Search Results (30)

This paper presents an optimized economic evaluation model for intensive drilling in unconventional oil and gas development, based on the “well factory” concept. The model integrates cost components—including pre-drilling, drilling operations, drilling materials, and drilling fluid treatment—with synergy factors that capture the benefits of centralized operations. These synergy factors reflect cost savings arising from reduced land acquisition, optimized rig sharing, and enhanced reuse of drilling fluids. Furthermore, a decision timeliness component is incorporated into the objective function, ensuring that the model can dynamically balance cost minimization with rapid decision making—a critical requirement in fast-paced energy projects. The model is rigorously developed by building on conventional cost equations and is validated using field data from the Shengli Oilfield Yan 227 block. The results demonstrate significant reductions in pre-drilling and drilling operation costs under the “well factory” mode compared to conventional single-well approaches. Additionally, an optimal platform configuration is identified, highlighting the economic benefits of integrating centralized infrastructure and shared resources in large-scale drilling operations. This comprehensive framework provides a robust decision-support tool for enhancing economic efficiency and operational effectiveness in the development of unconventional resources. Full article

Traditional emitters used for downhole acoustic detection have limited radiation frequency and energy, making it difficult to transmit high-precision acoustic signals over long distances. This paper presents a plasma emitter in which high-pressure discharge generates a powerful spherical impulse wave with a wide frequency range. First, the discharge characteristics of the plasma needle-plate emitter are analyzed using high-voltage discharge experiments and discharge simulation models for underwater emitters. Subsequently, advanced modifications are made to the structure of the needle–plate emitter to meet the requirements of downhole detection. A new type of hollow needle–plate emitter with a spherical tip is developed. The results show that the structural optimization of the hollow needle–plate emitter with a spherical tip resulted in a 27.2% increase in impulse wave amplitude, a 28.1% improvement in electro-acoustic conversion efficiency, and a radiation frequency band covering up to 100 kHz. This development is conducive to more accurate and longer-range downhole structure detection. The detection range outside the borehole can reach tens to hundreds of meters. This enables the precise control of the wellbore path and reduces the demands on the rig’s build rate. The emitter has significant application potential in areas such as onshore and offshore oil and gas exploration, unconventional resource detection, impulse wave fracturing and wellbore clearance, and rescue and U-well drilling. Full article

Corrosion costs the Oil & Gas Industry billions of pounds annually, primarily due to environmental factors such as high salinity, temperature fluctuations, and humidity in marine environments. Mobile Offshore Drilling Units (MODUs), especially jack-up rigs, are particularly susceptible to these dangers. This paper examines the impact of cold stacking on aging jack-up rigs and highlights how the absence of an adequate corrosion control system can accelerate structural deterioration. Our findings show that repair costs following cold stacking can far exceed the costs associated with maintaining rigs in a warm-stacked state. Preload tanks are critical areas prone to degradation due to microbiologically influenced corrosion (MIC) and inadequate preservation practices. Furthermore, although high-strength steels are frequently utilized in the construction of jack-up rigs due to their durability, we illustrate that, in the absence of meticulously devised preventative measures, these steels are susceptible to considerable corrosion, resulting in substantial repair expenses and diminished operational lifespans. This study highlights the significance of proactive corrosion control measures in maintaining the long-term structural integrity and cost-effectiveness of offshore drilling units. Full article

The literature written in Chinese mainly and in English with a small amount is reviewed to obtain the overall status of flywheel energy storage technologies in China. The theoretical exploration of flywheel energy storage (FES) started in the 1980s in China. The experimental FES system and its components, such as the flywheel, motor/generator, bearing, and power electronic devices, were researched around thirty years ago. About twenty organizations devote themselves to the R&D of FES technology, which is developing from theoretical and laboratory research to the stage of engineering demonstration and commercial application. After the research and accumulation in the past 30 years, the initial FES products were developed by some companies around 10 years ago. Today, the overall technical level of China’s flywheel energy storage is no longer lagging behind that of Western advanced countries that started FES R&D in the 1970s. The reported maximum tip speed of the new 2D woven fabric composite flywheel arrived at 900 m/s in the spin test. A steel alloy flywheel with an energy storage capacity of 125 kWh and a composite flywheel with an energy storage capacity of 10 kWh have been successfully developed. Permanent magnet (PM) motors with power of 250–1000 kW were designed, manufactured, and tested in many FES assemblies. The lower loss is carried out through innovative stator and rotor configuration, optimizing magnetic flux and winding arrangement for harmonic magnetic field suppression. Permanent magnetic bearings with high load ability up to 50–100 kN were developed both for a 1000 kW/16.7 kWh flywheel used for the drilling practice application in hybrid power of an oil well drilling rig and for 630 kW/125 kWh flywheels used in the 22 MW flywheel array applied to the flywheel and thermal power joint frequency modulation demonstration project. It is expected that the FES demonstration application power stations with a total cumulative capacity of 300 MW will be built in the next five years. Full article

In the North Atlantic and the Northern Ocean, from the second half of 2010 to 2014, satellite imagery data showed increased surface water temperatures (in the Icelandic Depression area in September–October 2010, it was 1.3 °C higher than in 2009). The peak of the annual sum of mean monthly ocean surface temperatures near the Icelandic Depression in 2010 (109.3 °C), as well as the negative values of the monthly averaged North Atlantic Oscillation (NAO) indices, estimated in the second half of 2010 and until March 2011, can be explained by the appearance of an additional film of oil origin on the water surface, formed after an oil spill accident at the Deepwater Horizon drilling rig in the Gulf of Mexico. Insufficient evaporative cooling of surface waters near the Icelandic Depression related to the formation of an additive film due to the influence of pollution of the North Sea by oil can explain the earlier peak in the annual sum of mean monthly ocean surface temperatures near the Icelandic Depression in 2003 (107.2 °C). Although global warming is usually ascribed to increased greenhouse gases in the atmosphere, ocean surface water pollution could increase the heat content of the ocean and explain the steady temperature stratification and desalination of these waters due to the melting of Greenland’s glaciers. Thus, when analyzing the concept of global warming, it is necessary to take into account the aspects of pollution of the ocean surface waters to assess the changes in their capacity to accumulate solar radiation, as well as the changes in the heat content of the ocean mixing zone (~200 m). Full article

This paper reports the preliminary experimental studies carried out on an innovative sliding bearing made of polycrystalline diamond, a material with excellent mechanical and chemical characteristics, used mainly in the drilling industry. Bearings crafted from this material do not necessitate lubrication due to their extremely low coefficient of friction and high resistance to wear. For this reason, they are prime candidates for replacing traditional oil bearings, eliminating the need for auxiliary systems and thereby reducing environmental risks. In this regard, an innovative test rig was designed, capable of reaching speeds up to 6000 rpm both in vertical and horizontal configurations thanks to a novel tilting frame. Moreover, with a high modularity it was possible to test three different kinds of radial PCD bearings. Dynamic data were acquired and elaborated to evaluate orbits, acceleration and absorbed torque, to finally compare these different configurations to better understand how dynamic behavior is influenced by bearings’ geometrical characteristics. Full article

Achieving the UN Sustainable Development Goals is impossible without sustainable oil and gas production, both in terms of ensuring equal access to cheap energy and preserving the environment, as well as caring for non-renewable fossil energy sources. This actualizes the need for the digital 3D modeling of wells, which allows one to assess their current condition and predict their future condition as well as determine the feasibility of investing in their reconstruction and the expansion of the well network. This is possible due to the fact that the visualization of a well, reflecting its physical and technical parameters, gives engineers, designers and ecologists the opportunity to recognize the defects of the well (cracks, cavities, behind casing and interlayer leaks, etc.) and predict their appearance and proliferation on which the service life, hydrocarbon flow rate, pollution, operating and capital costs directly depend. The software required for this must be versatile enough to cover different types of logging and fit different operating systems. The goal of the study is to develop a software for creating visual 3D models of wells based on acoustic and various types of radioactive logging data, capable of integrating drilling rig parameters and geophysical survey data with modern 3D modeling and programming methods. The developed software meets the requirements of various operating systems and the specifics of different types of logging, which is designed to help in increasing the productivity of oil and gas wells, save energy consumption and reduce groundwater pollution from chemicals used in hydrocarbon production. This is achievable by ensuring trouble-free execution and the operation of well systems, minimizing the risks of collapses and the destruction of well walls through accurate monitoring and forecasting their dynamic condition in real time using 3D models, which is not available for static 2D models. Full article

This study empirically investigates the asymmetric effects of spot (future) prices and storage on rig counts in the US natural gas and crude oil markets from January 1986 to May 2020. It adopts the Nonlinear Autoregressive Distributed Lag (NARDL) model and establishes a flexible and efficient framework that measures the effects of positive and negative shocks in each of these variables on rig counts while modeling possible asymmetries in both the short and long term. For the natural gas market, the results reveal significant long-term asymmetric effects of spot (future) gas prices and storage on gas rigs. The positive and statistically significant cumulative effect of changes in natural gas storage suggests that larger natural gas storage has caused changes in the use of natural gas drilling rigs. For the crude oil market, we find significant short-term asymmetric effects of spot (future) gas prices and oil stocks on oil rigs. Furthermore, in addition to the optimal price and level of storage, the cost, as proxied by the interest rate, is a crucial determinant in rig drilling decision-making in the energy sector. Full article

Oil spill on sea surfaces, which mainly produced by the oil leakage accident happened on tankers, offshore platforms, drilling rigs and wells, has bring irreversible damage to marine environments and ecosystems. Among various spill oil handling methods, using sorbents to absorb and recover spill oils is a perspective method because they are cost-effective and enable a high recovery and without secondary pollution to the ecosystem. Currently, sorbents based on biomass materials have aroused extensively attention thanks to their features of inexpensive, abundant, biodegradable, and sustainable. Herein, we comprehensively review the state-of-the-art development of biomass-based sorbents for spill oil cleanup in the recent five years. After briefly introducing the background, the basic theory and material characteristics for the separation of oil from water and the adsorption of oils is also presented. Various modification methods for biomass materials are summarized in section three. Section four discusses the recent progress of biomass as oil sorbents for oil spill cleanup, in which the emphasis is placed on the oil sorption capacity and the separation efficiency. Finally, the challenge and future development directions is outlined. Full article

Recent activities in the oil and gas industry have shown an increasing need for monitoring engagements, such as in shipping, logistics, exploration, drilling, or production. Hence, there is a need to have asset management of these offshore assets (or facilities). Much of the offshore infrastructure is currently approaching or past its operational life expectancy. The study presents an overview on asset management of offshore facilities towards monitoring, safe practices, maintenance, and sustainability. This study outlines the major considerations and the steps to take when evaluating asset life extensions for an aging offshore structure (or asset). The design and construction of offshore structures require some materials that are used to make the structural units, such as offshore platform rigs, ships, and boats. Maintaining existing assets in the field and developing new platforms that are capable of extracting future oil and gas resources are the two key issues facing the offshore sector. This paper also discusses fault diagnosis using sensors in the offshore facilities. The ocean environment is constantly corrosive, and the production activities demand extremely high levels of safety and reliability. Due to the limited space and remote location of most offshore operations, producing cost-effective, efficient, and long-lasting equipment necessitates a high level of competence. This paper presents the guidelines on asset monitoring, sustainable maintenance, and safety practices for offshore structures. In this study, the management of offshore structures were also presented with some discussions on fault monitoring using sensors. It also proposes sustainable asset management approaches as guidelines that are advised, with policy implications. Full article

Despite the promising potential of the hybrid electric power-split layout, its broader market penetration is prevented by the large number of feasible solutions and the constructive complexity, which overcomplicate the design process. Moreover, due to the lack of relevant literature references, the power-split transmissions design is even more difficult if concerning applications outside the automotive and agricultural sectors. In this paper, a general parametric model already available in the literature to design a single-mode power-split transmission with up to two planetary gear sets and six ordinary gear sets was applied to hybridize an oil drilling rig to recover energy braking during the gravity-driven lowering phases. This is the first power-split electric hybridization of a drilling rig. Two solutions differing in engine power size are presented. Thanks to the modularity of the model, the procedure enabled the optimization of the ICE, the electric machines, and the gear sets through decoupled design phases. Full article

Borehole cataloguing is an important task in geological drilling. Traditional manual cataloguing provides the stratification of underground boreholes based on changes in core lithology. This paper proposes a novel borehole cataloguing method using a drilling process monitoring (DPM) system. This DPM cataloguing method stratifies a borehole according to the drilling speed through the rock. A 102 m borehole was drilled and cored in Baota district, Yan’an city, Shaanxi Province, China. The rock-breaking response parameters of the drill bit displacement, drill rod rotation speed and inlet pipe and outlet pipe oil pressures were monitored throughout the drilling process, and the drilling depth-penetration rate curve during the net drilling process was obtained. The changes in drilling speed show that the DPM cataloguing can identify the depths of the layer interfaces of the borehole and describe the stratification. The interface depth values obtained by DPM have little difference from the interface depth values obtained by manual cataloguing, and the errors are between −0.04% and 4.29%. From the DPM stratification results, the engineering quality evaluation of the rock mass can be realized without coring. DPM is fast, convenient, accurate, can greatly improve the efficiency of existing catalogues, and can be applied to scientific research in any underground space. DPM is a measurement-while-drilling technology. According to DPM data, the operating state of a drilling rig and the parameter changes while drilling can be obtained in situ and in real time throughout the drilling process. Full article

Well construction operations require continuous complex decision-making and multi-step action planning. Action selection at every step demands a careful evaluation of the vast action space, while guided by long-term objectives and desired outcomes. Current human-centric decision-making introduces a degree of bias, which can result in reactive rather than proactive decisions. This can lead from minor operational inefficiencies all the way to catastrophic health and safety issues. This paper details the steps in structuring unbiased purpose-built sequential decision-making systems. Setting up such systems entails representing the operation as a Markov decision process (MDP). This requires explicitly defining states and action values, defining goal states, building a digital twin to model the process, and appropriately shaping reward functions to measure feedback. The digital twin, in conjunction with the reward function, is utilized for simulating and quantifying the different action sequences. A finite-horizon sequential decision-making system, with discrete state and action space, was set up to advise on hole cleaning during well construction. The state was quantified by the cuttings bed height and the equivalent circulation density values, and the action set was defined using a combination of controllable drilling parameters (including mud density and rheology, drillstring rotation speed, etc.). A non-sparse normalized reward structure was formulated as a function of the state and action values. Hydraulics, cuttings transport, and rig state detection models were integrated to build the hole cleaning digital twin. This system was then used for performance tracking and scenario simulations (with each scenario defined as a finite-horizon action sequence) on real-world oil wells. The different scenarios were compared by monitoring state–action transitions and the evolution of the reward with actions. This paper presents a novel method for setting up well construction operations as long-term finite-horizon sequential decision-making systems, and defines a way to quantify and compare different scenarios. The proper construction of such systems is a crucial step towards automating intelligent decision-making. Full article

Diverse forms of offshore oil and gas structures are utilized for a wide range of purposes and in varying water depths. They are designed for unique environments and water depths around the world. The applications of these offshore structures require different activities for proper equipment selection, design of platform types, and drilling/production methods. This paper will provide a general overview of these operations as well as the platform classifications. In this paper, a comprehensive review is conducted on different offshore petroleum structures. This study examines the fundamentals of all types of offshore structures (fixed and floating), as well as the applications of these concepts for oil exploration and production. The study also presents various design parameters for state-of-the-art offshore platforms and achievements made in the industry. Finally, suitable types of offshore platforms for various water depths are offered for long-term operations. An extension of this study (Part II) covers sustainable design approaches and project management on these structures; this review helps designers in understanding existing offshore structures, and their uniqueness. Hence, the review also serves as a reference data source for designing new offshore platforms and related structures. Full article

The main problem of fluid sampling during well testing of reservoirs with near-critical fluids (gas condensate and volatile oil) is due to the fact that even a small pressure drawdown usually leads to the formation of a two-phase mixture in the bottom hole area, and it is almost impossible to take representative samples with downhole samplers or a formation tester. Sampling via test-separator and the current non-separation methods are also imperfect. An alternative method—MIKS (Multiphase IsoKinetic Sampling)—of gas condensate well testing was proposed, which is based on emulsifying a multiphase flow to particles of about 1–10 μm. Thereby MIKS would eliminate the problem of particle slippage in a homogeneous flow and enables high-quality sampling directly from the flowmeter line. The initial formation fluid is characterized by the maximum value of the condensate-gas ratio (CGR). Therefore, first, the well effluent would be adjusted to the mode with the maximum CGR using a choke manifold and a multiphase flow meter. Then the flow mixture is transferred to a by-pass line with an emulsifier to achieve an isokinetic flow. Thereafter, pressure samples can be taken into pressurized sampling bottles, in which thermodynamic conditions are preset according to the flow line. The efficiency of sampling and recombining procedures allows for conducting a study of reservoir samples in the field laboratory directly on the rig and obtaining a complete PVT report even before the completion of drilling and abandonment of the well. An additional economic effect is achieved by reducing the costs of transporting and samples storage. Well test equipment setup becomes much more compact and less weight; the costs of drilling time are reduced, which is viably important for well testing on the Arctic conditions. Another major problem in the development of gas condensate reservoirs is avoiding the condensate banking around producing wells. Optimization of condensate production can be achieved by maintaining the well operation mode at maximum CGR level by means of multiphase flowmeters. The formed condensate bank can be destroyed by a combination of methods—hydraulic fracturing, followed by cycling process—purging the formation with dried gas and/or injection of methanol into the formation. Methanol can be obtained from synthesis gas as a by-product in the utilization of associated gas also at the field. The specified set of measures will allow to revive the GC wells that are losing productivity, as well as to extend the period of high productivity of new wells. Full article