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Keywords = nanostructured Ti alloys

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22 pages, 18814 KB  
Article
Effect of High-Pressure Torsion on the Hydrogen Storage Properties of Ti-V-Cr-Mn Medium-Entropy Alloy
by Paula C. Cintrón-Núñez, Karina Suárez-Alcántara, Ignacio A. Figueroa-Vargas, Juan R. Tena-García, Joaquín E. González-Hernández, Jorge M. Cubero-Sesin, Yoshikazu Todaka, Daniel Bahena-Uribe, Armando Salinas-Rodríguez and José G. Cabañas-Moreno
Metals 2026, 16(7), 807; https://doi.org/10.3390/met16070807 - 20 Jul 2026
Viewed by 266
Abstract
Hydrogen storage represents a key technological challenge to the widespread use of hydrogen as a fuel and energy carrier. For this purpose, the hydrogen storage properties of medium-entropy and high-entropy alloys are under extensive investigation, including the study of the effects of compositional [...] Read more.
Hydrogen storage represents a key technological challenge to the widespread use of hydrogen as a fuel and energy carrier. For this purpose, the hydrogen storage properties of medium-entropy and high-entropy alloys are under extensive investigation, including the study of the effects of compositional variations, nanostructuring, and catalyst additions. The present work characterizes the hydrogen storage behavior of a medium-entropy, near equiatomic Ti-V-Cr-Mn alloy, both in the as-cast condition and after nanostructuring by severe plastic deformation. The alloy consists of a matrix of BCC solid solution and a dispersed C14 Laves phase. Processing by high-pressure torsion results in the refinement of the crystallite size of the BCC phase down to about 30 nm. The absorption capacity of the alloy at 45 °C and 2.5 MPa is 1.6 wt%. Regardless of its initial condition, the first hydrogenation of the Ti-V-Cr-Mn alloy at room temperature and 2.5 MPa occurs without any pre-activation treatment. On the other hand, hydrogen is partially released at room temperature, while full dehydrogenation requires a temperature of 300 °C. Severe plastic deformation considerably reduces the susceptibility of the alloy to become deactivated for hydrogen absorption. These results highlight the potential of plastic straining to tailor the hydrogen storage properties of metallic BCC alloys. Full article
(This article belongs to the Special Issue Hydrogen Storage Alloys: State of the Art)
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10 pages, 2720 KB  
Article
Microstructural Evolution and Phase Formation in Nanocrystalline Ti0.8V0.2C Powder During High-Energy Mechanical Alloying
by Mohsen Mhadhbi, Baris Avar, Abdulrahman Mallah and Mohamed Khitouni
Crystals 2026, 16(7), 459; https://doi.org/10.3390/cryst16070459 - 14 Jul 2026
Viewed by 226
Abstract
A nanostructured Ti0.8V0.2C solid solution carbide was successfully synthesized via high-energy mechanical alloying (MA) of elemental Ti, V, and C powders for 20 h in a planetary ball mill under argon atmosphere. Phase evolution and microstructural transformation were tracked [...] Read more.
A nanostructured Ti0.8V0.2C solid solution carbide was successfully synthesized via high-energy mechanical alloying (MA) of elemental Ti, V, and C powders for 20 h in a planetary ball mill under argon atmosphere. Phase evolution and microstructural transformation were tracked using XRD, SEM/EDX, and TEM. Progressive alloying resulted in continuous refinement of the carbide structure, where the crystallite size was reduced to ~11–15 nm and the lattice microstrain increased up to 0.93 % after 20 h of MA. TEM observations confirmed the formation of highly dispersed nanocrystalline Ti0.8V0.2C solid-solution carbide particles with sizes of 15–20 nm. This work demonstrates the effectiveness of MA in generating a novel Ti–V-based nanocarbide solid solution and highlights the critical role of milling duration in tailoring structural refinement and defect accumulation at the nanoscale. Full article
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27 pages, 5210 KB  
Article
Surface Roughness-Dependent Morphology and Corrosion Protection of Polymeric–Ceramic ZnO Nanocoatings on Ti6Al4V Alloys
by Şakir Altınsoy, Nuray Beköz Üllen, Gizem Karabulut Şevk and Selcan Karakuş
Coatings 2026, 16(7), 823; https://doi.org/10.3390/coatings16070823 - 11 Jul 2026
Viewed by 382
Abstract
The release of aluminum (Al) and vanadium (V) ions represents a critical concern limiting the long-term performance and biocompatibility of Ti6Al4V-based permanent orthopedic implants. This study focuses on improving the corrosion resistance of Ti6Al4V alloys through the application of a novel organic–inorganic ZnO [...] Read more.
The release of aluminum (Al) and vanadium (V) ions represents a critical concern limiting the long-term performance and biocompatibility of Ti6Al4V-based permanent orthopedic implants. This study focuses on improving the corrosion resistance of Ti6Al4V alloys through the application of a novel organic–inorganic ZnO nanocoating. In addition, the present study investigated the influence of substrate roughness on surface morphology, microhardness, and wettability characteristics. Xanthan gum (XG) and celite (CE) were utilized as a biopolymeric–ceramic matrix for the ceramic–biopolymer-assisted synthesis of ZnO nanoparticles (ZnO NPs) through ultrasonication, which was subsequently followed by deposition onto Ti6Al4V substrates with varying surface roughness (Ra) achieved through controlled turning. The synthesized XG/CE-ZnO NPs exhibited a uniform spherical morphology with an average particle size of nearly 50 nm and a hexagonal wurtzite crystalline structure, as confirmed by TEM, XRD, and FTIR analyses. Contact angle (CA) measurements indicated that wettability increased with higher Ra, while SEM with energy-dispersive X-ray spectroscopy characterization revealed morphology transitions from smooth, homogeneous coatings to agglomerate, star-like nanostructures as Ra increased. Electrochemical testing in Ringer’s solution demonstrated a significant improvement in corrosion resistance after coating, with protection efficiencies ranging from 95.18% to 98.48%, particularly for smoother substrates. Although increased Ra may enhance coating adhesion through mechanical interlocking, smoother substrates promote the formation of more homogeneous coatings, resulting in superior corrosion protection. These results demonstrate the significant influence of substrate topography in enhancing the functional performance of biocompatible ZnO nanocoatings, providing valuable insights for the surface engineering of metallic implants. Full article
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18 pages, 3691 KB  
Review
Multifunctional Bioceramic Coatings for Dental Implants: Advances in Antibacterial Activity, Corrosion Resistance and Osseointegration with Clinical Perspectives and a Focus on Zirconia-Based Systems
by Mohamed Aissi, Azzedine Er-Ramly and Nadia Merzouk
Prosthesis 2026, 8(6), 56; https://doi.org/10.3390/prosthesis8060056 - 8 Jun 2026
Viewed by 642
Abstract
Background/Objectives: Titanium alloy Ti6Al4V remains the gold standard in dental implantology due to its excellent mechanical properties, corrosion resistance, and biocompatibility. However, implant-associated infections and insufficient osseointegration continue to represent major clinical challenges, mainly related to bacterial biofilm formation [...] Read more.
Background/Objectives: Titanium alloy Ti6Al4V remains the gold standard in dental implantology due to its excellent mechanical properties, corrosion resistance, and biocompatibility. However, implant-associated infections and insufficient osseointegration continue to represent major clinical challenges, mainly related to bacterial biofilm formation and suboptimal surface–tissue interactions. Biofilm formation refers to the adhesion, accumulation, and growth of microbial communities embedded within a self-produced extracellular polymeric matrix on implant surfaces, which contributes to bacterial persistence and resistance to host defense mechanisms. This review aims to critically evaluate recent advances in multifunctional bioceramic coatings for dental implants, with a particular focus on zirconia (ZrO2)-based systems and their antibacterial mechanisms. Methods: A structured literature analysis was conducted using major scientific databases including PubMed, Scopus, and Web of Science, focusing mainly on studies published between 2015 and 2025 related to CaP, Ag, and ZrO2-based coatings for dental implants. The review examines their physicochemical properties, antibacterial strategies, ion release behavior, and biological responses, including osteogenic activity and biofilm inhibition. Particular attention is given to hybrid systems integrating multiple functional phases. Results: CaP coatings exhibit excellent osteoconductivity and promote early osseointegration but show limited intrinsic antibacterial activity. Ag-based coatings provide strong broad-spectrum antimicrobial effects through controlled Ag+ ion release, although concerns regarding cytotoxicity and dose-dependent responses remain. ZrO2 coatings significantly enhance corrosion resistance and surface stability, while their antibacterial performance can be improved through nanostructuring, laser surface modification, and ionic doping. Hybrid Ag–CaP–ZrO2 coatings demonstrate improved antibacterial activity, enhanced corrosion resistance, and better regulation of ion release kinetics and osteogenic response compared with single-component coating systems. Conclusions: Multifunctional bioceramic coatings represent a promising strategy for improving the performance of dental implants and addressing the dual challenge of infection control and tissue integration. However, challenges remain regarding long-term stability, controlled ion release, and limited clinical validation. Future research should focus on the development of smart, stimuli-responsive coatings and standardized evaluation protocols to facilitate clinical translation. Full article
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19 pages, 1783 KB  
Review
A Review of Processes for Synthesis of Nanostructured TiC
by Xiaoping Wu, Wenjing Li and Yijie Hu
Processes 2026, 14(11), 1830; https://doi.org/10.3390/pr14111830 - 5 Jun 2026
Viewed by 452
Abstract
Titanium carbide (TiC) is a technologically important material, which is used in industrial and engineering applications as an abrasive, a wear-resistant material, reinforcement in composites, as well as an electrocatalysis material. This review summarizes the state-of-the-art processes for the synthesis of TiC, for [...] Read more.
Titanium carbide (TiC) is a technologically important material, which is used in industrial and engineering applications as an abrasive, a wear-resistant material, reinforcement in composites, as well as an electrocatalysis material. This review summarizes the state-of-the-art processes for the synthesis of TiC, for instance, carbothermal reduction, combustion reactions, sol–gel processing, gas phase reaction, and mechanical alloying. Moreover, this review updates the various processes used for the synthesis of nanostructured titanium carbide and its process mechanisms. Nanostructured titanium carbide can be synthesized through optimizing thermal reduction processes, using more reactive titanium-containing precursors, a gas phase reaction or mechanical alloying processes. Under these reaction conditions, reactants are more reactive to overcome the kinetic barriers and the reaction processes proceed at a much lower temperature or have a shorter duration. The sol–gel process allows the formation of nanostructured TiC at a relatively low temperature due to the high reactivity of the sol–gel precursors. Mechanical alloying processing is a versatile method to produce nanostructured TiC. Gas phase processing allows nanostructured TiC formed in particles or in films. Nanostructured TiC has the potential to enhance the performance of TiC as a technological material, which is attractive for various applications in industrial and engineering fields. Full article
(This article belongs to the Section Materials Processes)
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19 pages, 6952 KB  
Article
Structural and Tribological Behavior of Nanostructured Ti80Ni20 Powder
by Mounira Beldi, Leila Dekhil and Alex Montagne
Appl. Sci. 2026, 16(11), 5619; https://doi.org/10.3390/app16115619 - 3 Jun 2026
Viewed by 439
Abstract
Mechanically milled Ti80Ni20 powders were compacted and sintered at various temperatures after being milled for 9 h in a protective atmosphere. Scanning electron microscopy (SEM) was used to evaluate the morphology of the surfaces. Oscillating friction and wear tests were [...] Read more.
Mechanically milled Ti80Ni20 powders were compacted and sintered at various temperatures after being milled for 9 h in a protective atmosphere. Scanning electron microscopy (SEM) was used to evaluate the morphology of the surfaces. Oscillating friction and wear tests were carried out in ambient air using an oscillating tribotester. As a counter pair, we used a ball of Al2O3 with a diameter of 6 mm under different conditions of normal applied load for the three sintering regimes. SEM characterizations, the micro- and nano-hardness, roughness measurements, and the friction coefficient were used to study the tribological behavior of the samples’ surface morphology, as well as the weight loss following testing. According to the findings, the resistance to wear and friction of the biomedical Ti80Ni20 alloy can vary depending on the preparation and treatment methods used. Surface coating is recommended to further improve the tribological behavior of the substrates. The novelty of this study lies in the combined investigation of the microstructural evolution and tribological behavior, offering a better understanding of the performance of nanostructured titanium–nickel alloys in engineering applications. Full article
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13 pages, 3146 KB  
Article
Alkaline Ozonation-Induced TiO2 Nanoscaffold on Titanium Alloy for Surface-Mediated Osteogenic Guidance
by Mariusz Winiecki, Piotr Krawczyk, Katarzyna Reczyńska-Kolman, Iwona Pudełko-Prażuch, Elżbieta Pamuła and Marek Trzcinski
J. Funct. Biomater. 2026, 17(6), 274; https://doi.org/10.3390/jfb17060274 - 1 Jun 2026
Viewed by 737
Abstract
Numerous surface modification strategies, particularly nanoengineering approaches, have been explored to tailor the physicochemical and topographical properties of titanium surfaces in order to enhance osteogenic responses at the implant interface. In this study, we propose an alkaline ozonation strategy as a novel approach [...] Read more.
Numerous surface modification strategies, particularly nanoengineering approaches, have been explored to tailor the physicochemical and topographical properties of titanium surfaces in order to enhance osteogenic responses at the implant interface. In this study, we propose an alkaline ozonation strategy as a novel approach to generate nanostructured TiO2 layers on Ti-6Al-4V alloy surfaces. Titanium discs were treated in a 6 M KOH solution under continuous bubbling of ozone, allowing the formation of reactive oxygen species (ROS) responsible for oxidative surface restructuring. Scanning electron microscopy (SEM) revealed the formation of a homogeneous three-dimensional TiO2 nanonetwork composed of intertwined nanofibers. X-ray photoelectron spectroscopy (XPS) confirmed the oxidative reconstruction of the Ti alloy surface. The fraction of Ti4+ species characteristic of TiO2 increased markedly from 44.2 at% to 92.2 at%, accompanied by a strong reduction in Ti0 (from 40.2 at% to 5.8 at%) and Ti3+ (from 15.7 at% to 2.1 at%). Concomitantly, lattice oxygen associated with Ti–O–Ti bonding increased from 48 at% to 78 at% as deduced from the O 1s signal, while the surface carbon content decreased from 48 at% to 18 at%. The modification induced a pronounced increase in surface hydrophilicity, with the water contact angle decreasing from 85° to 32° and the surface free energy increasing from 40.8 mJ/m2 to 69.8 mJ/m2. In vitro studies demonstrated good cytocompatibility and enhanced osteogenic differentiation of human mesenchymal stem cells, with twice as much alkaline phosphatase activity after 14 days and mineralization of the extracellular matrix after 28 days than those on TCPS, and also significantly higher than those on the nonmodified Ti alloy control. These findings indicate that the generated three-dimensional TiO2 nanonetwork acts as a surface-confined nanoscaffold providing nanoscale cues that promote osteogenic cell responses on titanium implant surfaces. Full article
(This article belongs to the Special Issue Functional Scaffolds for Hard Tissue Engineering and Surgery)
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17 pages, 2361 KB  
Communication
A New Paradigm of Magnetron Target Design
by Viktor I. Shapovalov, Daniil S. Sharkovskii, Joshua K. Zephaniah and Arseniy V. Nikolaev
Nanomaterials 2026, 16(9), 543; https://doi.org/10.3390/nano16090543 - 29 Apr 2026
Viewed by 705
Abstract
This communication discusses the problem of depositing equiatomic metal alloy films. It is shown that this problem can be solved using a magnetron equipped with a target constructed using a new “multilayer target” paradigm. This target, sputtered in an argon environment, consists of [...] Read more.
This communication discusses the problem of depositing equiatomic metal alloy films. It is shown that this problem can be solved using a magnetron equipped with a target constructed using a new “multilayer target” paradigm. This target, sputtered in an argon environment, consists of several parallel metal plates mounted on the magnetron axis. A method based on the equality of the sputtered fluxes generated by the plates is proposed for calculating the geometric dimensions of the plates. This equality leads to a system of algebraic equations, which are proposed to be solved under the assumption of a uniform discharge current density distribution in the sputtering region of the target. The communication describes two types of targets in which the plates have slots of different shapes. In one case, the slots are shaped as sectors of a ring with a given angle. In the other, the plates are shaped as rings. As examples, the geometric dimensions of targets for a balanced magnetron system intended for the deposition of films of equiatomic Ti0.33Ta0.33Nb0.33 and Ti0.25Ta0.25Nb0.25Mo0.25 alloys are calculated. The presentation is accompanied by the results of individual experiments. This report is preliminary in nature; experimental verification is ongoing. The application of the new paradigm in magnetron target design facilitates the fabrication of films of nanostructured medium- and high-entropy alloys with specified chemical compositions, which is the central theme of the Special Issue devoted to functional nanomaterials. Full article
(This article belongs to the Special Issue Preparation, Properties and Applications of Nanostructured Thin Films)
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20 pages, 14766 KB  
Article
Manufacturing of Microstructural, Mechanical, and Corrosion Properties of MnAlCuFeTi High-Entropy Nanomaterials: Influence of Mechanical Alloying Time and Sintering Temperature
by Seyit Çağlar and Cengiz Temiz
Nanomaterials 2026, 16(7), 401; https://doi.org/10.3390/nano16070401 - 26 Mar 2026
Cited by 1 | Viewed by 608
Abstract
This study explores how variations in mechanical alloying time and sintering temperature influence the microstructure, mechanical properties, and corrosion resistance of MnAlCuFeTi high-entropy alloys (HEAs). The MnAlCuFeTi alloy was produced by means of mechanical alloying for 5, 10, 15, and 20 h. Afterward, [...] Read more.
This study explores how variations in mechanical alloying time and sintering temperature influence the microstructure, mechanical properties, and corrosion resistance of MnAlCuFeTi high-entropy alloys (HEAs). The MnAlCuFeTi alloy was produced by means of mechanical alloying for 5, 10, 15, and 20 h. Afterward, the alloy samples were sintered at two different temperatures: 550 °C and 650 °C. Structural properties were analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDX). Analysis of grain sizes, calculated using the Scherrer formula from SEM images, confirmed that grain size had decreased to the nanostructured regime and that microstructural homogeneity had improved. Corrosion behavior was evaluated using polarization curves, corrosion current density (Icorr), and corrosion rate measurements. The results show that increasing the mechanical alloying time reduces the alloy’s grain size, thereby improving its mechanical and corrosion resistance. At a sintering temperature of 550 °C, Icorr and corrosion rate decrease with increasing grinding time, whereas at 650 °C, although high temperatures accelerate diffusion processes and increase phase homogeneity, they weaken corrosion resistance. These findings emphasize the importance of balancing alloying time and sintering temperature to optimize performance in high-corrosion-resistant HEA applications. Full article
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16 pages, 8191 KB  
Article
Study on Nanoindentation Properties of FCC/B2 Nanostructured Films with Superelastic NiTi Interlayers
by Ranran Fang, Yongyi Deng, Weiping Li, Zhonghua Yan, Jiangen Zheng, Nana Pan, Anatoliy Y. Vorobyev, Dongyang Li and Xiang Chen
Materials 2026, 19(6), 1161; https://doi.org/10.3390/ma19061161 - 16 Mar 2026
Viewed by 536
Abstract
Dual-phase layered microstructures containing alternating regions of soft and hard phases can produce alloys with a unique combination of strength and ductility. In this study, the molecular dynamics (MD) method was utilized to simulate nanoindentation of a Ni/NiTi/Ni nanostructured film (NSF). This film [...] Read more.
Dual-phase layered microstructures containing alternating regions of soft and hard phases can produce alloys with a unique combination of strength and ductility. In this study, the molecular dynamics (MD) method was utilized to simulate nanoindentation of a Ni/NiTi/Ni nanostructured film (NSF). This film features a unique alternating FCC/B2/FCC microstructure, in which the B2-phase NiTi acts as a superelastic shape memory alloy (SMA). The results indicate that Ni/NiTi/Ni NSF significantly reduces its hardness due to the superelasticity of the B2 phase. The presence of the NiTi interlayer effectively blocks the propagation path of dislocations and stacking faults by transforming the local dislocations transferred from the upper layer into a large-scale coordinated phase transition, significantly reducing local deformation misalignment. As the thickness of the surface film λ increases, the dislocation slip plane propagating horizontally appears in the upper pure Ni layer. The thicker the surface film, the more horizontal slip planes are formed. This study provides new insights into the contact mechanical behavior of nanostructured films based on NiTi shape memory alloys from the perspective of atomic scale. Full article
(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
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9 pages, 1736 KB  
Article
Tin–Lead Liquid Metal Alloy Source for Focused Ion Beams
by Bryan Flores, Shei Sia Su, Coleman Cariker, Ricardo A. Dacosta, Aaron M. Katzenmeyer, Alex A. Belianinov and Michael Titze
Micromachines 2026, 17(1), 76; https://doi.org/10.3390/mi17010076 - 6 Jan 2026
Viewed by 1400
Abstract
Focused Ion Beam (FIB) systems are increasingly utilized in nanotechnology for nanostructuring, surface modification, doping, and rapid prototyping. Recently, their potential for quantum applications has been explored, leveraging FIB’s direct-write capabilities for in situ single ion implantation, which is crucial for fabricating single [...] Read more.
Focused Ion Beam (FIB) systems are increasingly utilized in nanotechnology for nanostructuring, surface modification, doping, and rapid prototyping. Recently, their potential for quantum applications has been explored, leveraging FIB’s direct-write capabilities for in situ single ion implantation, which is crucial for fabricating single photon emitters. Color centers in diamond can function as qubits and are of particular interest due to their capacity to store and transmit quantum information. While Group-IV color centers exhibit high brightness, they require low temperatures to retain coherence. However, lead-vacancy in diamond (PbV) operates at the higher end (4 K) of this temperature spectrum due to larger ground-state splitting, making them particularly interesting. In this context, our study presents results for lead (Pb)-containing alloys with eutectic points below 600 °C and results on using tantalum (Ta) and titanium (Ti) as emitter materials for a Pb liquid metal alloy ion source. We show that a standard FIB system is able to resolve the different Pb isotopes and achieve nanoscale spot sizes, as required for quantum information science applications. Full article
(This article belongs to the Special Issue Recent Advances in Micro/Nanofabrication, 3rd Edition)
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31 pages, 7726 KB  
Review
Titanium Alloys at the Interface of Electronics and Biomedicine: A Review of Functional Properties and Applications
by Alex-Barna Kacsó, Ladislau Matekovits and Ildiko Peter
Electron. Mater. 2026, 7(1), 1; https://doi.org/10.3390/electronicmat7010001 - 1 Jan 2026
Cited by 4 | Viewed by 2459
Abstract
Recent studies show that titanium (Ti)-based alloys combine established mechanical strength, corrosion resistance, and biocompatibility with emerging electrical and electrochemical properties relevant to bioelectronics. The main goal of the present manuscript is to give a wide-ranging overview on the use of Ti-alloys in [...] Read more.
Recent studies show that titanium (Ti)-based alloys combine established mechanical strength, corrosion resistance, and biocompatibility with emerging electrical and electrochemical properties relevant to bioelectronics. The main goal of the present manuscript is to give a wide-ranging overview on the use of Ti-alloys in electronics and biomedicine, focusing on a comprehensive analysis and synthesis of the existing literature to identify gaps and future directions. Concurrently, the identification of possible correlations between the effects of the manufacturing process, alloying elements, and other degrees of freedom influencing the material characteristics are put in evidence, aiming to establish a global view on efficient interdisciplinary efforts to realize high-added-value smart devices useful in the field of biomedicine, such as, for example, implantable apparatuses. This review mostly summarizes advances in surface modification approaches—including anodization, conductive coatings, and nanostructuring that improve conductivity while maintaining biological compatibility. Trends in applications demonstrate how these alloys support smart implants, biosensors, and neural interfaces by enabling reliable signal transmission and long-term integration with tissue. Key challenges remain in balancing electrical performance with biological response and in scaling laboratory modifications for clinical use. Perspectives for future work include optimizing alloy composition, refining surface treatments, and developing multifunctional designs that integrate mechanical, biological, and electronic requirements. Together, these directions highlight the potential of titanium alloys to serve as foundational materials for next-generation bioelectronic medical technologies. Full article
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18 pages, 10563 KB  
Article
Biological Response and Antimicrobial Behaviour of Sputtered TiO2/Cu Coatings Deposited on Ti6Al4V Alloy
by Maria P. Nikolova, Yordan Handzhiyski, Tanya V. Dimitrova, Andreana Andreeva, Stefan Valkov, Maria Ormanova and Margarita D. Apostolova
Coatings 2025, 15(11), 1341; https://doi.org/10.3390/coatings15111341 - 18 Nov 2025
Cited by 2 | Viewed by 881
Abstract
Nanostructured TiO2/Cu coatings were deposited on Ti6Al4V alloy by a two-step glow-discharge sputtering process and evaluated for their structural, electrochemical, and biological properties. Dual-acid etching produced microroughened substrates before TiO2 layer deposition, followed by surface Cu sputtering with varied deposition [...] Read more.
Nanostructured TiO2/Cu coatings were deposited on Ti6Al4V alloy by a two-step glow-discharge sputtering process and evaluated for their structural, electrochemical, and biological properties. Dual-acid etching produced microroughened substrates before TiO2 layer deposition, followed by surface Cu sputtering with varied deposition times. Characterisation by AFM, OM, SEM/EDS, and XRD confirmed the formation of TiO2 with Cu/Cu2O-containing hybrid coatings with good adhesion to the substrate. Increasing Cu deposition enhanced surface hydrophobicity and copper ion release. EIS measurements proved that the coatings retained stable protective behaviour in simulated body fluid (SBF). Antibacterial tests against Escherichia coli showed up to 98% improved efficacy compared to bare Ti6Al4V, confirming the strong antimicrobial role of copper. However, MG63 osteoblast-like cells exhibited reduced viability even after pre-immersion in PBS, suggesting that cytotoxicity was associated not only with excess Cu ion release but also with direct interaction between cells and surface Cu nanostructures. Overall, the results indicate that TiO2/Cu coatings provide excellent antimicrobial activity, good protection and strong adhesion, but their limited biocompatibility highlights the need for fine-tuned copper incorporation in future biomedical implant applications. Full article
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16 pages, 4891 KB  
Article
Identification of Intermetallic Phases Present in Ti-Added Zinc Coating by Transmission Electron Microscopy
by Karolina Bracka-Kęsek, Agnieszka Bigos, Marta Janusz-Skuza and Dariusz Kopyciński
Materials 2025, 18(17), 4059; https://doi.org/10.3390/ma18174059 - 29 Aug 2025
Viewed by 1299
Abstract
Modeling the structure not only of whole metal products, but also of the protective coatings with which they are coated, brings a number of economic benefits through more resistant coatings and coatings that can be produced by simplifying manufacturing technology or reducing material [...] Read more.
Modeling the structure not only of whole metal products, but also of the protective coatings with which they are coated, brings a number of economic benefits through more resistant coatings and coatings that can be produced by simplifying manufacturing technology or reducing material consumption in the process. This paper presents the results of a study of dip metallization in zinc baths with Ti additions. Both steel and cast iron substrates were coated and similar results were obtained. The obtained coatings were subjected to SEM analysis with chemical composition studies, TEM characterization with selected area electron diffraction (SAED), and corrosion studies. Particle models of the elementary phases present in the zinc coating made with CaRine 3.0 software were presented and used for phase analysis. It emerged that coatings obtained in zinc baths with the addition of Ti are characterized by a more varied microstructure, the occurrence of phase separations to which Ti segregates, and higher corrosion resistance than classical zinc coatings. The higher corrosion resistance is prompted not only by the Ti content in the intermetallic phases, but also by the observed nanostructure favorably located in the alloy layer. Full article
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16 pages, 3915 KB  
Article
Corrosion Resistance of Ti/Cr Gradient Modulation Period Nanomultilayer Coatings Prepared by Magnetron Sputtering on 7050 Aluminum Alloy
by Kang Chen, Tao He, Xiangyang Du, Alexey Vereschaka, Catherine Sotova, Yang Ding and Jian Li
Inorganics 2025, 13(7), 242; https://doi.org/10.3390/inorganics13070242 - 13 Jul 2025
Cited by 5 | Viewed by 1807
Abstract
Nanostructured multilayer anticorrosion coatings offer an effective strategy to mitigate the poor corrosion resistance of aluminum alloys and extend their service life. In this study, four types of Ti/Cr multilayer coatings with varied modulation periods along the growth direction were deposited on 7050 [...] Read more.
Nanostructured multilayer anticorrosion coatings offer an effective strategy to mitigate the poor corrosion resistance of aluminum alloys and extend their service life. In this study, four types of Ti/Cr multilayer coatings with varied modulation periods along the growth direction were deposited on 7050 aluminum alloy substrates using direct current magnetron sputtering. The cross-sectional microstructure of the coatings was characterized by scanning electron microscopy (SEM), while their mechanical and corrosion properties were systematically evaluated through nanoindentation and electrochemical measurements. The influence of modulation period distribution on the corrosion resistance of Ti/Cr multilayers was thoroughly investigated. The results show that the average thickness of the Ti/Cr multilayer coatings is 680 nm, the structure is dense, and the coarse columnar crystals are not seen. All Ti/Cr multilayer coatings significantly reduced the corrosion current density of 7050 aluminum alloy by about 10 times compared with that of the substrate, showing good protective effect. Modulation period along the coating growth direction decreases the Ti/Cr multilayer coating surface heterogeneous interface density increases, inhibits the formation of corrosion channels, hindering the penetration of corrosive media, and the other three coatings and aluminum alloy compared to its corrosion surface did not see obvious pore corrosion, showing the most excellent corrosion resistance. Full article
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