana, Antonio Di Caterino, Damiano Fustinoni, Pasqualino Gramazio, Luigi Vitali and Manfredo Guilizzoni
Energies 2025, 18(11), 2903; https://doi.org/10.3390/en18112903 - 1 Jun 2025
Viewed by 734
Abstract
Improving the thermal performance of compact heat exchangers is a key challenge in the development of energy-efficient systems. This work investigates the use of topology optimization to generate novel surface geometries that enhance thermal efficiency specifically in narrow rectangular channels. A physics-based topology [...] Read more.
Improving the thermal performance of compact heat exchangers is a key challenge in the development of energy-efficient systems. This work investigates the use of topology optimization to generate novel surface geometries that enhance thermal efficiency specifically in narrow rectangular channels. A physics-based topology optimization software, ToffeeX, has been employed to explore turbulator designs within defined spatial and material constraints. The optimization process has focused on maximizing heat transfer, with particular attention on the effect of solid volumetric fraction. Simulations have been carried out using the CFD tools of the optimization software to evaluate the thermal behavior of the proposed configurations. Among the tested designs, a solid volumetric fraction of 8% has led to the most effective solution, achieving a 25% increase in outlet fluid temperature compared to a conventional ribbed reference configuration. Validation using CFD simulations with another package, OpenFOAM, has confirmed these results, showing consistent trends across methodologies. These findings highlight the potential of combining topology optimization with numerical simulation to develop advanced geometries for heat transfer enhancement. The proposed approach supports the development of more efficient and compact heat exchangers, paving the way for future experimental studies and broader industrial applications. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics (CFD) Study for Heat Transfer)
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23 pages, 2951 KiB  
Article
A Novel Approach to Automatically Balance Flow in Profile Extrusion Dies Through Computational Modeling
by Gabriel Wagner, João Vidal, Pierre Barbat, Jean-Marc Gonnet and João M. Nóbrega
Polymers 2025, 17(11), 1498; https://doi.org/10.3390/polym17111498 - 28 May 2025
Viewed by 595
Abstract
This work presents a novel fully automated computational framework for optimizing profile extrusion dies, aiming to achieve balanced flow at the die flow channel outlet while minimizing total pressure drop. The framework integrates non-isothermal, non-Newtonian flow modeling in OpenFOAM with a geometry parameterization [...] Read more.
This work presents a novel fully automated computational framework for optimizing profile extrusion dies, aiming to achieve balanced flow at the die flow channel outlet while minimizing total pressure drop. The framework integrates non-isothermal, non-Newtonian flow modeling in OpenFOAM with a geometry parameterization routine in FreeCAD and a Bayesian optimization algorithm from Scikit-Optimize. A custom solver was developed to account for temperature-dependent viscosity using the Bird–Carreau–Arrhenius model, incorporating viscous dissipation and a novel boundary condition to replicate the thermal regulation used in the experimental process. For optimization, the die flow channel outlet cross-section is discretized into elemental sections, enabling localized flow analysis and establishing a convergence criterion based on the total objective function value. A case study on a tire tread die demonstrates the framework’s ability to iteratively refine internal geometry by adjusting key design parameters, resulting in significant improvements in outlet velocity uniformity and reduced pressure drop. Within the searching space, the results showed an optimal objective function of 0.2001 for the best configuration, compared to 0.7333 for the worst configuration, representing an enhancement of 72.7%. The results validate the effectiveness of the proposed framework in navigating complex design spaces with minimal manual input, offering a robust and generalizable approach to extrusion die optimization. This methodology enhances process efficiency, reduces development time, and improves final product quality, particularly for complex and asymmetric die geometries commonly found in the automotive and tire manufacturing industries. Full article
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