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Search Results (115)

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Keywords = nanocrystalline cellulose

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17 pages, 2732 KiB  
Article
Influence of Cellulose Nanocrystals and Surfactants on Catastrophic Phase Inversion and Stability of Emulsions
by Daniel Kim and Rajinder Pal
Colloids Interfaces 2025, 9(4), 46; https://doi.org/10.3390/colloids9040046 - 11 Jul 2025
Viewed by 257
Abstract
This study presents the first quantitative comparison of catastrophic phase inversion behavior of water-in-oil emulsions stabilized by nanocrystalline cellulose (NCC) and molecular surfactants with different headgroup charge types: anionic (sodium dodecyl sulfate referred to as SDS), cationic (octadecyltrimethylammonium chloride referred to as OTAC), [...] Read more.
This study presents the first quantitative comparison of catastrophic phase inversion behavior of water-in-oil emulsions stabilized by nanocrystalline cellulose (NCC) and molecular surfactants with different headgroup charge types: anionic (sodium dodecyl sulfate referred to as SDS), cationic (octadecyltrimethylammonium chloride referred to as OTAC), nonionic (C12–14 alcohol ethoxylate referred to as Alfonic), and zwitterionic (cetyl betaine referred to as Amphosol). By using conductivity measurements under controlled mixing and pendant drop tensiometry, this study shows that NCC markedly delays catastrophic phase inversion through interfacial jamming, whereas surfactant-stabilized systems exhibit concentration-dependent inversion driven by interfacial saturation. Specifically, NCC-stabilized emulsions exhibited a nonlinear increase in the critical aqueous phase volume fraction required for inversion, ranging from 0.253 (0 wt% NCC) to 0.545 (1.5 wt% NCC), consistent with enhanced resistance to inversion typically associated with the formation of rigid interfacial layers in Pickering emulsions. In contrast, surfactant-stabilized systems exhibited a concentration-dependent inversion trend with opposing effects. At low concentrations, limited interfacial coverage delayed inversion, while at higher concentrations, increased surfactant availability and interfacial saturation promoted earlier inversion and favored the formation of oil-in-water structures. Pendant drop tensiometry confirmed negligible surface activity for NCC, while all surfactants significantly lowered interfacial tension. Despite its weak surface activity, NCC imparted strong coalescence resistance above 0.2 wt%, attributed to steric stabilization. These findings establish distinct mechanisms for governing phase inversion in particle- versus surfactant-stabilized systems. To our knowledge, this is the first study to quantitively characterize the catastrophic phase inversion behavior of water-in-oil emulsions using NCC. This work supports the use of NCC as an effective stabilizer for emulsions with high internal phase volume. Full article
(This article belongs to the Special Issue Rheology of Complex Fluids and Interfaces: 2nd Edition)
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20 pages, 3489 KiB  
Article
Exploring the Potential of Cellulose Nanocrystals Originated from Ramie (Boehmeria nivea L. Gaud) in Formation of Microspheres for Enhanced Solubility of Furosemide
by Anis Yohana Chaerunisaa, Yoga Windhu Wardhana, Mayang Kusuma Dewi, Margaretha Efa Putri and Fitriani Jati Rahmania
Polymers 2025, 17(13), 1879; https://doi.org/10.3390/polym17131879 - 5 Jul 2025
Viewed by 383
Abstract
Cellulose nanocrystals possess unique properties such as high surface area and excellent biocompatibility. They can disrupt strong hydrogen bonds and other intermolecular forces that hinder the solubility of certain molecules thus enhancing the solubility of poorly soluble materials. The main challenge in formulating [...] Read more.
Cellulose nanocrystals possess unique properties such as high surface area and excellent biocompatibility. They can disrupt strong hydrogen bonds and other intermolecular forces that hinder the solubility of certain molecules thus enhancing the solubility of poorly soluble materials. The main challenge in formulating poorly soluble drugs lies in their limited therapeutic efficacy due to inadequate solubility and bioavailability. Therefore, an innovative approach such as using cellulose nanocrystals to enhance the solubility is highly needed. The aim of this research is to study the potential of ramie (Boehmeria nivea L. Gaud) as a source of cellulose nanocrystals in the development of microspheres for the solubility enhancement of poorly soluble drugs. Nanocrystalline cellulose was isolated from the ramie (Boehmeria nivea L. Gaud) by optimizing hydrolysis conditions with varying acid concentrations and reaction times. Characterizations were performed by measuring particle size, pH, and sulfate content, followed by morphological study by SEM, functional group analysis, and thermal analysis. The use of sulfuric acid in the hydrolysis process of flax cellulose at 45 °C, as the type of acid that gives the best results, at 50% acid concentration for 60 min produces cellulose nanocrystallines with a particle size of 120 nm, sulfate concentration density of 133.09 mmol/kg, crystallinity of 96.2%, and a yield of 63.24 ± 8.72%. Furosemide was used as the poorly soluble drug model and its solubility enhancement in the form of furosemide/RNCC microspheres was evaluated through saturated solubility testing and in vitro dissolution. This study demonstrated that RNCC could improve the solubility of furosemide, which contributes to developing sustainable drug formulations and eco-friendly delivery systems for poorly soluble drugs. Full article
(This article belongs to the Section Polymer Applications)
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16 pages, 3664 KiB  
Article
Steady Shear Rheology of Suspensions of Mixtures of Starch Nanoparticles and Cellulose Nanocrystals
by Hanie Alizadeh and Rajinder Pal
Nanomaterials 2025, 15(13), 966; https://doi.org/10.3390/nano15130966 - 22 Jun 2025
Viewed by 425
Abstract
The steady shear rheology of suspensions of mixtures of rod-shaped cellulose nanocrystals (NCC) and spherical starch nanoparticles (SNPs) was investigated experimentally over a broad range of NCC and SNP concentrations. The NCC concentration varied from about 1 to 6.7 wt% and the SNP [...] Read more.
The steady shear rheology of suspensions of mixtures of rod-shaped cellulose nanocrystals (NCC) and spherical starch nanoparticles (SNPs) was investigated experimentally over a broad range of NCC and SNP concentrations. The NCC concentration varied from about 1 to 6.7 wt% and the SNP concentration varied from 5 to 30 wt%. The suspensions of mixtures of NCC and SNPs were pseudoplastic (shear-thinning) in nature. The viscous behavior of suspensions of mixtures of NCC and SNPs could be described adequately using the power-law model. The power-law parameters, that is, consistency index and flow behavior index, were dependent on the concentrations of both NCC and SNPs. The consistency index increased substantially with increases in NCC and SNP concentrations. The flow behavior index generally decreased with an increase in NCC and SNP concentrations; that is, the suspension mixtures became more shear-thinning with increases in NCC and SNP concentrations. However, the dependence of the consistency index and flow behavior index on NCC concentration was much stronger as compared with the SNP concentration. Full article
(This article belongs to the Section Nanocomposite Materials)
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37 pages, 9471 KiB  
Article
Engineering to Improve Mechanical Properties of Nanocellulose Hydrogels from Aloe Vera Bagasse and Banana Pseudostem for Biomedical Applications
by Rocío Hernández-Leal, Ángeles Iveth Licona-Aguilar, Miguel Antonio Domínguez-Crespo, Esther Ramírez-Meneses, Adela Eugenia Rodríguez-Salazar, Carlos Juárez-Balderas, Silvia Beatriz Brachetti-Sibaja and Aidé Minerva Torres-Huerta
Polymers 2025, 17(12), 1642; https://doi.org/10.3390/polym17121642 - 13 Jun 2025
Cited by 1 | Viewed by 693
Abstract
This work explores the synthesis of biomass-waste-derived cellulose nanocrystal hydrogel from aloe vera bagasse (AVB) and banana pseudostem (BPS). A wide variety of synthesis parameters such as acid concentration (45 wt.% and 55 wt.%), temperatures in the process of 25, 40, 45 and [...] Read more.
This work explores the synthesis of biomass-waste-derived cellulose nanocrystal hydrogel from aloe vera bagasse (AVB) and banana pseudostem (BPS). A wide variety of synthesis parameters such as acid concentration (45 wt.% and 55 wt.%), temperatures in the process of 25, 40, 45 and 50 °C, and reaction times of 30 and 60 min were analyzed during the acid hydrolysis to evaluate changes in the morphology, crystallinity, swelling, degradation temperature, and mechanical properties. The parameters that most influenced the crystallinity were the temperature and reaction time, showing good characteristics such as percentage crystallinity (89.66% for nanocellulose from C45t30T50 up to 97.58% for CNC-BPS C55t30T50), and crystal size (from 23.40 to 68.31 nm), which was worth considering for hydrogel synthesis. Cellulose nanocrystalline hydrogels from both biomass wastes can modify the crystallinity for tailored high-end engineering and biomedical applications, although using BPS obtained the best overall performance; also, properties such as swelling capability at pH = 4 of 225.39% for hydrogel C55t30T25 (H7), porosity (60.77 ± 2.60%) for C45t60T40 (H6), and gel % (86.60 ± 2.62%) for C55t60T50 (H8) were found. The mechanical test revealed a tensile strength at maximum load of 707.67 kPa (hydrogel H6) and 644.17 kPa (hydrogel H8), which are properties conferred by the CNC from BPS. Overall, CNC from BPS is recommended as a reinforcement for hydrogel synthesis due to its good mechanical properties and functionals, making it a promising material for biomedical applications. Full article
(This article belongs to the Special Issue Advanced Study on Polymer-Based Hydrogels)
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20 pages, 2249 KiB  
Article
Mechanical Properties, Thermal Stability, and Formaldehyde Emission Analysis of Nanocellulose-Reinforced Urea–Formaldehyde Resin and Its Mechanism
by Xue Deng, Zhu Liu, Zhongwei Wang, Zhigang Wu, Dan Li, Shoulu Yang, Shiqiang He and Ning Ji
Polymers 2025, 17(10), 1402; https://doi.org/10.3390/polym17101402 - 20 May 2025
Viewed by 644
Abstract
In this research, a urea–formaldehyde (UF) resin was modified with nanocrystalline cellulose (NCC) and nanofibrillated cellulose (CNF), and the properties of the modified resin were comprehensively evaluated by combining the techniques of infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric [...] Read more.
In this research, a urea–formaldehyde (UF) resin was modified with nanocrystalline cellulose (NCC) and nanofibrillated cellulose (CNF), and the properties of the modified resin were comprehensively evaluated by combining the techniques of infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The results showed that (1) the introduction of NCC and CNF significantly changed the hydrogen bonding network of the UF resin, in which CNF enhanced the internal hydrogen bonding of the resin through its long-chain structure and elevated the cross-linking density. NCC increased the crystallinity of the resin, while CNF enhanced the overall performance of the resin by improving its dispersion. (2) The composite curing agent system significantly reduced the curing temperature of the resin, resulting in a more homogeneous and efficient curing reaction, and the CNF-modified UF exhibited better thermal stability. (3) The addition of NCC and CNF significantly improved the dry and water-resistant bonding strengths of the resins. In addition, the use of complex curing agent further enhanced the bonding strength, especially in the CNF-modified system; the addition of complex curing agent increased the dry bonding strength to 1.60 MPa, and the water-resistant bonding strength reached 1.13 MPa, which showed a stronger cross-linking network and structural stability. (4) The addition of NCC and CNF led to a significant reduction in the free formaldehyde content of UF resins, resulting in respective levels of 0.17% and 0.14%. For plywood bonded with the CNF-modified UF resin, formaldehyde emissions were measured at 0.35 mg/L, which were markedly lower than the 0.54 mg/L of the unmodified sample. This further highlights CNF’s effectiveness in minimizing formaldehyde release. (5) Overall, CNF is superior to NCC in improving the thermal stability, bonding strength, water resistance, formaldehyde release, and overall performance of the resin. The use of complex curing agents not only optimizes the curing process of the resin but also further enhances the modification effect, especially for CNF-modified resins, which show more significant performance advantages. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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17 pages, 4471 KiB  
Article
Nanocrystalline Cellulose Reinforcement and Constrained Expansion to Enhance Mechanical Performance of Rigid Polyurethane Foams for Sandwich Panel Applications
by Marcelo Jorge Bach, Kelvin Techera Barbosa, Cristiane da Silva Fonseca, Darci Alberto Gatto, Rafael Beltrame, André Luiz Missio, Jalel Labidi and Rafael de Avila Delucis
Materials 2025, 18(9), 1950; https://doi.org/10.3390/ma18091950 - 25 Apr 2025
Viewed by 427
Abstract
This study aimed to assess the mechanical and morphological properties of rigid polyurethane foams (RPUFs) reinforced with cellulose nanocrystals (CNC) at varying concentrations, exploring also effects of expansion under confinement for use in sandwich panels. RPUFs with 1%, 3%, and 5% CNC were [...] Read more.
This study aimed to assess the mechanical and morphological properties of rigid polyurethane foams (RPUFs) reinforced with cellulose nanocrystals (CNC) at varying concentrations, exploring also effects of expansion under confinement for use in sandwich panels. RPUFs with 1%, 3%, and 5% CNC were tested, with the 3% CNC content delivering the best combination of mechanical performance and cellular structure. While the RPUF with 5% CNC showed a 78% increase in cell length, its compressive strength dropped by 55%, likely due to CNC agglomeration. Confining the RPUF during expansion improved the density by 23%, which in turn led to an approximately 90% increase in core shear stress. Flexural tests revealed that confined panels exhibited better force-displacement responses, with core shear strength rising by 55% compared to unconfined panels. These results suggest that CNC-reinforced and confined RPUFs are well-suited for structural applications requiring both strength and insulation. Full article
(This article belongs to the Section Polymeric Materials)
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26 pages, 1223 KiB  
Review
Cellulose Nanomaterials: Characterization Methods, Isolation Techniques, and Strategies
by Bogdan-Marian Tofanica, Aleksandra Mikhailidi, Maria E. Fortună, Răzvan Rotaru, Ovidiu C. Ungureanu and Elena Ungureanu
Crystals 2025, 15(4), 352; https://doi.org/10.3390/cryst15040352 - 9 Apr 2025
Cited by 3 | Viewed by 2066
Abstract
Nanocellulose, including cellulose nanofibers (CNFs), cellulose nanocrystals (CNCs), and bacterial nanocellulose (BNC), represents a promising class of bio-based nanomaterials derived from natural sources. These materials, derived from plant-based cellulose, are characterized by exceptional mechanical strength, high surface area, biodegradability, and the ability to [...] Read more.
Nanocellulose, including cellulose nanofibers (CNFs), cellulose nanocrystals (CNCs), and bacterial nanocellulose (BNC), represents a promising class of bio-based nanomaterials derived from natural sources. These materials, derived from plant-based cellulose, are characterized by exceptional mechanical strength, high surface area, biodegradability, and the ability to form stable nanoparticle networks, making them suitable for use in composites, biomedicine, electronics, and many other fields. In this review, we present the latest advancements in the production of nanocellulose, including preparation technologies and methods for chemical and physical modifications to enhance the performance of these materials. We also discuss various applications, such as its use in nanocomposites, sustainable packaging materials, flexible electronic devices, and as a support for biological media. Additionally, the challenges and opportunities related to the scalability of production and their integration into industries with growing economic and ecological demands are explored. The review provides a comprehensive overview of the potential of nanocellulose, highlighting its importance in the context of emerging technologies and sustainability. Full article
(This article belongs to the Section Biomolecular Crystals)
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16 pages, 3298 KiB  
Article
Extraction, Preparation and Characterization of Nanocrystalline Cellulose from Lignocellulosic Simpor Leaf Residue
by Ukashat Mamudu, Asset Kabyshev, Kenzhebatyr Bekmyrza, Kairat A. Kuterbekov, Aliya Baratova, Lukman Ahmed Omeiza and Ren Chong Lim
Molecules 2025, 30(7), 1622; https://doi.org/10.3390/molecules30071622 - 5 Apr 2025
Viewed by 945
Abstract
In this study, α-cellulose was extracted from lignocellulosic simpor leaf residue as a sustainable alternative to conventional cellulose sources. The extraction process involved the removal of hemicellulose, lignin, and other phytocompounds using alkali (NaOH) treatment and bleaching with hydrogen peroxide (H2O [...] Read more.
In this study, α-cellulose was extracted from lignocellulosic simpor leaf residue as a sustainable alternative to conventional cellulose sources. The extraction process involved the removal of hemicellulose, lignin, and other phytocompounds using alkali (NaOH) treatment and bleaching with hydrogen peroxide (H2O2). The nanocrystalline cellulose (NCC) was isolated from α-cellulose using sulfuric acid hydrolysis treatment followed by ultrasonication. The extracted α-cellulose and isolated NCC were characterized using Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), thermogravimetric analysis (TGA), and dynamic light scattering (DLS). The obtained results confirmed that the extracted NCC exhibited characteristic cellulose functional groups and a crystallinity index of 64.7%, indicating the effective removal of amorphous regions through sulfuric acid hydrolysis. The thermal stability of the extracted cellulose increased to 332 °C due to the elimination of extractives. DLS analysis showed that the extracted NCC exhibited high colloidal stability in polar solvents, characterized by a zeta potential of −70.8 mV and an average particle size of 251.7 nm. This study highlights an environmentally friendly approach for converting low-value biomass waste into high-value cellulose materials with potential applications in sustainable packaging, biomedical applications and composite reinforcement. Full article
(This article belongs to the Section Materials Chemistry)
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12 pages, 2341 KiB  
Article
Correlations Between Crystallinity, Rheological Behavior, and Short-Term Biodegradation for LDPE/Cellulose Composites with Potential as Packaging Films
by Nizar Jawad Hadi, Tomasz Rydzkowski, Zahraa Saleem Ali and Q. A. Al-Jarwany
Coatings 2025, 15(4), 397; https://doi.org/10.3390/coatings15040397 - 27 Mar 2025
Viewed by 489
Abstract
The need for renewable and biodegradable materials for packaging applications has grown significantly in recent years. Growing environmental worries over the widespread use of synthetic and non-biodegradable polymeric packaging, particularly polyethylene, are linked to this increase in demand. This study investigated the degradation [...] Read more.
The need for renewable and biodegradable materials for packaging applications has grown significantly in recent years. Growing environmental worries over the widespread use of synthetic and non-biodegradable polymeric packaging, particularly polyethylene, are linked to this increase in demand. This study investigated the degradation properties of low-density polyethylene (LDPE), a material commonly used in packaging, after incorporating various natural fillers that are sustainable, compatible, and biodegradable. The LDPE was mixed with 2.5, 5, and 10 wt.% of sawdust, cellulose powder, and Nanocrystalline cellulose (CNC). The composites were melted and mixed using a twin-screw extruder machine with a screw speed of 50 rpm at 190 °C to produce sheets using a specific die. These sheets were used to prepare samples for rheological tests that measured the viscosity curve, the flow curve, and a non-Newtonian mathematical model using a capillary rheometer at 170, 190, and 210 °C. X-ray diffraction analysis was carried out on the 5 wt.% samples, and a short-term degradation test was conducted in soil with a pH of 6.5, 50% humidity, and a temperature of 27 °C. The results revealed that the composite melts exhibited non-Newtonian behavior, with shear thinning being the dominant characteristic in the viscosity curves. The shear viscosity increased as the different cellulose additives increased. The 5% ratio had a higher viscosity for all composite melts, and the LDPE/CNC melts showed higher viscosities at different temperatures. The curve fitting results confirmed that the power-law model best described the flow behavior of all composite melts. The LDPE/sawdust and cellulose powder melts showed higher flow index (n) and lower viscosity consistency (k) values compared with LDPE/CNC melted at different temperatures. The sawdust and powder composites had greater weight loss compared with the LD vbbPE/CNC composites; digital images supported these results after 30 days. The degradation test and weight loss illustrated stronger relations with the viscosity values at low shear rates. The higher the shear viscosity, the lower the degradation and vice versa. Full article
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16 pages, 4034 KiB  
Article
Ibuprofen-Loaded, Nanocellulose-Based Buccal Films: The Development and Evaluation of Promising Drug Delivery Systems for Special Populations
by Katarina Bolko Seljak, Blaž Grilc, Mirjana Gašperlin and Mirjam Gosenca Matjaž
Gels 2025, 11(3), 163; https://doi.org/10.3390/gels11030163 - 24 Feb 2025
Viewed by 757
Abstract
The objective of this work was to investigate the use of nanocrystalline cellulose (NCC) as a drug-delivery excipient for buccal films. Gel-like dispersions were created by blending either gel or powder NCC (gNCC or pNCC) with natural polymers (alginate, pectin, or chitosan) in [...] Read more.
The objective of this work was to investigate the use of nanocrystalline cellulose (NCC) as a drug-delivery excipient for buccal films. Gel-like dispersions were created by blending either gel or powder NCC (gNCC or pNCC) with natural polymers (alginate, pectin, or chitosan) in water, with glycerol serving as a plasticiser. Ibuprofen (IBU) as an active pharmaceutical ingredient (API) was dissolved in a self-microemulsifying drug delivery system (SMEDDS) to improve its solubility prior to its addition to gel-like dispersions. Dispersions were dried, and resulting films were cut to 3 cm × 1.5 cm size, appropriate for buccal delivery. Rheological measurements revealed that shorter, thinner, and less crystalline nanocellulose fibres are more favourable for stronger gel properties. While overall, weaker gel structure prior to film casting also resulted in shorter disintegration time, this was not the case for NCC–chitosan films; here, the low solubility of chitosan in neutral media proved to be the main obstacle. Nevertheless, the prolonged disintegration of NCC–chitosan films did not impact the dissolution of IBU, as these films exhibited the fastest dissolution rate, followed by NCC–pectin and NCC–alginate. Furthermore, NCC properties significantly influenced the dissolution behaviour of the chitosan formulations, with gNCC favouring faster IBU release due to weaker gel formation prior to film casting. Full article
(This article belongs to the Special Issue Cellulose-Based Gels: Synthesis, Properties, and Applications)
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21 pages, 12946 KiB  
Article
Sustainable Production of Microcrystalline and Nanocrystalline Cellulose from Textile Waste Using HCl and NaOH/Urea Treatment
by Arzum Işıtan, Laura Pasquardini, Massimo Bersani, Cem Gök, Simona Fioravanti, Lorenzo Lunelli, Evren Çağlarer and Ahmet Koluman
Polymers 2025, 17(1), 48; https://doi.org/10.3390/polym17010048 - 28 Dec 2024
Cited by 2 | Viewed by 1190
Abstract
Bio-nanomaterials are gaining increasing attention due to their renewable and eco-friendly characteristics. Among these, nanocrystalline cellulose (NCC) stands out as one of the most advanced materials for applications in food, healthcare, composite production, and beyond. In this study, NCC was successfully extracted from [...] Read more.
Bio-nanomaterials are gaining increasing attention due to their renewable and eco-friendly characteristics. Among these, nanocrystalline cellulose (NCC) stands out as one of the most advanced materials for applications in food, healthcare, composite production, and beyond. In this study, NCC was successfully extracted from cotton-based textile waste using a combination of chemical and mechanical methods. The cellulose fibers were first hydrolyzed using a dilute HCl solution, neutralized, and then dried, resulting in microcrystalline cellulose (MCC) with diameters ranging from 7 to 15 µm and lengths up to 300 µm (as observed via optical microscopy and scanning electron microscopy, SEM). To achieve nanoscale dimensions, NaOH/urea solution with mechanical treatment was applied, resulting in the successful extraction of NCC in the supernatant, particularly under room-temperature conditions. Dynamic light scattering (DLS) analysis confirmed the presence of nanostructures (average sizes ranging from 120 nm to 750 nm), and atomic force microscopy (AFM) analysis verified the nanoscale range (diameters between 2 and 4 nm and lengths from 200 nm to 1 µm). Fourier transform infrared (FTIR) spectroscopy revealed the conversion of cellulose I to cellulose II, confirming the successful transformation into NCC. For the first time, NCC was obtained from undyed cotton textile wastes using NaOH/urea treatment after HCl hydrolysis, eliminating the need for pre-treatment and intermediate steps. Full article
(This article belongs to the Special Issue Advances in Polymer Fiber and Textiles)
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15 pages, 10134 KiB  
Article
Investigation of Calcium Phosphate-Based Biopolymer Composite Scaffolds for Bone Tissue Engineering
by Monika Furko, Zsolt E. Horváth, Istvan Tolnai, Katalin Balázsi and Csaba Balázsi
Int. J. Mol. Sci. 2024, 25(24), 13716; https://doi.org/10.3390/ijms252413716 - 22 Dec 2024
Cited by 2 | Viewed by 1498
Abstract
We present a novel method for preparing bioactive and biomineralized calcium phosphate (mCP)-loaded biopolymer composite scaffolds with a porous structure. Two types of polymers were investigated as matrices: one natural, cellulose acetate (CA), and one synthetic, polycaprolactone (PCL). Biomineralized calcium phosphate particles were [...] Read more.
We present a novel method for preparing bioactive and biomineralized calcium phosphate (mCP)-loaded biopolymer composite scaffolds with a porous structure. Two types of polymers were investigated as matrices: one natural, cellulose acetate (CA), and one synthetic, polycaprolactone (PCL). Biomineralized calcium phosphate particles were synthesized via wet chemical precipitation, followed by the addition of organic biominerals, such as magnesium gluconate and zinc gluconate, to enhance the bioactivity of the pure CP phase. We compared the morphological and chemical characteristics of the two types of composites and assessed the effect of biomineralization on the particle structure of pure CP. The precipitated CP primarily consisted of nanocrystalline apatite, and the addition of organic trace elements significantly influenced the morphology by reducing particle size. FE-SEM elemental mapping confirmed the successful incorporation of mCP particles into both CA and PCL polymer matrices. Short-term immersion tests revealed that the decomposition rate of both composites is slow, with moderate and gradual ionic dissolution observed via ICP-OES measurements. The weight loss of the PCL-based composite during immersion was minimal, decreasing by only 0.5%, while the CA-based composite initially exhibited a slight weight increase before gradually decreasing over time. Full article
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16 pages, 15607 KiB  
Article
Vibration Welding of PLA/PHBV Blend Composites with Nanocrystalline Cellulose
by Patrycja Bazan, Barbara Kozub, Arif Rochman, Mykola Melnychuk, Paulina Majewska and Krzysztof Mroczka
Polymers 2024, 16(24), 3495; https://doi.org/10.3390/polym16243495 - 15 Dec 2024
Viewed by 1219
Abstract
Thermoplastic composites have garnered significant attention in various industries due to their exceptional properties, such as recyclability and ease of molding. In particular, biocomposites, which combine biopolymers with natural fibers, represent a promising alternative to petroleum-based materials, offering biodegradability and reduced environmental impact. [...] Read more.
Thermoplastic composites have garnered significant attention in various industries due to their exceptional properties, such as recyclability and ease of molding. In particular, biocomposites, which combine biopolymers with natural fibers, represent a promising alternative to petroleum-based materials, offering biodegradability and reduced environmental impact. However, there is limited knowledge regarding the efficacy of joining PLA/PHBV-based biocomposites modified with nanocrystalline cellulose (NCC) using vibration welding, which restricts their potential applications. This study demonstrates that vibration welding enables efficient bonding of PLA/PHBV composites with NCC, resulting in strong, biodegradable, and environmentally friendly materials. The investigation revealed that the addition of nanocrystalline cellulose (NCC) at 5, 10, and 15 wt.% significantly enhanced the strength of welded joints, with the highest strength achieved at 15% NCC content. Microstructural analysis using scanning electron microscopy (SEM) and deformation studies with digital image correlation (DIC) indicated that a higher NCC content led to greater local deformation, reducing the risk of brittle fracture. Mechanical hysteresis tests confirmed the composites’ favorable resistance to variable loads, highlighting their stability and energy dissipation capabilities. Optimization of welding parameters, such as vibration amplitude, welding time, and pressure, is crucial for achieving optimal mechanical performance. These findings suggest that PLA/PHBV composites modified with NCC can be utilized as durable and eco-friendly materials in various industries, including automotive and packaging. This research presents new opportunities for the development of biodegradable high-strength materials that can serve as alternatives to traditional plastics. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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31 pages, 24312 KiB  
Article
Composites Based on PLA/PHBV Blends with Nanocrystalline Cellulose NCC: Mechanical and Thermal Investigation
by Patrycja Bazan, Arif Rochman, Krzysztof Mroczka, Kamil Badura, Mykola Melnychuk, Przemysław Nosal and Aleksandra Węglowska
Materials 2024, 17(24), 6036; https://doi.org/10.3390/ma17246036 - 10 Dec 2024
Cited by 6 | Viewed by 1295
Abstract
This study investigates the physical and mechanical properties of biodegradable composites based on PLA/PHBV blends modified with different content of nanocrystalline cellulose (NCC) of 5, 10, and 15 wt.%. Density measurements reveal that the density of the composite increases with increasing NCC content. [...] Read more.
This study investigates the physical and mechanical properties of biodegradable composites based on PLA/PHBV blends modified with different content of nanocrystalline cellulose (NCC) of 5, 10, and 15 wt.%. Density measurements reveal that the density of the composite increases with increasing NCC content. Water absorption tests demonstrate a gradual increase in the composite water content with increasing incubation time, reaching stabilization after approximately 30 days. Mechanical testing was also carried out on both on conditioned samples after the process of hydrolytic degradation and accelerated thermal aging. The conditioned composites show an increase in the stiffness of the materials with increasing content of nanocrystalline cellulose. The ability to deform and the ability to absorb energy when the sample is dynamically loaded decrease. The repeated strength tests, after the process of incubation of samples in water and after the process of accelerated thermal aging, show the degradation of composite materials; however, it is noticed that the introduction of cellulose addition reduces the impact of the applied artificial environment in aging tests. The findings of this study indicate promising applications for these types of materials, characterized by high strength and biodegradability under appropriate conditions. Household items such as various containers or reusable packaging represent potential applications of these composites. Full article
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16 pages, 3694 KiB  
Article
Investigating the Effect of Nano-Crystalline Cellulose in Nitrile Butadiene Rubber Matrix for Improved Thermo-Mechanical Properties
by Asra Nafees, Saud Hashmi and Rafiq Ahmed
Processes 2024, 12(11), 2350; https://doi.org/10.3390/pr12112350 - 26 Oct 2024
Cited by 1 | Viewed by 1547
Abstract
The escalating demand for sustainable rubber products has spurred research into alternative reinforcing fillers, driven by concerns regarding the detrimental effects of using conventional fillers like carbon black and silica. In this investigation, nano-crystalline cellulose (NCC), derived from micro crystalline cellulose (MCC), sourced [...] Read more.
The escalating demand for sustainable rubber products has spurred research into alternative reinforcing fillers, driven by concerns regarding the detrimental effects of using conventional fillers like carbon black and silica. In this investigation, nano-crystalline cellulose (NCC), derived from micro crystalline cellulose (MCC), sourced from sugarcane bagasse via acid hydrolysis, serves as a bio-filler to reinforce Nitrile Butadiene Rubber (NBR) matrices. NBR-NCC nano-composites were prepared using a two-roll mill, varying NCC from 1–5 parts per hundred rubber matrices, followed by hot press curing. NCC and NBR-NCC nano-composites were characterized using Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), curing characteristics, thermo-mechanical testing, thermal aging and motor oil resistance. Chemical interactions between the NCC and NBR matrix were verified with FTIR. The SEM images of the NCC showed a combination of rod-like and spherical morphologies and a homogenous dispersion of NCC in NBR-NCC nano-composites with some agglomeration, notably at higher percentages of NCC. It is shown that the cure time decreases with increasing NCC loading which mimics a shorter industrial production cycle. The results also showed an increase in tensile strength, hardness, oil resistance and a rise in degradation temperature when compared to NBR at approximately 34%, 36%, 38% and 32 °C, respectively, at 3 phr NCC loading. Furthermore, NBR-NCC nano-composites showed a lower decrease in mechanical properties after aging when compared to NBR. The findings of this research suggest that the NBR-NCC nano-composites may find applications in high oil resistance seals and rubber gloves where higher thermal stability is strictly required. Full article
(This article belongs to the Section Materials Processes)
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