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Article

Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock

by
Mohamed Anwar Ismail
1,
Ibrahim Dubdub
2,*,
Suleiman Mousa
2,
Zaid Abdulhamid Alhulaybi Albin Zaid
2,* and
Majdi Ameen Alfaiad
2
1
Mechanical Engineering Department, King Faisal University, Al-Ahsa 31982, Saudi Arabia
2
Chemical Engineering Department, King Faisal University, Al-Ahsa 31982, Saudi Arabia
*
Authors to whom correspondence should be addressed.
Polymers 2025, 17(13), 1799; https://doi.org/10.3390/polym17131799
Submission received: 28 May 2025 / Revised: 25 June 2025 / Accepted: 25 June 2025 / Published: 27 June 2025
(This article belongs to the Special Issue Advances in Cellulose and Wood-Based Composites)

Abstract

Mango peel (MP), an abundant agro-industrial residue, was evaluated as a solid biofuel using combined physicochemical characterisation and non-isothermal thermogravimetric kinetics (TGA). Fourier transform infrared (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM) revealed hydroxyl-rich surfaces and porous microstructures. Thermogravimetric combustion, conducted at heating rates of 20–80 K min−1, displayed three distinct stages. These stages correspond to dehydration (330–460 K), hemicellulose/cellulose oxidation (420–590 K), and cellulose/lignin oxidation (540–710 K). Kinetic analysis using six model-free methods (Friedman (FR), Flynn–Wall–Ozawa (FWO), Kissinger–Akahira–Sunose (KAS), Starink (STK), Kissinger (K), and Vyazovkin (VY)) yielded activation energies (Ea) of 52–197 kJ mol−1, increasing with conversion (mean Ea ≈ 111 kJ mol−1). Coats–Redfern (CR) fitting confirmed a three-dimensional diffusion mechanism (D3, R2 > 0.99). Thermodynamic analysis revealed that the formation of the activated complex is endothermic, with activation enthalpy (ΔH) values of 45–285 kJ mol−1. The process was found to be non-spontaneous under the studied conditions, with Gibbs free energy (ΔG) values ranging from 83 to 182 kJ mol−1. With a high heating value (HHV) of 21.9 MJ kg−1 and favourable combustion kinetics, MP is a promising supplementary fuel for industrial biomass boilers. However, its high potassium oxide (K2O) content requires dedicated ash management strategies to mitigate slagging risks, a key consideration for its practical, large-scale application.

1. Introduction

The global energy sector is experiencing a critical shift as fossil fuel depletion and environmental concerns, including greenhouse gas emissions and air pollution, drive the transition to renewable energy sources [1]. Biomass, a widely available and carbon-neutral resource, stands out as a promising solution to boost energy security and promote sustainability [2]. Among biomass resources, agro-industrial wastes are particularly attractive, offering a dual benefit of clean energy generation and waste minimization by repurposing materials that would otherwise pose environmental risks [3]. Lignocellulosic biomass, composed of cellulose, hemicellulose, and lignin, is especially suitable for thermochemical conversion processes such as combustion, pyrolysis, and gasification [4,5].
MP, an abundant by-product of mango (Mangifera indica) processing, represents a significant agro-industrial waste stream in tropical and subtropical regions. In Egypt, for example, over 1.5 million tons of mangoes were harvested in 2020, producing considerable peel waste [6]. With a lignocellulosic composition of 12.02 wt% hemicellulose, 17.02 wt% cellulose, and 10.0 wt% lignin, along with a high HHV, MP shows strong potential as a biofuel feedstock [7]. However, its ash content and elevated alkali metal levels within that ash, such as potassium and calcium, pose challenges like slagging and fouling during combustion, necessitating thorough characterization and combustion studies to evaluate its practical feasibility [8].
Numerous studies have explored the thermal decomposition and kinetic behaviour of lignocellulosic biomass using TGA, focusing on various feedstocks and thermochemical processes. Poletto et al. used TGA to evaluate the thermal stability of wood sawdust from different species, highlighting the influence of lignocellulosic content on decomposition behaviour and estimating activation energies between 146 and 165 kJ mol−1 via FWO and Kissinger methods [9]. Similarly, Nath et al. investigated wheat straw pellet combustion using model-free and model-fitting approaches, revealing a multi-stage decomposition process and average activation energies exceeding 160 kJ mol−1 [10]. Barzegar et al. studied the TGA and kinetics of torrefied pine wood under air and oxy-fuel conditions, reporting Ea values ranging from 100 to 250 kJ mol−1 [4]. Mohammed et al. characterized Napier grass as a feedstock, highlighting its high volatile matter and favourable combustion properties [3]. Liu et al. analysed the pyrolysis and combustion of corn straw, poplar wood chips, and rice husks, noting Ea variations due to compositional differences [8].
Specific to mango-derived biomass, Okoroigwe and Okoroigwe et al. investigated the combustion of mango wood and African bush mango shell using TGA at a heating rate of 30 K min−1, identifying two-stage decomposition (volatile oxidation and char combustion) with Ea values of 99–404 kJ mol−1 using the Coats–Redfern (CR) method [11,12]. Arenas et al. studied the pyrolysis kinetics of MP using five model-free methods (Friedman, KAS, FWO, Vyazovkin, Starink) at heating rates of 5–20 K min−1, reporting high Ea values (150–530 kJ mol−1) [5]. El-Sayed and Mostafa explored the pyrolysis kinetics of mango leaves, applying isoconversional and parallel reaction models [13]. Souza et al. conducted a thermal analysis of MP under nitrogen, observing multiple decomposition stages due to its complex lignocellulosic structure [7]. Tahir et al. performed TGA on MP pyrolysis at 10–30 K min−1, identifying three decomposition stages: dehydration (297–458 K, 4% weight loss), hemicellulose and cellulose degradation (435–589 K, 31% weight loss), and lignin and char degradation (563–711 K, 30% weight loss), while calculating Ea values of 88–304 kJ mol−1 using KAS, Starink, and FWO methods [14]. Similarly, Yousef et al. analysed mango seed shells under N2 and CO2 atmospheres at 5–30 K min−1, reporting three stages—dehydration (298–463 K, 9% weight loss), hemicellulose and cellulose degradation (471–645 K, 58% weight loss), and lignin and char degradation (>711 K, 24% weight loss)—with Ea values of 50–550 kJ mol−1 using multiple methods (Friedman, KAS, FWO, DAEM, Vyazovkin) [15]. Alves et al. studied mango seed pyrolysis at 5–30 K min−1, identifying three decomposition stages with Ea values varying across methods [16].
Most mango biomass work to date has been limited to slow laboratory heating rates (≤30 K min−1) and has focused mainly on inert atmosphere pyrolysis [5,14,15,16]. However, oxidative experiments at higher heating rates are far less common. These conditions, where devolatilisation is rapid and reaction stages overlap, are more representative of industrial processes, yet limited combustion data exist for MP under such scenarios. Because reaction rates and apparent activation energies depend strongly on heating rate, such gaps leave uncertainty in designing small-scale burners or co-firing schemes that might employ this residue. In addition, although several authors have reported FTIR, XRD, SEM, or XRF data for MP or seed fractions [7,16], few studies place these structural insights alongside elevated-rate combustion kinetics and supporting thermodynamic calculations.
The study aims to fill this knowledge gap by providing a comprehensive analysis of MP combustion under industrially relevant heating rates (20, 40, 60, and 80 K min−1). The primary objectives are (1) to perform a thorough physicochemical and morphological characterization of MP (proximate, ultimate, fibre, FTIR, XRD, SEM, XRF); (2) to determine its combustion behaviour and kinetics using six isoconversional (model-free) and Coats–Redfern (model-fitting) methods; and (3) to calculate key thermodynamic parameters to assess reaction feasibility. By integrating these results, this work supplies the first comprehensive dataset for MP combustion at elevated rates, providing essential inputs for designing and optimizing biofuel applications for this abundant agro-industrial waste. This research is part of a broader investigation into agricultural wastes, with future work planned on pyrolysis and co-pyrolysis to further explore their valorisation potential.

2. Materials and Methods

2.1. MP Collection and Sample Preparation

Mangoes (Alphonso variety) used in this study were sourced from the Ismailia governorate in Egypt, a region known for its favourable soil and climate for mango cultivation. Whole mangoes were washed with distilled water to remove surface contaminants, including dirt and microbial impurities, and then manually peeled to isolate the peel for analysis. The peel was retained as the only material for analysis in this study due to its potential as an agro-waste for biofuel applications. The peel was dried at 310 K for 24 h in a hot air oven (Memmert UN110, Büchenbach, Germany), ground using a laboratory mill (IKA MF 10 Basic, Staufen, Germany), and sieved with an ELE Sieve Shaker (code: 80-0200/0) (ELE International, Milton Keynes, UK) to achieve a uniform particle size of 0.34 ± 0.05 mm. This particle size was selected to ensure consistent heat transfer and reproducible thermogravimetric results, critical for accurate kinetic and combustion studies. The prepared samples were stored in airtight containers at 298 K under dry conditions to prevent moisture reabsorption. The characteristics of the dried, milled MP are summarised in Table 1. All measurements were conducted in triplicate.

2.2. Physico-Chemical Characterization

2.2.1. Proximate Analysis

Proximate analysis was conducted to determine the weight percentages of moisture, volatile matter, ash, and fixed carbon contents using a thermogravimetric analyser (TGA-2 Star System, Mettler Toledo, Greifensee, Switzerland). Approximately 10 mg of MP was heated under a controlled atmosphere: first at 383 K for 30 min under nitrogen to determine moisture content, then at 1173 K for 7 min under nitrogen to measure volatile matter, and finally at 823 K for 15 min under O2 to quantify ash content. Fixed carbon was calculated by difference:
Fixed   Carbon   ( % ) = 100 ( Moisture + Volatile   Matter + Ash )

2.2.2. Ultimate Analysis

Ultimate analysis was carried out using a CHNS elemental analyser (Vario EL III, Elementar, Langenselbold, Germany) to quantify carbon, hydrogen, nitrogen, and sulphur contents on a dry basis. Approximately 2 mg of MP was combusted at 1273 K under an oxygen atmosphere, with combustion gases analysed via thermal conductivity detection. Oxygen content was calculated by difference using dry basis values:
Oxygen   ( % ) = 100 ( C + H + N + S + Ash )

2.2.3. Fibre Analysis

Fibre composition (cellulose, hemicellulose, lignin) was determined using the Van Soest method with an ANKOM 2000 Automated Fiber Analyzer (ANKOM Technology, Macedon, NY, USA). Approximately 0.5 g of MP was treated with a neutral detergent solution to determine neutral detergent fibre (NDF), followed by acid detergent solution for acid detergent fibre (ADF) and 72% sulphuric acid for acid detergent lignin (ADL, lignin). Hemicellulose and cellulose contents were as follows:
Hemicellulose   =   NDF     ADF Cellulose = ADF ADL

2.2.4. Higher Heating Value (HHV)

The HHV was measured using a Plain Oxygen Bomb Calorimeter (Model 1341EE, Parr Instrument Company, Moline, IL, USA). A 0.5 g pelletized MP sample was combusted under 3 MPa oxygen pressure, with the temperature rise calibrated against benzoic acid. Measurements were conducted in triplicate.

2.3. Structural and Elemental Characterization

2.3.1. Fourier Transform Infrared (FTIR) Spectroscopy

FTIR spectroscopy was performed using an FT/IR-4000 spectrometer (JASCO, Tokyo, Japan) to identify functional groups. Approximately 2 mg of MP was mixed with 200 mg of KBr, pressed into a pellet, and scanned over 4000–399.19 cm−1 at a resolution of 4 cm−1 with 32 scans. Spectra were corrected for H2O and CO2 interference using the instrument’s built-in software.

2.3.2. X-Ray Diffraction (XRD) Analysis

XRD analysis was conducted using an X-ray diffractometer (Rigaku Ultima IV, Akishima, Japan) with Cu Kα radiation (λ = 1.54 Å) at 40 kV and 30 mA. MP samples were scanned from 2θ = 10° to 90° at a rate of 1° min−1 with a step size of 0.02°. The crystallinity index (CrI) was calculated using the Segal method:
CrI ( % ) = I 002 I a m I 002 × 100
where I 002 is the intensity of the cellulose-I peak at 2 θ 22 , and I am is the intensity of the amorphous halo at 2θ ≈ 18°. Mineral interferences were identified and corrected following standard procedures.

2.3.3. X-Ray Fluorescence (XRF) Analysis

Ash composition was analysed using an XRF spectrometer (Lab-X3500, Oxford Instruments, Abingdon, UK). MP ash was prepared by combusting 5 g of sample at 973 K according to ASTM D3174-11 [17], pressed into a pellet with boric acid binder, and analysed under vacuum. Major elements (e.g., K, Ca, Si, S) were quantified using a standard less calibration method, with measurements conducted in triplicate.

2.3.4. Scanning Electron Microscopy (SEM)

Surface morphology and porosity were examined using a JEOL JSM-6390LV SEM (JEOL, Akishima, Japan) at an accelerating voltage of 15 kV. MP samples were mounted on aluminium stubs, sputter-coated with a 10 nm gold layer (Quorum Q150R ES, Quorum Technologies, Laughton, UK), and imaged at magnifications corresponding to 100 µm and 10 µm scales.

2.4. Thermogravimetric Analysis (TGA)

Combustion behaviour was studied on a NETZSCH STA 449 F3 Jupiter simultaneous TG–DSC analyser (NETZSCH-Gerätebau, Selb, Germany). Approximately 10 mg of MP was placed in an Al2O3 crucible and heated from 303 K to 973 K at heating rates of 20, 40, 60, and 80 K min−1 under a synthetic air atmosphere (80% N2, 20% O2) at a flow rate of 60 mL min−1. Mass loss (TG) and derivative mass loss (DTG) profiles were recorded. Experiments were conducted in triplicate.

2.5. Kinetic and Thermodynamic Modelling

2.5.1. Kinetic Analysis

The combustion kinetics of MP were evaluated by the same protocol we applied previously to orange peel and PVA polymer [2,18]. TG data recorded at 20, 40, 60, and 80 K min−1 were converted to conversion (α) and analysed between α = 0.10 and α = 0.60. Six isoconversional (model-free) methods—FR, FWO, KAS, STK, K, and VY)—were implemented to obtain apparent activation energies Ea(α). Details of the model-free and model-fitting methods used for the kinetic analysis of MP combustion are provided in Table S1 in the Supplementary Materials. The CR model fitting approach screened sixteen solid-state reaction models (e.g., reaction order, diffusion, nucleation, and geometrical contraction models), as listed in Table S2 (Supplementary Materials).

2.5.2. Thermodynamic Parameters

The thermodynamic parameters—enthalpy (ΔH), Gibbs free energy (ΔG), and entropy (ΔS)—of MP combustion were calculated following the equations and methods similar to those outlined in previous works [2,18] and are shown below:
H = E a R   T p
G = E a + R   T p l n k B   T p h   A 0
S = H G T p
where T p represents the maximum temperature (K), k B is the Boltzmann constant (1.381 × 10−23 J K−1), h is the Planck constant (6.626 × 10−34 J s), and A o is the pre-exponential factor, (min−1). These parameters were computed across conversions to evaluate the feasibility of MP combustion.

3. Results and Discussion

3.1. Fundamental Properties of MP

Proximate, Ultimate, and Fibre Analysis: Implications for Combustion Efficiency

The proximate analysis of MP (Table 1) showed a moisture content of 6.0 ± 0.02 wt% on an air-dry basis. On a dry basis, MP exhibited a high volatile matter content (71.91 ± 0.11 wt%), indicative of favourable ignition characteristics and efficient combustion. The ash content was determined to be 7.55 ± 0.03 wt% (dry basis), which is moderate for biomass and suggests that ash management strategies may be necessary for continuous combustion operations. The fixed carbon content was 20.53 ± 0.10 wt% (dry basis), contributing to sustained energy release during char combustion. These proximate values are generally in line with those of other agricultural residues, although the ash content is higher than the 3.23% reported by Tahir et al. [14] for their MP sample, highlighting natural compositional variability.
The ultimate analysis indicated a carbon content of 44.15 ± 0.16 wt% and hydrogen at 6.28 ± 0.03 wt%. The low sulphur content (0.33 ± 0.04 wt%) is advantageous, implying minimal SOx emissions during combustion. The nitrogen content was 2.45 ± 0.10 wt%. When compared to orange peel (OP), which has a reported volatile matter of 69.5 wt%, the MP in this study shows a similarly high volatile matter content (71.91 wt%, dry basis), suggesting comparable devolatilization behaviour [2]. The fibre composition of MP was found to be 12.02 ± 0.04 wt% hemicellulose, 17.02 ± 0.12 wt% cellulose, and 10.00 ± 0.05 wt% lignin. These values for the main lignocellulosic components sum to 39.04 wt% of the dry biomass. These fractions are somewhat lower than those reported by Tahir et al. for MP (hemicellulose 23.9%, cellulose 31.5%, lignin 38.8%). Such variations can arise from differences in mango variety, ripeness, geographical origin, and the analytical methodologies employed for fibre determination, particularly how components like pectins (abundant in fruit peels) are fractionated or excluded.
The higher heating value (HHV) of MP was measured at 21.9 ± 0.05 MJ kg−1. This energy content is competitive with other common biomass fuels, such as rice husk (15–20 MJ kg−1) [8], and is substantially higher than the 16.13 MJ/kg reported by Tahir et al. [14] for their MP sample. The higher carbon content and lower ash content relative to some biomass contribute to this favourable HHV, highlighting MP’s potential as an energy source. However, the 7.55 wt% ash content necessitates careful consideration in combustion system design to mitigate potential operational issues.

3.2. Structural, Elemental, and Morphological Insights

3.2.1. FTIR Spectroscopy: Functional Group Identification

FTIR spectroscopy (Figure 1) shows the key functional groups in the MP sample reflecting its lignocellulosic composition. The broad absorption peak at 3400 cm−1 corresponded to O-H stretching vibrations, indicative of hydroxyl groups in cellulose and hemicellulose, which contribute to MP’s hygroscopic nature and influence dehydration during early combustion stages. The peak at 2920 cm−1 represented C-H stretching of aliphatic groups, associated with the organic backbone of lignocellulosic components, facilitating volatile release during thermal decomposition. The C=O stretching at 1730 cm−1 and C=C stretching at 1620 cm−1 confirmed the presence of lignin, with the C=O indicating carbonyl groups in lignin’s structure and C=C reflecting its aromatic framework, both contributing to thermal stability during combustion. The peak at 1050 cm−1 corresponded to C-O stretching in cellulose and hemicellulose, signifying ether and alcohol groups that decompose readily during oxidative processes. These functional groups collectively influenced MP’s thermal stability and combustion reactivity, consistent with findings for similar biomass [15].

3.2.2. XRD Analysis: Crystallinity and Mineral Phases

The XRD pattern of MP (Figure 2) exhibited characteristic peaks of cellulose I at 2θ ≈ 16° and 22°, with an amorphous halo at 2θ ≈ 18°, reflecting the lignocellulosic structure of the biomass. The crystallinity index (CrI), calculated using the Segal method, was approximately 45%, indicating a moderate crystalline cellulose content, lower than that of wood (CrI ~60%; Tahir et al., 2021 [14]). This moderate crystallinity suggests a balanced thermal decomposition profile, as crystalline cellulose decomposes more slowly than amorphous components, potentially stabilizing combustion. A distinct peak at 2θ ≈ 29° was identified as calcite (CaCO3), consistent with the high calcium content (16.66 wt%) observed in XRF analysis. The presence of calcite indicates potential ash-related challenges, such as slagging, which may require mitigation strategies in combustion systems.

3.2.3. X-Ray Fluorescence (XRF) of Ash

The ash composition of MP, determined by XRF spectroscopy, is detailed in Table 2, with results presented on an oxide basis alongside corresponding elemental percentages. Key components include potassium oxide (K2O: 40.9 wt%), calcium oxide (CaO: 23.3 wt%), and silica (SiO2: 11.06 wt%). These elemental proportions (K, Ca, Si as wt% of ash) are consistent with the data presented in Table 1 under “Metallic Elements (wt% of ash)”. The high concentration of K2O in the ash signals a potential risk for ash deposition, slagging, and corrosion in combustion systems. However, the overall moderate ash content of the MP may help to lessen these risks. The sulphur content in the ash, derived from SO3, is significantly higher than the total sulphur content of the original MP biomass (0.33 wt% on a dry basis, Table 1). This suggests that the sulphur quantified by XRF in the ash (prepared at 973 K) likely represents a concentration of less volatile sulphur compounds or could be influenced by reactions during ashing or analytical factors, rather than indicating that a large fraction of the biomass’s original sulphur is retained in the ash as SO3. Given the very low total sulphur in the MP, SO2 emissions during combustion are expected to be minimal, though appropriate emission control measures should always be considered in practical applications.

3.2.4. SEM Analysis: Surface Morphology and Porosity

SEM analysis revealed the surface morphology of the MP powder (Figure 3). The particles are irregular and fragmented, a result of mechanical grinding that increases the surface area for reaction (Figure 3a). At higher magnifications (Figure 3b,c), the surface appears fibrous and highly porous, with a network of cracks and interconnected pores. This microstructure is critical for combustion efficiency, as it facilitates oxygen diffusion into the particle and the escape of volatile gases. The inherent porosity directly supports the three-dimensional diffusion (D3) mechanism identified as the rate-limiting step in our kinetic analysis, confirming that mass transport through this porous matrix governs the overall reaction rate.

3.2.5. Combustion Characteristics via TGATG-DTG Profiles: Decomposition Stages and Influence of Heating Rate

The thermogravimetric and derivative thermogravimetric profiles of MP combustion at heating rates of 20, 40, 60, and 80 K min−1 are shown in Figure 4a,b, illustrating the mass fraction remaining and derivative mass. As the heating rate increased, a shift in the TG and DTG curves to higher temperatures was observed, attributed to reduced heat transfer efficiency at higher rates, leading to delayed decomposition. Three distinct decomposition stages were identified between 300 and 800 K, as detailed in Table 3 and reflected in Figure 4a. “T range” in Table 3 refers to the initial and final temperature of each reaction. The first stage, corresponding to dehydration, occurred over temperature ranges of 340–420 K, 344–442 K, 348–460 K, and 352–464 K at heating rates of 20, 40, 60, and 80 K min−1, respectively, with a mass loss of 3–6%, which appears as a subtle initial decline in the TG curves and a small DTG peak (Figure 4). The second stage involved the degradation of hemicellulose and a significant portion of cellulose, occurring over 420–538 K, 442–560 K, 460–580 K, and 464–590 K, with a mass loss of 22–35% observed as a prominent DTG peak shifting from 495 K at 20 K min−1 to 550 K at 80 K min−1, reflecting the heating rate effect. The third stage encompassed the decomposition of remaining cellulose and lignin, spanning 538–680 K, 560–700 K, 580–703 K, and 590–705 K, with a mass loss of 33–47% identified by a broader DTG peak at 603–642 K, extending toward 700 K at higher rates and indicating the thermal stability of lignin. These stages aligned with the inflection points and peak maxima in the TG and DTG curves of Figure 4, confirming the sequential decomposition of MP’s lignocellulosic components. The final residual mass varied slightly with the heating rate, from ~7 wt% at 20 K min−1 to ~8 wt% at 80 K min−1. This variation is attributed to heat and mass transfer limitations. At lower heating rates, the longer residence time at high temperatures allows for more complete oxidation of the fixed carbon. On the other hand, at higher heating rates, steep thermal gradients can lead to incomplete char burnout by the time the experiment terminates at 973 K. This phenomenon, where final residue depends on heating rate, is consistent with reports for other lignocellulosic fuels [10]. The higher heating rates (up to 80 K min−1) revealed intensified thermal behaviour, not fully captured by prior studies at lower rates (5–20 K min−1) [14,15], emphasising the importance of investigating combustion under conditions closer to industrial thermal processing environments. No recent publications on MP combustion by TGA were found for direct comparison, highlighting the novelty of these findings.

3.3. Kinetic Modelling of MP Combustion

3.3.1. Activation Energies from Model-Free Methods

Six model-free methods—FR, FWO, KAS, STK, K, and VY—were applied to estimate the activation energy (Ea) of MP combustion over a conversion range of 0.1–0.6. This range was selected because beyond α ≈ 0.6, the kinetic analysis becomes unreliable. In this final stage, the DTG signal flattens, and baseline drift can become significant relative to the small amount of remaining mass. Furthermore, overlapping reactions of char oxidation and the decomposition of inorganic minerals can distort the single-step reaction assumption required by the model-free algorithms. Following ICTAC kinetic analysis guidelines, this region was truncated to avoid introducing artificial oscillations into the calculated activation energy values. These methods, endorsed by the ICTAC Kinetics Committee [19], rely on data from multiple heating rates and are independent of predefined reaction mechanisms. Linear regression plots (Figure 5) of ln(β dα/dT), ln(β), ln(β/T2), ln(β/T1·92), and ln(β/T_m2) versus 1/T for the respective methods showed a leftward shift with increasing conversion, indicating a progressive increase in Ea. The Ea increased from an average of 52 kJ mol−1 at α = 0.1 to 197 kJ mol−1 at α = 0.6, reflecting the transition from dehydration (low Ea) to hemicellulose/cellulose degradation (moderate Ea) and lignin degradation (high Ea). This trend aligns with the complex chemical structure of MP, where hemicellulose and cellulose combust at lower temperatures with lower Ea, while lignin’s cross-linked aromatic structure requires higher energy. From Table 4 and Figure 6, it can be seen that the FR method yielded the highest Ea range (59–290 kJ mol−1, average 142 kJ mol−1), while FWO, KAS, STK, and K methods showed similar values (54–200 kJ mol−1, average 116 kJ mol−1), and VY exhibited a narrower range (55–210 kJ mol−1, average 114 kJ mol−1). The FR method, being a differential isoconversional method, is highly sensitive to fluctuations in the rate of mass loss, which can lead to higher and more variable Ea values compared to the more stable integral methods (FWO, KAS, STK). Compared to MP pyrolysis studies (Tahir et al., 2021) [14], which reported Ea values of 88–304 kJ mol−1 using KAS, STK, and FWO at lower heating rates (10–30 K min−1), the present study’s higher heating rates (20–80 K min−1) and additional methods provide a more comprehensive kinetic profile, enhancing applicability to industrial combustion processes.

3.3.2. Reaction Mechanism and Kinetic Parameters from Coats–Redfern Method

The Coats–Redfern method was employed to determine the reaction mechanism and kinetic parameters of MP combustion, using a single heating rate per experiment (Coats and Redfern, 1965) [20]. Linear regression of l n g ( α ) / T 2 versus 1 / T was performed for 15 solid-state reaction models (Table S2 in Supplementary Materials) across four heating rates, corresponding to the three reaction stages identified in Table 3. The resulting E a , pre-exponential factor l n A 0 , and R 2 values are summarized in Table S3 (in the Supplementary). Diffusion models, particularly D3, consistently achieved R 2 > 0.96 , confirming the reliability of the model fitting approach for these mechanisms, while nucleation models (e.g., A4, P4) often showed lower R 2 values (<0.96) [21]. The three-dimensional diffusion model (D3) consistently provided the highest R 2 values (>0.9936, highlighted in bold in Table S3) indicating that diffusion within an evolving char matrix is rate-limiting during mid to late conversion. While D1, D2, and D4 also achieved R2 values above 0.996, D3 stands out with a mean R2 of approximately 0.9980, indicating a statistically superior fit. Its three-dimensional geometry aligns with the porous char structure seen in SEM, and its Ea range (90–122 kJ mol−1) matches the model-free average (111 kJ mol−1) within ±10%, unlike the >15% deviations of other models. Thus, D3 was chosen for thermodynamic analysis.
The D3 model was selected for calculating thermodynamic parameters ( Δ H , Δ G , and Δ S ) using its integral function g ( α ) = 1 ( 1 α ) 1 / 3 2 and differential function f ( α ) = 3 2 1 ( 1 α ) 1 / 3 1 , as presented in Table S3. For example, in the second reaction stage (hemicellulose and cellulose degradation), E a values for the D3 model ranged from 90   k J   m o l 1 20   K   m i n 1 to 122   k J   m o l 1 80   K   m i n 1 , aligning with the model-free E a averages for mid-range conversions (Table 3). This diffusion-controlled mechanism reflects the transport of reactants and products through MP’s porous matrix, as observed in SEM analysis, and is consistent with combustion studies of lignocellulosic biomass (Tariq et al., 2022) [22].
In contrast, Okoroigwe et al. [12] applied the CR method to analyse the combustion of mango wood and shell at a single heating rate ( 30   K   m i n 1 ), identifying two reaction stages: volatile decomposition ( 473 648   K for mango wood, 473 623   K for mango shell) and char combustion ( 648 773   K for mango wood, 623 748   K for mango shell). They tested reaction order models ( n = 0,1 , 2,3 ), selecting n = 1 for mango wood ( E a = 99 164   k J   m o l 1 ) and n = 2 for mango shell ( E a = 136 404   k J   m o l 1 ) based on the highest R 2 . The broader E a range compared to the current study’s D3 model ( E a = 64 122   k J   m o l 1 ) likely results from differences in sample composition (wood/shell vs. peel), the use of a single heating rate, and their limited model selection (four reaction order models vs. 15 models in this study).

3.4. Thermodynamic Assessment of Combustion

Thermodynamic parameters—enthalpy ( Δ H ), Gibbs free energy ( Δ G ) and entropy ( Δ S )—were calculated from the Arrhenius parameters obtained with the five isoconversional methods (FR, FWO, KAS, STK, K). Calculations employed the D3 diffusion model functions f ( α ) and g ( α ) ; the results are compiled in Table 5. In combustion studies, Δ H reveals whether a step is endothermic or exothermic, Δ S reflects the change in system disorder, and Δ G indicates the spontaneity of the overall reaction [23]. All ΔH (activation enthalpy) values are positive, confirming that formation of the activated complex is endothermic, while the overall combustion of MP remains exothermic [24,25]. The small E a Δ H difference ( 3.37 5.20   k J   m o l 1 ) implies only a modest additional energy requirement to form the transition state, facilitating reaction progress once ignition occurs [26]. Δ G is likewise positive ( 82.59 182.06   k J   m o l 1 ); above 130   k J   m o l 1 at α 0.4 , it signifies a substantial barrier that demands thermal support during the later char-oxidation stage (Kalidasan et al. 2023) [27]. Δ S changes from negative to positive with increasing conversion. Negative values at low conversions (α = 0.1–0.3) suggest that the activated complex is more ordered than the initial reactants, which is characteristic of the initial devolatilisation and formation of a structured char. In contrast, the positive ΔS value at higher conversion (α = 0.6) indicates increased disorder, reflecting the breakdown of the complex char matrix into gaseous products during the final oxidation stage. This behaviour is typical for the combustion of complex lignocellulosic fuels [24]. These observations underline how kinetic and thermodynamic factors interact in MP combustion, with an endothermic devolatilization phase preceding diffusion-controlled char oxidation.

3.5. Integrated Analysis and Implications for Biofuel Applications

MP demonstrates significant potential as a solid biofuel, characterized by a competitive HHV, a high volatile matter content, and a porous microstructure revealed by SEM analysis, all of which contribute to enhanced combustion reactivity. Structural characterization via FTIR and XRD confirmed its lignocellulosic nature, with the primary fibre components being hemicellulose, cellulose, and lignin. The biomass exhibited moderate crystallinity, and the presence of key functional groups influences its thermal stability and decomposition pathways. Thermogravimetric analysis identified three principal decomposition stages during combustion, with apparent activation energies (Eₐ) ranging from 52–197 kJ mol−1, indicating that MP combustion is kinetically feasible under typical industrial thermal conditions. The Coats–Redfern method identified a three-dimensional diffusion-controlled mechanism (D3) as best describing the dominant reaction pathway, which aligns with the observed porous matrix of MP that facilitates the transport of reactants and products during conversion. While the energy attributes are favourable, the ash analysis revealed an elevated potassium oxide content (K2O representing 34.1 wt% of the 7.55 wt% dry basis ash), which poses a risk of slagging and fouling in combustion equipment. Equally, the substantial calcium oxide (CaO) fraction in the ash may partially mitigate alkali volatilization during combustion. In summary, MP is a high-potential biofuel due to its energy content and reactivity. For industrial applications, its primary limitation is the high potassium content in its ash, which presents a significant slagging and fouling risk. Therefore, practical implementation will likely require co-firing with fuels low in alkali metals or the use of boilers specifically designed for challenging biomass. Future work should focus on pilot-scale combustion trials to validate these kinetic findings, test ash mitigation strategies (e.g., using additives), and perform detailed emissions characterization to ensure environmental compliance.

4. Conclusions

This study successfully characterized the combustion of MP biomass, establishing it as a viable but challenging renewable fuel. The investigation at elevated heating rates (20–80 K min−1) provided critical insights into its thermal decomposition, which occurs in three main stages. The kinetic analysis confirms that the process is governed by a three-dimensional diffusion mechanism (D3), with activation energies comparable to other agricultural residues. From a broader perspective, these findings highlight that MP combustion offers a sustainable pathway for valorising a significant agro-industrial waste stream, contributing to a circular economy and reducing landfill burden. While its high heating value is attractive, the key challenge for industrial adoption is managing the high potassium content in its ash to prevent operational issues like slagging. Its negligible sulphur content is a significant environmental advantage, promising minimal SOx emissions. Future research, as part of our ongoing work on agricultural wastes, will focus on pyrolysis to produce bio-oil and biochar, as well as co-pyrolysis with polymers. These investigations aim to develop alternative valorisation routes and potentially create synergistic blends that could mitigate the ash-related issues identified in this study.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/polym17131799/s1. Table S1. Summary of model-free and model-fitting methods used for the kinetic analysis of MP combustion, including their corresponding equations and regression plots (Alhulaybi and Dubdub, 2024) [18]. Table S2. Fifteen of solid–state reaction mechanism (Alhulaybi and Dubdub, 2024) [18]. Table S3. Kinetic parameters obtained by the CR method for MP combustion at four heating rates.

Author Contributions

Conceptualization, I.D. and M.A.I.; methodology, I.D., S.M., and M.A.I.; software, Z.A.A.A.Z.; validation, Z.A.A.A.Z. and M.A.A.; formal analysis, I.D. and S.M.; investigation, M.A.I.; resources, M.A.I.; data curation, M.A.I.; writing—original draft preparation, I.D., S.M. and Z.A.A.A.Z.; writing—review and editing, I.D., S.M., and M.A.A.; visualization, I.D., S.M., and Z.A.A.A.Z.; supervision, I.D. and M.A.A.; project administration, I.D., S.M., and M.A.A.; funding acquisition, M.A.A. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the Deanship of Scientific Research, Vice Presidency for Graduate Studies and Scientific Research, King Faisal University, Saudi Arabia [Grant No. KFU251891].

Institutional Review Board Statement

Not applicable.

Data Availability Statement

All data generated or analysed during this study are included in this published article.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. FTIR spectrum of MP, showing key absorption peaks labelled.
Figure 1. FTIR spectrum of MP, showing key absorption peaks labelled.
Polymers 17 01799 g001
Figure 2. XRD pattern of MP, showing cellulose I peaks and mineral phases.
Figure 2. XRD pattern of MP, showing cellulose I peaks and mineral phases.
Polymers 17 01799 g002
Figure 3. SEM images of MP at (a) 200 µm, (b) 100 µm, and (c) 30 µm scales, showing surface morphology and porosity.
Figure 3. SEM images of MP at (a) 200 µm, (b) 100 µm, and (c) 30 µm scales, showing surface morphology and porosity.
Polymers 17 01799 g003
Figure 4. (a) Thermogravimetric (TG) and (b) derivative thermogravimetric (DTG) curves, along with conversion profiles, for MP combustion at four different heating rates (20, 40, 60, and 80 K min−1).
Figure 4. (a) Thermogravimetric (TG) and (b) derivative thermogravimetric (DTG) curves, along with conversion profiles, for MP combustion at four different heating rates (20, 40, 60, and 80 K min−1).
Polymers 17 01799 g004
Figure 5. Regression analysis of MP combustion using five model-free methods: (a) FR, (b) FWO, (c) KAS, (d) STK, and (e) K.
Figure 5. Regression analysis of MP combustion using five model-free methods: (a) FR, (b) FWO, (c) KAS, (d) STK, and (e) K.
Polymers 17 01799 g005aPolymers 17 01799 g005bPolymers 17 01799 g005c
Figure 6. Activation energy values of MP combustion determined using six model-free methods.
Figure 6. Activation energy values of MP combustion determined using six model-free methods.
Polymers 17 01799 g006
Table 1. Characteristics of the MP sample investigated in this study.
Table 1. Characteristics of the MP sample investigated in this study.
Material and PropertyValues (wt%)
Proximate Analysis (wt%)
Moisture Content6.0 ± 0.02
Ash7.55 ± 0.03
Volatile Matter71.91 ± 0.11
Fixed Carbon20.53 ± 0.10
Ultimate Analysis (wt%)
Carbon (C) 44.15 ± 0.16
Hydrogen (H)6.28 ± 0.03
Oxygen (O)39.26 ± 0.18
Nitrogen (N)2.45 ± 0.10
Sulphur (S)0.33 ± 0.04
Heating Value (MJ kg−1)21.9 ± 0.05
Fiber Fraction (wt%)
Hemicellulose12.02 ± 0.04
Cellulose17.02 ± 0.12
Lignin10.0 ± 0.05
Metallic Elements (wt% of ash)
Potassium (K)34.1 ± 0.10
Calcium (Ca)16.7 ± 0.08
Silicon (Si)5.2 ± 0.05
Iron (Fe)1.3 ± 0.01
Table 2. Ash composition of MP by XRF analysis.
Table 2. Ash composition of MP by XRF analysis.
ComponentOxide (wt%)Elemental (wt%)
K2O40.9K: 34.1
CaO23.3Ca: 16.7
SiO211.1Si: 5.2
P2O56.4P: 2.6
SO36.4S: 2.6
Al2O35.8Al: 3.1
FeO/Fe2O31.7–1.9Fe: 1.19–1.33
Table 3. Characteristic temperatures and weight losses (%) for MP combustion.
Table 3. Characteristic temperatures and weight losses (%) for MP combustion.
Heating Rate
(K min−1)
1st Reaction2nd Reaction3rd Reaction
T Range,
T Peak (K)
Weight Loss %ProcessT Range,
T Peak (K)
Weight Loss %ProcessT Range,
T Peak (K)
Weight Loss %Process
20340–420, 3886dehydration420–538, 49526Hemicellulose and cellulose degradation538–680, 60335Cellulose and lignin degradation
40344–442, 4105dehydration442–560, 51829Hemicellulose and cellulose degradation560–700, 60535Cellulose and lignin degradation
60348–460, 4153dehydration460–580, 52022Hemicellulose and cellulose degradation580–703, 63847Cellulose and lignin degradation
80352–464, 4304dehydration464–590, 55035Hemicellulose and cellulose degradation590–705, 64233Cellulose and lignin degradation
Table 4. Kinetic parameter values obtained using six model-free methods for MP combustion at different conversion levels.
Table 4. Kinetic parameter values obtained using six model-free methods for MP combustion at different conversion levels.
ConversionFRFWOKASSTKKVYAverage
Ea (kJ mol−1)R2Ea (kJ mol−1)R2Ea (kJ mol−1)R2Ea (kJ mol−1)R2Ea (kJ mol−1)R2Ea (kJ mol−1)R2Ea (kJ mol−1)R2
0.1590.995540.9997490.9996490.9996570.99974252590.99872
0.2790.998640.9985590.9978600.9978680.99854763790.99812
0.31380.9856940.9937890.9922900.9923980.993750931380.9915
0.41480.96981430.97251410.96871410.96891510.9723521291480.97044
0.51350.98711400.98111370.97831370.97841470.98111031331350.9812
0.62900.64411900.84681890.8321900.83272000.84681251972900.8005
Average1420.92991140.96541110.96141110.96161200.9654701111110.9567
Table 5. Pre-exponential factor and thermodynamic parameters of MP combustion.
Table 5. Pre-exponential factor and thermodynamic parameters of MP combustion.
αFRFWO
R2Ao, min−1ΔH kJ mol−1ΔG kJ mol−1ΔS kJ mol−1R2Ao, min−1ΔH kJ mol−1ΔG kJ mol−1ΔS kJ mol−1
0.10.99503.66 × 10355.63131.59−0.187850.99971.74 × 10950.6382.59−0.07889
0.20.99808.84 × 10574.64150.29−0.144020.99853.84 × 101059.6488.67−0.0553
0.30.98561.78 × 1011133.64155.98−0.042490.99372.53 × 101389.6490.34−0.00135
0.40.96982.83 × 1011143.64163.95−0.038610.97253.63 × 1017138.6497.560.07823
0.50.98711.10 × 1010129.80171.76−0.067060.98116.80 × 1016134.8095.520.06285
0.60.64411.37 × 1022284.80182.060.164450.84684.77 × 1020184.8099.500.13649
αKASSTK
R2Ao, min−1ΔH kJ mol−1ΔG kJ mol−1ΔS kJ mol−1R2Ao, min−1ΔH kJ mol−1ΔG kJ mol−1ΔS kJ mol−1
0.10.99961.08 × 10345.63125.70−0.19770.99961.92 × 10345.63123.77−0.19292
0.20.99782.10 × 10454.64146.61−0.175190.99783.69 × 10455.64145.15−0.17051
0.30.99221.22 × 10784.64148.84−0.122290.99232.16 × 10785.64147.34−0.11753
0.40.96871.47 × 1011136.64159.82−0.044170.96892.65 × 1011136.64157.25−0.03926
0.50.97832.51 × 1010131.80169.49−0.060290.97844.54 × 1010131.80166.41−0.05536
0.60.83201.58 × 1014183.80176.020.012450.83272.86 × 1014184.80173.940.01737
αK
R2Ao, min−1ΔH kJ mol−1ΔG kJ mol−1ΔS kJ mol−1
0.10.99975.44 × 10353.63128.26−0.18426
0.20.99851.20 × 10563.64148.02−0.16072
0.30.99378.02 × 10793.64149.61−0.10662
0.40.97231.14 × 1012146.64160.89−0.02714
0.50.98111.63 × 1011141.80169.76−0.04473
0.60.84681.14 × 1015194.80176.750.02888
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Ismail, M.A.; Dubdub, I.; Mousa, S.; Albin Zaid, Z.A.A.; Alfaiad, M.A. Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock. Polymers 2025, 17, 1799. https://doi.org/10.3390/polym17131799

AMA Style

Ismail MA, Dubdub I, Mousa S, Albin Zaid ZAA, Alfaiad MA. Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock. Polymers. 2025; 17(13):1799. https://doi.org/10.3390/polym17131799

Chicago/Turabian Style

Ismail, Mohamed Anwar, Ibrahim Dubdub, Suleiman Mousa, Zaid Abdulhamid Alhulaybi Albin Zaid, and Majdi Ameen Alfaiad. 2025. "Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock" Polymers 17, no. 13: 1799. https://doi.org/10.3390/polym17131799

APA Style

Ismail, M. A., Dubdub, I., Mousa, S., Albin Zaid, Z. A. A., & Alfaiad, M. A. (2025). Characterization, Combustion Behaviour, and Kinetic and Thermodynamic Modelling of Mango Peel as a Potential Biomass Feedstock. Polymers, 17(13), 1799. https://doi.org/10.3390/polym17131799

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