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Keywords = non-fourier energy

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21 pages, 12325 KiB  
Article
Inspection of Damaged Composite Structures with Active Thermography and Digital Shearography
by João Queirós, Hernâni Lopes, Luís Mourão and Viriato dos Santos
J. Compos. Sci. 2025, 9(8), 398; https://doi.org/10.3390/jcs9080398 - 1 Aug 2025
Viewed by 204
Abstract
This study comprehensively compares the performance of two non-destructive testing (NDT) techniques—active thermography (AT) and digital shearography (DS)—for identifying various damage types in composite structures. Three distinct composite specimens were inspected: a carbon-fiber-reinforced polymer (CFRP) plate with flat-bottom holes, an aluminum honeycomb core [...] Read more.
This study comprehensively compares the performance of two non-destructive testing (NDT) techniques—active thermography (AT) and digital shearography (DS)—for identifying various damage types in composite structures. Three distinct composite specimens were inspected: a carbon-fiber-reinforced polymer (CFRP) plate with flat-bottom holes, an aluminum honeycomb core sandwich plate with a circular skin-core disbond, and a CFRP plate with two low-energy impacts damage. The research highlights the significant role of post-processing methods in enhancing damage detectability. For AT, algorithms such as fast Fourier transform (FFT) for temperature phase extraction and principal component thermography (PCT) for identifying significant temperature components were employed, generally making anomalies brighter and easier to locate and size. For DS, a novel band-pass filtering approach applied to phase maps, followed by summing the filtered maps, remarkably improved the visualization and precision of damage-induced anomalies by suppressing background noise. Qualitative image-based comparisons revealed that DS consistently demonstrated superior performance. The sum of DS filtered phase maps provided more detailed and precise information regarding damage location and size compared to both pulsed thermography (PT) and lock-in thermography (LT) temperature phase and amplitude. Notably, DS effectively identified shallow flat-bottom holes and subtle imperfections that AT struggled to clearly resolve, and it provided a more comprehensive representation of the impacts damage location and extent. This enhanced capability of DS is attributed to the novel phase map filtering approach, which significantly improves damage identification compared to the thermogram post-processing methods used for AT. Full article
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23 pages, 1585 KiB  
Article
The Key Role of Thermal Relaxation Time on the Improved Generalized Bioheat Equation: Analytical Versus Simulated Numerical Approach
by Alexandra Maria Isabel Trefilov, Mihai Oane and Liviu Duta
Materials 2025, 18(15), 3524; https://doi.org/10.3390/ma18153524 - 27 Jul 2025
Viewed by 360
Abstract
The Pennes bioheat equation is the most widely used model for describing heat transfer in living tissue during thermal exposure. It is derived from the classical Fourier law of heat conduction and assumes energy exchange between blood vessels and surrounding tissues. The literature [...] Read more.
The Pennes bioheat equation is the most widely used model for describing heat transfer in living tissue during thermal exposure. It is derived from the classical Fourier law of heat conduction and assumes energy exchange between blood vessels and surrounding tissues. The literature presents various numerical methods for solving the bioheat equation, with exact solutions developed for different boundary conditions and geometries. However, analytical models based on this framework are rarely reported. This study aims to develop an analytical three-dimensional model using MATHEMATICA software, with subsequent mathematical validation performed through COMSOL simulations, to characterize heat transfer in biological tissues induced by laser irradiation under various therapeutic conditions. The objective is to refine the conventional bioheat equation by introducing three key improvements: (a) incorporating a non-Fourier framework for the Pennes equation, thereby accounting for the relaxation time in thermal response; (b) integrating Dirac functions and the telegraph equation into the bioheat model to simulate localized point heating of diseased tissue; and (c) deriving a closed-form analytical solution for the Pennes equation in both its classical (Fourier-based) and improved (non-Fourier-based) formulations. This paper investigates the nuanced relationship between the relaxation time parameter in the telegraph equation and the thermal relaxation time employed in the bioheat transfer equation. Considering all these aspects, the optimal thermal relaxation time determined for these simulations was 1.16 s, while the investigated thermal exposure time ranged from 0.01 s to 120 s. This study introduces a generalized version of the model, providing a more realistic representation of heat exchange between biological tissue and blood flow by accounting for non-uniform temperature distribution. It is important to note that a reasonable agreement was observed between the two modeling approaches: analytical (MATHEMATICA) and numerical (COMSOL) simulations. As a result, this research paves the way for advancements in laser-based medical treatments and thermal therapies, ultimately contributing to more optimized therapeutic outcomes. Full article
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25 pages, 4401 KiB  
Article
Impact of High Energy Milling and Mineral Additives on a Carbonate–Quartz–Apatite System for Ecological Applications
by Vilma Petkova, Katerina Mihaylova, Ekaterina Serafimova, Rositsa Titorenkova, Liliya Tsvetanova and Andres Trikkel
Materials 2025, 18(15), 3508; https://doi.org/10.3390/ma18153508 - 26 Jul 2025
Viewed by 334
Abstract
In this study, high-energy milled (HEM) samples of natural phosphorites from Estonian deposits were investigated. The activation was performed via planetary mill with Cr-Ni grinders with a diameter of 20 mm. This method is an ecological alternative, since it eliminates the disadvantages of [...] Read more.
In this study, high-energy milled (HEM) samples of natural phosphorites from Estonian deposits were investigated. The activation was performed via planetary mill with Cr-Ni grinders with a diameter of 20 mm. This method is an ecological alternative, since it eliminates the disadvantages of conventional acid methods, namely the release of gaseous and solid technogenic products. The aim of the study is to determine the changes in the structure to follow the solid-state transitions and the isomorphic substitutions in the anionic sub-lattice in the structure of the main mineral apatite in the samples from Estonia, under the influence of HEM activation. It is also interesting to investigate the influence of HEM on structural-phase transformations on the structure of impurity minerals-free calcite/dolomite, pyrite, quartz, as well as to assess their influence on the thermal behavior of the main mineral apatite. The effect of HEM is monitored by using a complex of analytical methods, such as chemical analysis, powder X-ray diffraction (PXRD), wavelength-dispersive X-ray fluorescence (WD-XRF) analysis, and Fourier-transformed infrared (FTIR) analysis. The obtained results prove the correlation in the behavior of the studied samples with regard to their quartz content and bonded or non-bonded carbonate ions. After HEM activation of the raw samples, the following is established: (i) anionic isomorphism with formation of A and A-B type carbonate-apatites and hydroxyl-fluorapatite; (ii) solid-phase synthesis of calcium orthophosphate-CaHPO4 (monetite) and dicalcium diphosphate-β-Ca2P2O7; (iii) enhanced chemical reactivity by approximately three times by increasing the solubility via HEM activation. The dry milling method used is a suitable approach for solving technological projects to improve the composition and structure of soils, increasing soil fertility by introducing soluble forms of calcium phosphates. It provides a variety of application purposes depending on the composition, impurities, and processing as a soil improver, natural mineral fertilizer, or activator. Full article
(This article belongs to the Special Issue Advances in Rock and Mineral Materials—Second Edition)
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33 pages, 403 KiB  
Article
Some Further Insight into the Sturm–Liouville Theory
by Salvatore De Gregorio, Lamberto Lamberti and Paolo De Gregorio
Mathematics 2025, 13(15), 2405; https://doi.org/10.3390/math13152405 - 26 Jul 2025
Viewed by 139
Abstract
Some classical texts on the Sturm–Liouville equation (p(x)y)q(x)y+λρ(x)y=0 are revised to highlight further properties of its solutions. Often, in the [...] Read more.
Some classical texts on the Sturm–Liouville equation (p(x)y)q(x)y+λρ(x)y=0 are revised to highlight further properties of its solutions. Often, in the treatment of the ensuing integral equations, ρ=const is assumed (and, further, ρ=1). Instead, here we preserve ρ(x) and make a simple change only of the independent variable that reduces the Sturm–Liouville equation to yq(x)y+λρ(x)y=0. We show that many results are identical with those with λρq=const. This is true in particular for the mean value of the oscillations and for the analog of the Riemann–Lebesgue Theorem. From a mechanical point of view, what is now the total energy is not a constant of the motion, and nevertheless, the equipartition of the energy is still verified and, at least approximately, it does so also for a class of complex λ. We provide here many detailed properties of the solutions of the above equation, with ρ=ρ(x). The conclusion, as we may easily infer, is that, for large enough λ, locally, the solutions are trigonometric functions. We give the proof for the closure of the set of solutions through the Phragmén–Lindelöf Theorem, and show the separate dependence of the solutions from the real and imaginary components of λ. The particular case of q(x)=αρ(x) is also considered. A direct proof of the uniform convergence of the Fourier series is given, with a statement identical to the classical theorem. Finally, the proof of J. von Neumann of the completeness of the Laguerre and Hermite polynomials in non-compact sets is revisited, without referring to generating functions and to the Weierstrass Theorem for compact sets. The possibility of the existence of a general integral transform is then investigated. Full article
16 pages, 1188 KiB  
Article
Preparation and Performance Evaluation of Modified Amino-Silicone Supercritical CO2 Viscosity Enhancer for Shale Oil and Gas Reservoir Development
by Rongguo Yang, Lei Tang, Xuecheng Zheng, Yuanqian Zhu, Chuanjiang Zheng, Guoyu Liu and Nanjun Lai
Processes 2025, 13(8), 2337; https://doi.org/10.3390/pr13082337 - 23 Jul 2025
Viewed by 339
Abstract
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. [...] Read more.
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. However, the inherent low viscosity of scCO2 severely restricts its sand-carrying capacity, fracture propagation efficiency, and oil recovery rate, necessitating the urgent development of high-performance thickeners. The current research on scCO2 thickeners faces a critical trade-off: traditional fluorinated polymers exhibit excellent philicity CO2, but suffer from high costs and environmental hazards, while non-fluorinated systems often struggle to balance solubility and thickening performance. The development of new thickeners primarily involves two directions. On one hand, efforts focus on modifying non-fluorinated polymers, driven by environmental protection needs—traditional fluorinated thickeners may cause environmental pollution, and improving non-fluorinated polymers can maintain good thickening performance while reducing environmental impacts. On the other hand, there is a commitment to developing non-noble metal-catalyzed siloxane modification and synthesis processes, aiming to enhance the technical and economic feasibility of scCO2 thickeners. Compared with noble metal catalysts like platinum, non-noble metal catalysts can reduce production costs, making the synthesis process more economically viable for large-scale industrial applications. These studies are crucial for promoting the practical application of scCO2 technology in unconventional oil and gas development, including improving fracturing efficiency and oil displacement efficiency, and providing new technical support for the sustainable development of the energy industry. This study innovatively designed an amphiphilic modified amino silicone oil polymer (MA-co-MPEGA-AS) by combining maleic anhydride (MA), methoxy polyethylene glycol acrylate (MPEGA), and amino silicone oil (AS) through a molecular bridge strategy. The synthesis process involved three key steps: radical polymerization of MA and MPEGA, amidation with AS, and in situ network formation. Fourier transform infrared spectroscopy (FT-IR) confirmed the successful introduction of ether-based CO2-philic groups. Rheological tests conducted under scCO2 conditions demonstrated a 114-fold increase in viscosity for MA-co-MPEGA-AS. Mechanistic studies revealed that the ether oxygen atoms (Lewis base) in MPEGA formed dipole–quadrupole interactions with CO2 (Lewis acid), enhancing solubility by 47%. Simultaneously, the self-assembly of siloxane chains into a three-dimensional network suppressed interlayer sliding in scCO2 and maintained over 90% viscosity retention at 80 °C. This fluorine-free design eliminates the need for platinum-based catalysts and reduces production costs compared to fluorinated polymers. The hierarchical interactions (coordination bonds and hydrogen bonds) within the system provide a novel synthetic paradigm for scCO2 thickeners. This research lays the foundation for green CO2-based energy extraction technologies. Full article
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32 pages, 8548 KiB  
Article
A Comprehensive Study of the Macro-Scale Performance of Graphene Oxide Enhanced Low Carbon Concrete
by Thusitha Ginigaddara, Pasadi Devapura, Vanissorn Vimonsatit, Michael Booy, Priyan Mendis and Rish Satsangi
Constr. Mater. 2025, 5(3), 47; https://doi.org/10.3390/constrmater5030047 - 18 Jul 2025
Viewed by 353
Abstract
This study presents a detailed and comprehensive investigation into the macro-scale performance, strength gain mechanisms, environment and economic performance of graphene oxide (GO)-enhanced low-emission concrete. A comprehensive experimental program evaluated fresh and hardened properties, including slump retention, bleeding, air content, compressive, flexural, and [...] Read more.
This study presents a detailed and comprehensive investigation into the macro-scale performance, strength gain mechanisms, environment and economic performance of graphene oxide (GO)-enhanced low-emission concrete. A comprehensive experimental program evaluated fresh and hardened properties, including slump retention, bleeding, air content, compressive, flexural, and tensile strength, drying shrinkage, and elastic modulus. Scanning Electron Microscopy (SEM), energy-dispersive spectroscopy (EDS), Thermogravimetric analysis (TGA) and proton nuclear magnetic resonance (1H-NMR) was employed to examine microstructural evolution and early age water retention, confirming GO’s role in accelerating cement hydration and promoting C-S-H formation. Optimal performance was achieved at 0.05% GO (by binder weight), resulting in a 25% increase in 28-day compressive strength without compromising workability. This outcome is attributed to a tailored, non-invasive mixing strategy, wherein GO was pre-dispersed during synthesis and subsequently blended without the use of invasive mixing methods such as high shear mixing or ultrasonication. Fourier-transform infrared (FTIR) spectroscopy further validated the chemical compatibility of GO and PCE and confirmed the compatibility and efficiency of the admixture. Sustainability metrics, including embodied carbon and strength-normalized cost indices (USD/MPa), indicated that, although GO increased material cost, the overall cost-performance ratio remained competitive at breakeven GO prices. Enhanced efficiency also led to lower net embodied CO2 emissions. By integrating mechanical, microstructural, and environmental analyses, this study demonstrates GO’s multifunctional benefits and provides a robust basis for its industrial implementation in sustainable infrastructure. Full article
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25 pages, 7859 KiB  
Article
Methodology for the Early Detection of Damage Using CEEMDAN-Hilbert Spectral Analysis of Ultrasonic Wave Attenuation
by Ammar M. Shakir, Giovanni Cascante and Taher H. Ameen
Materials 2025, 18(14), 3294; https://doi.org/10.3390/ma18143294 - 12 Jul 2025
Viewed by 425
Abstract
Current non-destructive testing (NDT) methods, such as those based on wave velocity measurements, lack the sensitivity necessary to detect early-stage damage in concrete structures. Similarly, common signal processing techniques often assume linearity and stationarity among the signal data. By analyzing wave attenuation measurements [...] Read more.
Current non-destructive testing (NDT) methods, such as those based on wave velocity measurements, lack the sensitivity necessary to detect early-stage damage in concrete structures. Similarly, common signal processing techniques often assume linearity and stationarity among the signal data. By analyzing wave attenuation measurements using advanced signal processing techniques, mainly Hilbert–Huang transform (HHT), this work aims to enhance the early detection of damage in concrete. This study presents a novel energy-based technique that integrates complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN) and Hilbert spectrum analysis (HSA), to accurately capture nonlinear and nonstationary signal behaviors. Ultrasonic non-destructive testing was performed in this study on manufactured concrete specimens subjected to micro-damage characterized by internal microcracks smaller than 0.5 mm, induced through controlled freeze–thaw cycles. The recorded signals were decomposed from the time domain using CEEMDAN into frequency-ordered intrinsic mode functions (IMFs). A multi-criteria selection strategy, including damage index evaluation, was employed to identify the most effective IMFs while distinguishing true damage-induced energy loss from spurious nonlinear artifacts or noise. Localized damage was then analyzed in the frequency domain using HSA, achieving an up to 88% reduction in wave energy via Marginal Hilbert Spectrum analysis, compared to 68% using Fourier-based techniques, demonstrating a 20% improvement in sensitivity. The results indicate that the proposed technique enhances early damage detection through wave attenuation analysis and offers a superior ability to handle nonlinear, nonstationary signals. The Hilbert Spectrum provided a higher time-frequency resolution, enabling clearer identification of damage-related features. These findings highlight the potential of CEEMDAN-HSA as a practical, sensitive tool for early-stage microcrack detection in concrete. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 27914 KiB  
Article
Inversion Motion of Xanthene and Detection of Its Oxidation Product Xanthone from Gas-Phase Rotational Spectroscopy
by Celina Bermúdez, Manuel Goubet and Elias M. Neeman
Molecules 2025, 30(13), 2801; https://doi.org/10.3390/molecules30132801 - 29 Jun 2025
Viewed by 329
Abstract
The rotational spectra of xanthene and its oxidation product xanthone were investigated by combining quantum chemical calculations with Fourier transform microwave spectroscopy in a jet-cooled environment. Xanthone was unexpectedly generated in the experiment when water was present in the reservoir of xanthene leading [...] Read more.
The rotational spectra of xanthene and its oxidation product xanthone were investigated by combining quantum chemical calculations with Fourier transform microwave spectroscopy in a jet-cooled environment. Xanthone was unexpectedly generated in the experiment when water was present in the reservoir of xanthene leading to the total disappearance of xanthene after few hours. Structurally, xanthone shows a near planar disposition, whereas xanthene exhibits a non-planar geometry with both benzene rings twisted out of the molecular plane. This geometry enables an inversion motion between two equivalent conformers, giving rise to a splitting in the ground vibrational state. A two-state analysis of the vibration–rotation interaction for the v=0 and v=1 states gives an energy separation between these states (inversion splitting) of ΔE01=4689.7095(10)MHz. This large-amplitude motion leads to vibration–rotation coupling of energy levels. A symmetric double-minimum inversion potential function was determined, resulting in a barrier of about 45 cm−1 in good agreement with that obtained by DFT quantum chemical calculations. Full article
(This article belongs to the Special Issue Exclusive Feature Papers in Physical Chemistry, 3nd Edition)
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19 pages, 2806 KiB  
Article
Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock
by Mohamed Anwar Ismail, Ibrahim Dubdub, Suleiman Mousa, Zaid Abdulhamid Alhulaybi Albin Zaid and Majdi Ameen Alfaiad
Polymers 2025, 17(13), 1799; https://doi.org/10.3390/polym17131799 - 27 Jun 2025
Viewed by 346
Abstract
Mango peel (MP), an abundant agro-industrial residue, was evaluated as a solid biofuel using combined physicochemical characterisation and non-isothermal thermogravimetric kinetics (TGA). Fourier transform infrared (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM) revealed hydroxyl-rich surfaces and porous microstructures. Thermogravimetric combustion, conducted [...] Read more.
Mango peel (MP), an abundant agro-industrial residue, was evaluated as a solid biofuel using combined physicochemical characterisation and non-isothermal thermogravimetric kinetics (TGA). Fourier transform infrared (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM) revealed hydroxyl-rich surfaces and porous microstructures. Thermogravimetric combustion, conducted at heating rates of 20–80 K min−1, displayed three distinct stages. These stages correspond to dehydration (330–460 K), hemicellulose/cellulose oxidation (420–590 K), and cellulose/lignin oxidation (540–710 K). Kinetic analysis using six model-free methods (Friedman (FR), Flynn–Wall–Ozawa (FWO), Kissinger–Akahira–Sunose (KAS), Starink (STK), Kissinger (K), and Vyazovkin (VY)) yielded activation energies (Ea) of 52–197 kJ mol−1, increasing with conversion (mean Ea ≈ 111 kJ mol−1). Coats–Redfern (CR) fitting confirmed a three-dimensional diffusion mechanism (D3, R2 > 0.99). Thermodynamic analysis revealed that the formation of the activated complex is endothermic, with activation enthalpy (ΔH) values of 45–285 kJ mol−1. The process was found to be non-spontaneous under the studied conditions, with Gibbs free energy (ΔG) values ranging from 83 to 182 kJ mol−1. With a high heating value (HHV) of 21.9 MJ kg−1 and favourable combustion kinetics, MP is a promising supplementary fuel for industrial biomass boilers. However, its high potassium oxide (K2O) content requires dedicated ash management strategies to mitigate slagging risks, a key consideration for its practical, large-scale application. Full article
(This article belongs to the Special Issue Advances in Cellulose and Wood-Based Composites)
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25 pages, 3589 KiB  
Article
Enhanced Copper Adsorption with Sustainable Biochar Derived from Kitchen Waste
by Ghenwa Kataya, May Issa, Zahraa El Charif, David Cornu, Batoul Taleb, Mikhael Bechelany and Akram Hijazi
Water 2025, 17(13), 1887; https://doi.org/10.3390/w17131887 - 25 Jun 2025
Viewed by 567
Abstract
The escalating threats of climate change, pollution, and a rapidly growing global population are putting immense pressure on water resources, highlighting the urgent need for innovative wastewater recycling solutions. This study explores the potential of biochar, derived from common kitchen waste as a [...] Read more.
The escalating threats of climate change, pollution, and a rapidly growing global population are putting immense pressure on water resources, highlighting the urgent need for innovative wastewater recycling solutions. This study explores the potential of biochar, derived from common kitchen waste as a sustainable and efficient adsorbent for copper removal from contaminated water. Seven factors were studied for their influence on the adsorption process, including heavy metal concentration (50–250 ppm), biochar dosage (0.5–2.5 g), contact time (30 min to 29 h), temperature (20–80 °C), pH (2.67–8.07), and the efficacy of activated versus non-activated biochar, with activation carried out using phosphoric acid, silver nitrate, and sulfuric acid. Biochar characterization using Raman spectroscopy, specific surface area by Brunauer–Emmett–Teller analysis (BET), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Scanning Electron Microscopy—Energy Dispersive X-ray Spectroscopy (SEM-EDX), and zeta potential analysis revealed its robust adsorption capacity. Notably, silver nitrate-loaded biochar exhibited the highest adsorption capacity (24.44 mg/g) at 250 ppm of copper and the highest removal rate at about 99.3%, whereas phosphoric acid activation reduced this capacity to 5 mg/g due to structural damage. Importantly, biochar’s adsorption capacity was found to be pH-independent, simplifying operational requirements for treatment systems. Optimal conditions for maximum copper removal were determined to be 100 ppm of copper, a temperature of 60 °C, and a contact time of 30 min. The Langmuir isotherm model best described the adsorption process, indicating a monolayer adsorption with a maximum capacity of 23.25 mg/g. This comprehensive analysis underscores biochar’s potential as a cost-effective, efficient, and environmentally friendly solution for copper removal from wastewater. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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24 pages, 1909 KiB  
Article
Experimental Investigation into Waterproofing Performance of Cement Mortar Incorporating Nano Silicon
by Nasiru Zakari Muhammad, Muhd Zaimi Abd Majid, Ali Keyvanfar, Arezou Shafaghat, Ronald MCcaffer, Jahangir Mirza, Muhammad Magana Aliyu and Mujittafa Sariyyu
Buildings 2025, 15(13), 2227; https://doi.org/10.3390/buildings15132227 - 25 Jun 2025
Viewed by 461
Abstract
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life [...] Read more.
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life span of cementitious materials, due to its non-vulnerability to deterioration, which is common to traditional surface coating solutions. Therefore, nano silicon was characterized using Field Emission Scanning Electron Microscope (FESEM), Energy Dispersion Spectroscopy (EDS), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and surface Zeta potential. The Central Composite Design (CCD) tool was adopted to plan the experiment and further used to model the relationship between experimental variables and experimental response. The model was found to be nonlinear quadratic based on Analysis of Variance (ANOVA). Also, the validity of the model was evaluated and found to have accurate prediction with mean absolute percentage error (MAPE) of 1.62%. The optimum mix ratio necessary to increase resistance to capillary water absorption was established at a nano silicon dosage of 6.6% by weight of cement and w/c of 0.42. In conclusion, the overall results indicate that resistance to capillary water absorption was increased by 62%. Furthermore, while gas permeability was reduced by 31%, on the other hand, volume of water permeable voids decreased by 10%. Full article
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15 pages, 4137 KiB  
Article
Non-Destructive Thickness Measurement of Energy Storage Electrodes via Terahertz Technology
by Zhengxian Gao, Xiaoqing Jia, Jin Wang, Zhijun Zhou, Jianyong Wang, Dongshan Wei, Xuecou Tu, Lin Kang, Jian Chen, Dengzhi Chen and Peiheng Wu
Sensors 2025, 25(13), 3917; https://doi.org/10.3390/s25133917 - 23 Jun 2025
Viewed by 440
Abstract
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS [...] Read more.
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS systems mostly adopt fixed threshold filtering or Fourier filtering, making it disssssfficult to balance noise suppression and signal fidelity. The developed approach integrates three key technological advancements. Firstly, the refractive index of the material is determined through multi-peak amplitude analysis, achieving an error rate control within 1%. Secondly, a hybrid signal processing algorithm is applied, combining an optimized Savitzky–Golay filter for high-frequency noise suppression with an enhanced sinc function wavelet threshold technique for signal fidelity improvement. Thirdly, the time-of-flight method enables real-time online measurement of coating thickness under atmospheric conditions. Experimental validation demonstrates effective thickness measurement across a 35–425 μm range, achieving a 17.62% range extension and a 2.13% improvement in accuracy compared to conventional non-filtered methods. The integrated system offers a robust quality control solution for next-generation battery production lines. Full article
(This article belongs to the Section Physical Sensors)
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13 pages, 2172 KiB  
Article
A Study on Tool Breakage Detection Technology Based on Current Sensing and Non-Contact Signal Analysis
by Chia-Hung Lai, Sih-Hao Huang, Ting-En Wu and Chia-Chun Lai
Sensors 2025, 25(13), 3880; https://doi.org/10.3390/s25133880 - 22 Jun 2025
Viewed by 498
Abstract
Tool breakage in CNC machining often leads to reduced productivity and increased maintenance costs. This study proposes a non-contact tool breakage detection method using spindle current signals captured by an SCT013 current sensor. The sensor easily attaches to the motor line without any [...] Read more.
Tool breakage in CNC machining often leads to reduced productivity and increased maintenance costs. This study proposes a non-contact tool breakage detection method using spindle current signals captured by an SCT013 current sensor. The sensor easily attaches to the motor line without any hardware modification and provides real-time current signals for frequency domain analysis. Fast Fourier Transform (FFT) is employed to extract spectral features, particularly focusing on high-frequency energy spikes at the moment of breakage. A total of 20 experiments were conducted, and consistent spectral anomalies were observed. Additionally, deep learning models including ANN, DNN, and CNN were compared for automated detection performance. The results indicate that the proposed system can reliably detect tool breakage by identifying frequency domain anomalies that emerge within 1–3 s after the actual event, based on processed current signals. While the inference time of deep learning models ranges from 15 to 58 s, the detection mechanism captures the breakage characteristics early in the signal, enabling timely tool condition evaluation. Full article
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12 pages, 1291 KiB  
Article
Non-Destructive Condition and Damage Assessment of Historic Weighted Silk
by Marta Anghelone, Caroline Dalhed and Tanja Kimmel
Fibers 2025, 13(6), 78; https://doi.org/10.3390/fib13060078 - 10 Jun 2025
Viewed by 693
Abstract
Silk weighting is a process used to compensate for the weight loss caused by degumming, achieved by adding agents such as metallic salts to enhance the hand feel and appearance of the fibers. With the development of tin weighting procedures (ca. 1870s), the [...] Read more.
Silk weighting is a process used to compensate for the weight loss caused by degumming, achieved by adding agents such as metallic salts to enhance the hand feel and appearance of the fibers. With the development of tin weighting procedures (ca. 1870s), the production of weighted silk tremendously increased, as the fast decay of such fabrics was attributed to the process itself. The weighted silk was largely used for evening wear and high-fashion garments, many of which nowadays are stored in textile collections, and often characterized by poor conservation conditions. Within the present work, a multi-analytical and interdisciplinary non-destructive protocol was established for studying the finishing techniques, characterizing the materials as well as the state of preservation of historic tin-weighted silk. The protocol involves a visual and haptic approach typical of conservation professionals, as well as analytical investigations such as X-Ray Fluorescence analyses, 3D digital microscopy, Scanning Electron Microscopy with Energy Dispersive Spectroscopy, and Fourier-transform Infrared Spectroscopy (FTIR) in Attenuated Total Reflection. Elemental analyses are effective for studying the technology of production, while FTIR emerged as a powerful tool for assessing the condition, through the carbonyl and crystallinity indices. Full article
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25 pages, 38520 KiB  
Article
A Novel Audio-Perception-Based Algorithm for Physiological Monitoring
by Zixuan Zhang, Wenxuan Jin, Dejiao Huang and Zhongwei Sun
Sensors 2025, 25(12), 3582; https://doi.org/10.3390/s25123582 - 6 Jun 2025
Viewed by 490
Abstract
Exercise metrics are critical for assessing health, but real-time heart rate and respiration measurements remain challenging. We propose a physiological monitoring system that uses an in-ear microphone to extract heart rate and respiration from faint ear canal signals. An improved non-negative matrix factorization [...] Read more.
Exercise metrics are critical for assessing health, but real-time heart rate and respiration measurements remain challenging. We propose a physiological monitoring system that uses an in-ear microphone to extract heart rate and respiration from faint ear canal signals. An improved non-negative matrix factorization (NMF) algorithm combines with a short-time Fourier transform (STFT) to separate physiological components, while an inverse Fourier transform (IFT) reconstructs the signal. The earplug effect enhances the low-frequency components, thereby improving the signal quality and noise immunity. Heart rate is derived from short-term energy and zero-crossing rate, while a BiLSTM-based model can refine the breathing phases and calculate indicators such as respiratory rate. Experiments have shown that the average accuracy can reach 91% under various conditions, exceeding 90% in different environments and under different weights, thus ensuring the system’s robustness. Full article
(This article belongs to the Section Physical Sensors)
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