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Keywords = nano-rotation

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19 pages, 3320 KB  
Article
On-Ground Calibration of a Nano-G Accelerometer for Micro-Vibration Monitoring in Space on a Dual-Axis Indexing Device
by Yang Zhou, Zhi Li, Qiangwei Xu and Xiangchun Li
Sensors 2025, 25(20), 6289; https://doi.org/10.3390/s25206289 - 10 Oct 2025
Viewed by 281
Abstract
High-sensitivity accelerometers are essential for spacecraft micro-vibration monitoring. This study proposes a procedure to facilitate precise on-ground calibration of such accelerometers with a limited operational range by rotating to multiple positions with its input axis mounted along the horizontal tilt axis of a [...] Read more.
High-sensitivity accelerometers are essential for spacecraft micro-vibration monitoring. This study proposes a procedure to facilitate precise on-ground calibration of such accelerometers with a limited operational range by rotating to multiple positions with its input axis mounted along the horizontal tilt axis of a two-axis indexing device. Each single-axis accelerometer unit of a self-developed tri-axial nano-g accelerometer was respectively tested with its various reference axes along the rotation axis for identifying the parameters of their model equations including higher-order terms. The minute tilt axis deviation of the test equipment from the horizontal plane and the accelerometer’s higher-order response to gravity during calibration are corrected for application in the microgravity environment. Errors of accelerometer biases and scale factors are satisfactorily improved, respectively, to ±2% and ±0.01 mg, by at least one order of magnitude. Parameters of all three units of the accelerometer are unified into one coordinate frame defined by the accelerometer mounting surface. Acceleration measured by our accelerometer shows consistency with the other collocated one in a space mission. Full article
(This article belongs to the Section Physical Sensors)
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28 pages, 3522 KB  
Article
Exact Analytical Solutions for Static Response of Helical Single-Walled Carbon Nanotubes Using Nonlocal Euler–Bernoulli Beam Theory
by Ali Murtaza Dalgıç, Mertol Tüfekci, İnci Pir and Ekrem Tüfekci
Nanomaterials 2025, 15(19), 1461; https://doi.org/10.3390/nano15191461 - 23 Sep 2025
Viewed by 302
Abstract
This study presents an exact analytical investigation into the static response of helical single-walled carbon nanotube (SWCNT) beams based on Eringen’s differential nonlocal elasticity theory, which captures nanoscale effects arising from interatomic interactions. A key contribution of this work is the derivation of [...] Read more.
This study presents an exact analytical investigation into the static response of helical single-walled carbon nanotube (SWCNT) beams based on Eringen’s differential nonlocal elasticity theory, which captures nanoscale effects arising from interatomic interactions. A key contribution of this work is the derivation of the governing equations for helical SWCNT beams, based on the nonlocal Euler–Bernoulli theory, followed by their exact analytical solution using the initial value method. To the best of the authors’ knowledge, this represents the first closed-form formulation for such complex nanostructures using this theoretical framework of nonlocal elasticity theory. The analysis considers both cantilevered and clamped–clamped boundary conditions, under various concentrated force and moment loadings applied at the ends and midpoint of the helical beam. Displacements and rotational components are expressed in the Frenet frame, enabling direction-specific evaluation of the deformation behaviour. Parametric studies are conducted to investigate the influence of geometric parameters—such as the winding angle (α) and aspect ratio (R/d) and the nonlocal parameter (R/γ). Results show that nonlocal elasticity theory consistently predicts higher displacements and rotations than the classical local theory, revealing its importance for accurate modelling of nanoscale structures. The proposed analytical framework serves as a benchmark reference for the modelling and design of nanoscale helical structures such as nano-springs, actuators, and flexible nanodevices. Full article
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20 pages, 5835 KB  
Article
Rehabilitation Driven Optimized YOLOv11 Model for Medical X-Ray Fracture Detection
by Wenqi Zhang and Shijun Ji
Sensors 2025, 25(18), 5793; https://doi.org/10.3390/s25185793 - 17 Sep 2025
Viewed by 583
Abstract
Accurately identifying fractures from X-ray images is crucial for timely and appropriate medical treatment. However, existing models suffer from problems of false localization and poor accuracy. Therefore, this research proposes a medical X-ray fracture detection model with precise localization based on the You [...] Read more.
Accurately identifying fractures from X-ray images is crucial for timely and appropriate medical treatment. However, existing models suffer from problems of false localization and poor accuracy. Therefore, this research proposes a medical X-ray fracture detection model with precise localization based on the You Only Look Once version 11 nano (YOLOv11n) model. Firstly, a data augmentation technique combining random rotation, translation, flipping and content recognition padding is designed to expand the public dataset, alleviating the overfitting risk due to scarce medical imaging data. Secondly, a Bone-Multi-Scale Convolutional Attention (Bone-MSCA) module, designed by combining multi-directional convolution, deformable convolution, edge enhancement and channel attention, is introduced into the backbone network. It can capture fracture area features, explore multi-scale features and enhance attention to spatial details. Finally, the Focal mechanism is combined with Smoothed Intersection over Union (Focal-SIoU) as the loss function to enhance sensitivity to small fracture areas by adjusting sample weights and optimizing direction perception. Experimental results show that the improved model trained with the expanded dataset outperforms other mainstream single-object detection models. Compared with YOLOv11n, its detection accuracy, recall rate, F1-Score and mean Average Precision 50 increase by 4.33%, 0.92%, 2.52% and 1.24%, respectively, reaching 93.56%, 86.29%, 89.78% and 92.88%. Visualization of the results verifies its high accuracy and positioning ability in medical X-ray fracture detection. Full article
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20 pages, 37629 KB  
Article
Design of a Modified Moiré Varifocal Metalens Based on Fresnel Principles
by Di Chang, Shuiping Sun, Lieshan Zhang and Xueyan Li
Photonics 2025, 12(9), 888; https://doi.org/10.3390/photonics12090888 - 3 Sep 2025
Viewed by 606
Abstract
This paper proposes a Fresnel-based Modified Moiré Varifocal Metalens (MMVL) addressing the inherent defocus at 0° rotation and significant focal quality degradation during varifocal operation in Traditional Moiré Varifocal Metalenses (TMVLs). The transmission function of the Fresnel-modified Moiré metalens combines a static term [...] Read more.
This paper proposes a Fresnel-based Modified Moiré Varifocal Metalens (MMVL) addressing the inherent defocus at 0° rotation and significant focal quality degradation during varifocal operation in Traditional Moiré Varifocal Metalenses (TMVLs). The transmission function of the Fresnel-modified Moiré metalens combines a static term with a dynamic term, allowing the MMVLs to effectively overcome these limitations. Meanwhile, to minimize energy losses arising from polarization conversion and diffraction between the two metalenses, the nano-units on the metalenses are optimized by Particle Swarm Optimization (PSO) with FDTD simulations, maximizing the polarization conversion efficiency and transmittance. The simulation results demonstrate superior focal quality and stability in the MMVL throughout full rotational cycles, with super-diffraction-limited focusing maintained across all varifocal states. MMVLs have advantages in robustness; under axial distance variation (d = 0–20d0, 0–3 μm), they maintain on-axis focus without deviation; with centering error (p = 0–10p0, 0–3 μm), they sustain a clear focus at >36% efficiency. These results confirm that MMVLs have enhanced tolerance to manufacturing/assembly errors compared to TMVLs, delivering significantly stabilized optical performance. This advancement enables new possibilities for integrated micro-optics and optical tweezer applications. Full article
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17 pages, 3153 KB  
Review
Fabrication and Properties of Hard Coatings by a Hybrid PVD Method
by Rui Zhang, Qimin Wang, Yuxiang Xu, Lisheng Li and Kwang Ho Kim
Lubricants 2025, 13(9), 390; https://doi.org/10.3390/lubricants13090390 - 1 Sep 2025
Viewed by 1049
Abstract
By integrating cathodic arc evaporation (CAE) with magnetron sputtering (MS) or high-power impulse magnetron sputtering (HiPIMS), hard coatings with diverse multicomponent compositions can be fabricated. Depending on the deposition conditions, the coatings with nano-composite or nano-multilayered microstructures are produced. During the mixing deposition [...] Read more.
By integrating cathodic arc evaporation (CAE) with magnetron sputtering (MS) or high-power impulse magnetron sputtering (HiPIMS), hard coatings with diverse multicomponent compositions can be fabricated. Depending on the deposition conditions, the coatings with nano-composite or nano-multilayered microstructures are produced. During the mixing deposition conditions, nano-composite coatings are fabricated, which can be tailored to possess combining properties of super hardness, low friction coefficient, and excellent thermal/chemical stability. For the deposition with larger rotating periods, layer-by-layer deposition was observed. By the nano-multilayered coating design, superior mechanical properties (hardness ≥ 35 GPa), modulated residual stresses, and enhanced high-temperature properties can be obtained. In addition, lubricious elements, low friction (friction coefficient < 0.4), and low wear (<10−5 mm3/N∙m) both at ambient temperature and high temperature can be realized. Among these coatings, some have been specifically designed to achieve outstanding cutting performance in high-speed cutting applications. Several nitride and oxide hard coatings, such as AlTiN, TiAlN/TiSiN, AlCrN/Cu, and AlCrO, were deposited using a hybrid industrial physical vapor deposition (PVD) coating system. The microstructure, mechanical properties, and cutting performance of these coatings will be discussed. Full article
(This article belongs to the Special Issue Wear and Friction of High-Performance Coatings and Hardened Surfaces)
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10 pages, 1227 KB  
Communication
Optical Property Simulations of Gold and Silver Nanostructured Arrays Within a Liquid Crystal Environment
by Zhenzhen Shang, Guoting Zhang, Xiaoying Liu and Haishen Huang
Materials 2025, 18(17), 4046; https://doi.org/10.3390/ma18174046 - 29 Aug 2025
Viewed by 672
Abstract
Tunability of the localized surface plasmon resonance (LSPR) peak position of gold and silver nanoparticle arrays embedded in a liquid crystal cell is investigated in this paper. The extinction spectra are computed using the Finite-Difference Time Domain (FDTD) simulation algorithms. Results show that [...] Read more.
Tunability of the localized surface plasmon resonance (LSPR) peak position of gold and silver nanoparticle arrays embedded in a liquid crystal cell is investigated in this paper. The extinction spectra are computed using the Finite-Difference Time Domain (FDTD) simulation algorithms. Results show that the LSPR properties exhibit significant dependence on nanoparticle size and shape, array periodicity, and liquid crystal layer thickness. Notably, the LSPR wavelength saturates when the liquid crystal thickness exceeds a critical value. Furthermore, controlled rotation of the liquid crystal optical axis within distinct planes (xoy and xoz) reveals systematic variations in LSPR characteristics. Finally, we identify the key factors governing the LSPR spectral sensitivity of these noble metal nano-arrays. Full article
(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
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26 pages, 8642 KB  
Article
Ultra-High Strength and Specific Strength in Ti61Al16Cr10Nb8V5 Multi-Principal Element Alloy: Quasi-Static and Dynamic Deformation and Fracture Mechanisms
by Yang-Yu He, Zhao-Hui Zhang, Yi-Fan Liu, Yi-Chen Cheng, Xiao-Tong Jia, Qiang Wang, Jin-Zhao Zhou and Xing-Wang Cheng
Materials 2025, 18(14), 3245; https://doi.org/10.3390/ma18143245 - 10 Jul 2025
Viewed by 656
Abstract
This study investigates the deformation and fracture mechanisms of a Ti61Al16Cr10Nb8V5 multi-principal element alloy (Ti61V5 alloy) under quasi-static and dynamic compression. The alloy comprises an equiaxed BCC matrix (~35 μm) with uniformly dispersed nano-sized [...] Read more.
This study investigates the deformation and fracture mechanisms of a Ti61Al16Cr10Nb8V5 multi-principal element alloy (Ti61V5 alloy) under quasi-static and dynamic compression. The alloy comprises an equiaxed BCC matrix (~35 μm) with uniformly dispersed nano-sized B2 precipitates and a ~3.5% HCP phase along grain boundaries, exhibiting a density of 4.82 g/cm3, an ultimate tensile strength of 1260 MPa, 12.8% elongation, and a specific strength of 262 MPa·cm3/g. The Ti61V5 alloy exhibits a pronounced strain-rate-strengthening effect, with a strain rate sensitivity coefficient (m) of ~0.0088 at 0.001–10/s. Deformation activates abundant {011} and {112} slip bands in the BCC matrix, whose interactions generate jogs, dislocation dipoles, and loops, evolving into high-density forest dislocations and promoting screw-dominated mixed dislocations. The B2 phase strengthens the alloy via dislocation shearing, forming dislocation arrays, while the HCP phase enhances strength through a dislocation bypass mechanism. At higher strain rates (960–5020/s), m increases to ~0.0985. Besides {011} and {112}, the BCC matrix activates high-index slip planes {123}. Intensified slip band interactions generate dense jogs and forest dislocations, while planar dislocations combined with edge dislocation climb enable obstacle bypassing, increasing the fraction of edge-dominated mixed dislocations. The Ti61V5 alloy shows low sensitivity to adiabatic shear localization. Under forced shear, plastic-flow shear bands form first, followed by recrystallized shear bands formed through a rotational dynamic recrystallization mechanism. Microcracks initiate throughout the shear bands; during inward propagation, they may terminate upon encountering matrix microvoids or deflect and continue when linking with internal microcracks. Full article
(This article belongs to the Special Issue Fatigue, Damage and Fracture of Alloys)
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22 pages, 8571 KB  
Article
Optimization of Micro-Sandblasting Parameters for Enhanced Adhesion and Wear Resistance of AlTiSiN-Coated Tools
by Junlong Wang, Jiaxuan Du, Zhipeng Liu, Hongliang Qian and Qi Wang
Coatings 2025, 15(7), 757; https://doi.org/10.3390/coatings15070757 - 26 Jun 2025
Cited by 1 | Viewed by 799
Abstract
Micro-sandblasting pretreatment was applied to AlTiSiN-coated WC–Co tools to enhance cutting performance in 316 L stainless steel milling. An L9(33) Taguchi orthogonal array varied passivation pressure (0.1, 0.2, and 0.3 MPa), gun traverse speed (60, 80, and 100 m/min), [...] Read more.
Micro-sandblasting pretreatment was applied to AlTiSiN-coated WC–Co tools to enhance cutting performance in 316 L stainless steel milling. An L9(33) Taguchi orthogonal array varied passivation pressure (0.1, 0.2, and 0.3 MPa), gun traverse speed (60, 80, and 100 m/min), and tool rotation speed (20, 30, and 40 r/min). Coating thickness varied only from 0.93 to 1.19 μm, and surface roughness remained within 0.044–0.077 μm, confirming negligible thickness and roughness effects. Under optimized conditions, coating adhesion strength and nano-hardness both exhibited significant improvements. A weighted-scoring method balancing these two responses identified the optimal pretreatment parameters as 0.1 MPa, 80 m/min, and 20 r/min. Milling tests at 85 m/min—using flank wear VBₘₐₓ = 0.1 mm as the failure criterion—demonstrated a cutting distance increase from 4.25 m (untreated) to 12.75 m (pretreated), a 200% improvement. Wear progressed through three stages: rapid initial wear, extended steady wear due to Al2O3 protective-film formation and Si-induced oxygen-diffusion suppression, and accelerated wear. Micro-sandblasting further prolonged the steady-wear phase by removing residual cobalt binder, exposing WC grains, and offsetting tensile residual stresses. These findings establish a practical, cost-effective micro-sandblasting pretreatment strategy that significantly enhances coating adhesion, hardness, and tool life, providing actionable guidance for improving the durability and machining performance of coated carbide tools in difficult-to-cut applications. Full article
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49 pages, 5094 KB  
Article
The Origin of Homochirality by Rotational Magnetoelectrochemistry
by Ryoichi Morimoto, Iwao Mogi, Miki Miura, Atsushi Sugiyama, Makoto Miura, Yoshinobu Oshikiri, Kohki Takahashi, Yusuke Yamauchi and Ryoichi Aogaki
Magnetochemistry 2025, 11(6), 51; https://doi.org/10.3390/magnetochemistry11060051 - 19 Jun 2025
Viewed by 582
Abstract
The origin of homochirality by rotational magnetoelectrochemistry was theoretically examined. Electrochemical reductions in a rotating solution under a static vertical magnetic field were concluded to yield microscopic vortices with L-activity for enantiomeric reagents, whereas D-active vortices arise from electrochemical oxidation. The reduction case [...] Read more.
The origin of homochirality by rotational magnetoelectrochemistry was theoretically examined. Electrochemical reductions in a rotating solution under a static vertical magnetic field were concluded to yield microscopic vortices with L-activity for enantiomeric reagents, whereas D-active vortices arise from electrochemical oxidation. The reduction case was experimentally verified by rotational magnetoelectrodeposition (RMED) of copper films using an electrolysis cell rotating in a magnetic field, where L-active screw dislocations were created by L-active microscopic vortices. In all the cases of the directions of magnetic polarity and system rotation, the RMED films exhibited L-activity for the enantiomeric reactions of amino acids. Full article
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23 pages, 5700 KB  
Article
Near-Zero Parasitic Shift Rectilinear Flexure Stages Based on Coupled n-RRR Planar Parallel Mechanisms
by Loïc Tissot-Daguette, Célestin Vallat, Marijn Nijenhuis, Florent Cosandier and Simon Henein
Machines 2025, 13(6), 530; https://doi.org/10.3390/machines13060530 - 18 Jun 2025
Cited by 1 | Viewed by 694
Abstract
Flexure-based linear stages have become prevalent in precision engineering; however, most designs suffer from parasitic shifts that degrade positioning accuracy. Conventional solutions to mitigate these parasitic motions often compromise support stiffness, reduce motion range, and increase structural complexity. This study presents a novel [...] Read more.
Flexure-based linear stages have become prevalent in precision engineering; however, most designs suffer from parasitic shifts that degrade positioning accuracy. Conventional solutions to mitigate these parasitic motions often compromise support stiffness, reduce motion range, and increase structural complexity. This study presents a novel family of flexure-based rectilinear-motion stages using coupled n-RRR planar parallel mechanisms, achieving extremely low parasitic shifts while addressing the forementioned limitations. Four design variants are selected and analyzed via Finite Element Method (FEM) simulations, evaluating parasitic shifts, stroke, and support stiffness. The most precise configuration, a 4-RRR rectilinear stage having kinematic chains coupled via two Watt linkages, exhibits a lateral shift smaller than 0.258 µm and an in-plane parasitic rotation smaller than 12.6 µrad over a 12 mm stroke. Experimental validation using a POM prototype confirms the high positioning precision and support stiffness properties. In addition, a silicon prototype incorporating thermally preloaded buckling beams is investigated to reduce its translational stiffness. Experimental results show a translational stiffness reduction of 98% in the monostable configuration and 112% in the bistable configuration (i.e., negative stiffness), without support stiffness reduction. These results highlight the potential of the proposed mechanisms for a wide range of precision applications, offering a scalable and high-accuracy solution for micro- and nano-positioning systems. Full article
(This article belongs to the Special Issue Recent Developments in Machine Design, Automation and Robotics)
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55 pages, 20925 KB  
Review
Current Trends and Emerging Strategies in Friction Stir Spot Welding for Lightweight Structures: Innovations in Tool Design, Robotics, and Composite Reinforcement—A Review
by Suresh Subramanian, Elango Natarajan, Ali Khalfallah, Gopal Pudhupalayam Muthukutti, Reza Beygi, Borhen Louhichi, Ramesh Sengottuvel and Chun Kit Ang
Crystals 2025, 15(6), 556; https://doi.org/10.3390/cryst15060556 - 11 Jun 2025
Cited by 3 | Viewed by 3007
Abstract
Friction stir spot welding (FSSW) is a solid-state joining technique increasingly favored in industries requiring high-quality, defect-free welds in lightweight and durable structures, such as the automotive, aerospace, and marine industries. This review examines the current advancements in FSSW, focusing on the relationships [...] Read more.
Friction stir spot welding (FSSW) is a solid-state joining technique increasingly favored in industries requiring high-quality, defect-free welds in lightweight and durable structures, such as the automotive, aerospace, and marine industries. This review examines the current advancements in FSSW, focusing on the relationships between microstructure, properties, and performance under load. FSSW offers numerous benefits over traditional welding, particularly for joining both similar and dissimilar materials. Key process parameters, including tool design, rotational speed, axial force, and dwell time, are discussed for their impact on weld quality. Innovations in robotics are enhancing FSSW’s accuracy and efficiency, while numerical simulations aid in optimizing process parameters and predicting material behavior. The addition of nano/microparticles, such as carbon nanotubes and graphene, has further improved weld strength and thermal stability. This review identifies areas for future research, including refining robotic programming, using artificial intelligence for autonomous welding, and exploring nano/microparticle reinforcement in FSSW composites. FSSW continues to advance solid-state joining technologies, providing critical insights for optimizing weld quality in sheet material applications. Full article
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16 pages, 5275 KB  
Article
Nanoscale Polishing of TC4 Titanium Alloy Surface Based on Dual-Pole Magnetic Abrasive Finishing Method
by Zhenfeng Zhou, Xu Sun, Shibing Liang, Ying Fang, Yanzhen Yang, Yongjian Fu and Shiqing Zou
Micromachines 2025, 16(6), 620; https://doi.org/10.3390/mi16060620 - 25 May 2025
Viewed by 544
Abstract
The dual-pole magnetic abrasive finishing (DMAF) method was proposed to achieve a smooth surface on TC4 titanium alloy. Firstly, both the distribution of the magnetic field and the intensity of magnetic induction produced by nine combinations of magnetic poles of different shapes were [...] Read more.
The dual-pole magnetic abrasive finishing (DMAF) method was proposed to achieve a smooth surface on TC4 titanium alloy. Firstly, both the distribution of the magnetic field and the intensity of magnetic induction produced by nine combinations of magnetic poles of different shapes were simulated using Ansys Maxwell software (2024R2). According to the results of the simulation, the optimal combination of magnetic poles was determined. Then, the machining parameters of multi-stage DMAF were optimized through comparative experiments on major single factors. Finally, combinations of the mixed magnetic abrasive in three polishing stages were obtained as follows: #100 electrolytic iron powder (Fe3O4) + #2000 white abrasive (WA), #200 Fe3O4 + #8000 WA, and #450Fe3O4 + #w1 diamond (DMD). The gap between the upper and lower magnetic poles was set to 5 mm, the rotational speed of the magnetic pole was set to 300 rpm, and the quality ratio of the abrasive was 2:1. The experiments indicated that the average surface roughness Ra was reduced from an initial value of 0.433 μm to 8 nm after 30 min of multi-stage DMAF, and a nano-level mirror polishing effect was essentially achieved in the polishing zone. Full article
(This article belongs to the Section E:Engineering and Technology)
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15 pages, 4558 KB  
Article
Red Blood Cell-Based Biological Micromotors Propelled by Spiral Optical Fields
by Kunpeng Wang, Zhelin Qu, Yifei Chen, Tianli Wu, Chao Feng, Jian Zhang, Xian Zhao and Jun-Lei Wang
Photonics 2025, 12(6), 531; https://doi.org/10.3390/photonics12060531 - 23 May 2025
Viewed by 738
Abstract
Micromotors play a crucial role in microsystems technology, with applications in nanoparticle propulsion, targeted drug delivery, and biosensing. Optical field propulsion, particularly optical tweezers (OTs), enables precise, noncontact control but traditionally relies on Gaussian traps, which require preprogramming and offer limited rotational control. [...] Read more.
Micromotors play a crucial role in microsystems technology, with applications in nanoparticle propulsion, targeted drug delivery, and biosensing. Optical field propulsion, particularly optical tweezers (OTs), enables precise, noncontact control but traditionally relies on Gaussian traps, which require preprogramming and offer limited rotational control. Here, we introduce a micromotor driven by optical vortex beams, utilizing phase gradients to generate optical torque. This eliminates preprogramming and enables real-time control over rotation and positioning. Using this method, we design red blood cell (RBC)-based micromotors for targeted cellular debris collection in liquid environments. Our findings provide a versatile strategy for micro-/nano-object manipulation with potential applications in biomedicine and precision transport. Full article
(This article belongs to the Special Issue Coherence Manipulation, Propagation and Applications of Vortex Beam)
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28 pages, 15377 KB  
Article
Development of a Piezoelectric-Driven XYθz Nano-Positioning Stage with High Load-Bearing Capacity Enabled by Over-Constrained Guiding Configuration
by Bin Liu, Lingchen Meng, Shuaishuai Lu, Fei Wang, Pengbo Liu and Peng Yan
Micromachines 2025, 16(5), 548; https://doi.org/10.3390/mi16050548 - 30 Apr 2025
Viewed by 682
Abstract
A novel over-constrained XYθz nano-positioning stage with a high load-bearing capacity is proposed. This serially connected displacement stage adopts an embedded structural design that integrates a translation stage with a rotation stage in series. The Z-axis amplification mechanism employs out-of-plane actuation, realising [...] Read more.
A novel over-constrained XYθz nano-positioning stage with a high load-bearing capacity is proposed. This serially connected displacement stage adopts an embedded structural design that integrates a translation stage with a rotation stage in series. The Z-axis amplification mechanism employs out-of-plane actuation, realising a compact solution for three-axis independent motion. The hybrid amplification mechanism designed in the translation stage ensures enhanced output displacement and structural stiffness. The hybrid-parallel amplification mechanism comprises a lever-type displacement amplifier and a Scott–Russell displacement amplifier connected in series, which is then connected in parallel with a bridge-type displacement amplifier. An over-constrained mechanism is introduced to impose redundant constraints along the Z-axis, effectively suppressing parasitic displacement in the Z-direction while enhancing resistance to out-of-plane deformation. A quasi-static model of the XYθz motion stage was established to comprehensively characterise the deformation behaviour of the stage, which was verified by finite element simulations and experiments on the prototype. The experimental results indicate that the XYθz stage achieves a large motion range (up to 152.22 μm × 151.3 μm × 2.885 mrad) while maintaining excellent anti-deformation capability 200 nm at 4 kg loading. Full article
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17 pages, 10148 KB  
Article
Mechanical Properties of Aluminum Alloy Tubes Fabricated Through Surface Mechanical Grinding Treatment and Graphene Lubrication Under Biaxial Stress States
by Yang Cai, Xiao-Lei Cui, Chunhuan Guo, Fengchun Jiang and Piaoping Yang
Materials 2025, 18(9), 2038; https://doi.org/10.3390/ma18092038 - 29 Apr 2025
Viewed by 565
Abstract
To enhance the mechanical properties of 6063-T4 aluminum alloy tubes, surface mechanical grinding treatment was conducted under graphene-assisted lubrication. The effects of rotational speed and cooling conditions on the mechanical properties of aluminum alloy tubes under biaxial stress were systematically explored. It was [...] Read more.
To enhance the mechanical properties of 6063-T4 aluminum alloy tubes, surface mechanical grinding treatment was conducted under graphene-assisted lubrication. The effects of rotational speed and cooling conditions on the mechanical properties of aluminum alloy tubes under biaxial stress were systematically explored. It was found that increasing the rotational speed and cooling rate facilitates the formation of finer lamellar grains, higher-density nano-precipitates, and a reduced dislocation density on the tube surface. These microstructural characteristics significantly contribute to an increased yield strength and sustained strain hardening capacity during bulging deformation. This study proposes an innovative approach for improving the strength and toughness of light alloy components during integral forming, providing meaningful insights for future engineering applications. Full article
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