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Keywords = nano-porous aluminum

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16 pages, 2715 KiB  
Article
Composite Behavior of Nanopore Array Large Memristors
by Ian Reistroffer, Jaden Tolbert, Jeffrey Osterberg and Pingshan Wang
Micromachines 2025, 16(8), 882; https://doi.org/10.3390/mi16080882 - 29 Jul 2025
Viewed by 192
Abstract
Synthetic nanopores were recently demonstrated with memristive and nonlinear voltage-current behaviors, akin to ion channels in a cell membrane. Such ionic devices are considered a promising candidate for the development of brain-inspired neuromorphic computing techniques. In this work, we show the composite behavior [...] Read more.
Synthetic nanopores were recently demonstrated with memristive and nonlinear voltage-current behaviors, akin to ion channels in a cell membrane. Such ionic devices are considered a promising candidate for the development of brain-inspired neuromorphic computing techniques. In this work, we show the composite behavior of nanopore-array large memristors, formed with different membrane materials, pore sizes, electrolytes, and device arrangements. Anodic aluminum oxide (AAO) membranes with 5 nm and 20 nm diameter pores and track-etched polycarbonate (PCTE) membranes with 10 nm diameter pores are tested and shown to demonstrate memristive and nonlinear behaviors with approximately 107–1010 pores in parallel when electrolyte concentration across the membranes is asymmetric. Ion diffusion through the large number of channels induces time-dependent electrolyte asymmetry that drives the system through different memristive states. The behaviors of series composite memristors with different configurations are also presented. In addition to helping understand fluidic devices and circuits for neuromorphic computing, the results also shed light on the development of field-assisted ion-selection-membrane filtration techniques as well as the investigations of large neurons and giant synapses. Further work is needed to de-embed parasitic components of the measurement setup to obtain intrinsic large memristor properties. Full article
(This article belongs to the Section D4: Glassy Materials and Micro/Nano Devices)
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14 pages, 3449 KiB  
Article
Superhydrophobic Coating on 6061 Aluminum Alloy Fabricated by Femtosecond Laser Etching and Anodic Oxidation
by Quanlv Liu and Yuxin Wang
Coatings 2025, 15(7), 816; https://doi.org/10.3390/coatings15070816 - 11 Jul 2025
Viewed by 464
Abstract
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a [...] Read more.
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al2O3) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al2O3 nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article
(This article belongs to the Special Issue Superhydrophobic Coatings, 2nd Edition)
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17 pages, 3255 KiB  
Article
Novel Aerogel Structure of β-Eucryptite: Featuring Low Density, High Specific Surface Area, and Negative Thermal Expansion Coefficient
by Haoren Ma, Sijia Liu, Jinyi Ren, Xiaochan Liu, Weiyi Zhang, Ying Zhu, Zhipeng Yuan, Jinxu Zhu and Xibin Yi
Gels 2025, 11(6), 440; https://doi.org/10.3390/gels11060440 - 9 Jun 2025
Viewed by 914
Abstract
Traditional β-eucryptite (LiAlSiO4) is renowned for its unique characteristics of low thermal expansion and high temperature thermal stability, making it an ideal material for precision instruments and aerospace applications. In this study, β-eucryptite was fabricated into an aerogel structure through the [...] Read more.
Traditional β-eucryptite (LiAlSiO4) is renowned for its unique characteristics of low thermal expansion and high temperature thermal stability, making it an ideal material for precision instruments and aerospace applications. In this study, β-eucryptite was fabricated into an aerogel structure through the sol–gel process and supercritical drying method and using alumina sol as a cost-effective precursor. The synthesized β-eucryptite aerogel demonstrated unique properties including a negative thermal expansion coefficient (−7.85 × 10−6 K−1), low density (0.60 g/cm3), and high specific surface area (18.1 m2/g). X-ray diffraction (XRD) and transmission electron microscopy (TEM) mutually corroborated the crystalline structure of β-eucryptite, with XRD confirming the phase purity and TEM imaging revealing well-defined crystal lattice characteristics. Combined nitrogen adsorption–desorption analysis and scanning electron microscopy observations supported the hierarchical porous microstructure, with SEM visualizing interconnected nanoporous networks and nitrogen sorption data verifying the porosity. The negative thermal expansion behavior was directly linked to the β-eucryptite crystal structure, as collectively validated by thermal expansion measurements. Additionally, Fourier transform infrared spectroscopy (FTIR) independently confirmed the aluminosilicate framework structure through characteristic vibrational modes. This research shows the innovation in the synthesis of β-eucryptite aerogel, especially its application potential in precision instruments and building materials that need low thermal expansion and high stability, and the use of aluminum sol as an aluminum source has simplified the preparation steps and reduced production costs. Full article
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12 pages, 2453 KiB  
Article
A Capacitive Liquid-Phase Sensor and Its Sensing Mechanism Using Nanoporous Anodic Aluminum Oxide
by Chin-An Ku, Geng-Fu Li and Chen-Kuei Chung
Nanomanufacturing 2025, 5(2), 8; https://doi.org/10.3390/nanomanufacturing5020008 - 3 Jun 2025
Viewed by 397
Abstract
With the evolution of micro/nanotechnology, anodic aluminum oxide (AAO) has received attention for sensor applications due to its regular and high-aspect-ratio nanopore structure with an excellent sensing performance, especially for electrical and optical sensors. Here, we propose the application of these capacitance and [...] Read more.
With the evolution of micro/nanotechnology, anodic aluminum oxide (AAO) has received attention for sensor applications due to its regular and high-aspect-ratio nanopore structure with an excellent sensing performance, especially for electrical and optical sensors. Here, we propose the application of these capacitance and porous properties in a facile nanoporous AAO liquid sensor and study an efficient and economical method for preparing AAO substrates for liquid-phase substance sensing. By applying hybrid pulse anodization (HPA), a growth rate of approximately 5.9 μm/h was achieved in AAO fabrication. Compared to traditional low-temperature (0–10 °C) and two-step anodization with a growth rate of 1–3 μm/h, this process is significantly improved. The effect of pore widening on the performance of electrical sensors is also investigated and discussed. After pore widening, the capacitance values of AAO for air as a reference and various liquids, namely deionized water, alcohol, and acetone, are measured as 3.8 nF, 295.3 nF, 243.5 nF, and 210.1 nF, respectively. These results align with the trend in the dielectric constants and demonstrate the ability to clearly distinguish between different substances. The mechanism of AAO capacitive liquid-phase sensors can mainly be explained from two perspectives. First, since an AAO capacitive sensor is a parallel capacitor structure, the dielectric constant of the substance directly influences the capacitance value. In addition, pore widening increases the proportion of liquid filling the structure, enabling the sensor to clearly differentiate between substances. The other is the affinity between the substance and the AAO sensor, which can be determined using a contact angle test. The contact angles are measured as values of 93.2° and 67.7° before and after pore widening, respectively. The better the substance can fully fill the pores, the higher the capacitance value it yields. Full article
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22 pages, 5676 KiB  
Article
Research on Rheological Behavior and Strength Characteristics of Cement-Based Grouting Materials
by Xuewei Liu, Hao Qu, Bin Liu, Yuan Zhou, Jinlan Li, Wei Deng and Weilong Tao
Buildings 2025, 15(11), 1796; https://doi.org/10.3390/buildings15111796 - 23 May 2025
Viewed by 396
Abstract
The mechanical properties of grouting materials and their cured grouts significantly impact the reinforcement effectiveness in deep coal mine roadways. This study employed shear rheology tests of slurry, structural tests, NMR (nuclear magnetic resonance), and uniaxial compression tests to comparatively analyze the mechanical [...] Read more.
The mechanical properties of grouting materials and their cured grouts significantly impact the reinforcement effectiveness in deep coal mine roadways. This study employed shear rheology tests of slurry, structural tests, NMR (nuclear magnetic resonance), and uniaxial compression tests to comparatively analyze the mechanical characteristics of a composite cement-based grouting material (HGC), ordinary Portland cement (OPC), and sulfated aluminum cement (SAC) slurry and their cured grouts. The HGC (High-performance Grouting Composite) slurry is formulated with 15.75% sulfated aluminum cement (SAC), 54.25% ordinary Portland cement (OPC), 10% fly ash, and 20% mineral powder, achieving a water/cement ratio of 0.26. The results indicate that HGC slurry more closely follows power-law flow characteristics, while OPC and SAC slurries fit better with the Bingham model. The structural recovery time for HGC slurry after high-strain disturbances is 52 s, significantly lower than the 312 s for OPC and 121 s for SAC, indicating that HGC can quickly produce hydration products that re-bond the flocculated structure. NMR T2 spectra show that HGC cured grouts have the lowest porosity, predominantly featuring inter-nanopores, whereas OPC and SAC have more super-nanopores. Uniaxial compression tests show that the uniaxial compressive strength of HGC, SAC, and OPC samples at various curing ages gradually decreases. Compared to traditional cementitious materials, HGC exhibits a rapid increase in uniaxial compressive strength within the first seven days, with an increase rate of approximately 77.97%. Finally, the relationship between micropore distribution and strength is analyzed, and the micro-mechanisms underlying the strength differences of different grouting materials are discussed. This study aids in developing a comparative analysis system of mechanical properties for deep surrounding rock grouting materials, providing a reference for selecting grouting materials for various engineering fractured rock masses. Full article
(This article belongs to the Special Issue Trends and Prospects in Cementitious Material)
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18 pages, 6463 KiB  
Article
Aluminum Oxide Coatings as Nanoadsorbents for the Treatment of Effluents Colored with Eriochrome Black T
by Gustavo R. Kramer, Florencia A. Bruera, Pedro Darío Zapata and Alicia E. Ares
Coatings 2025, 15(4), 488; https://doi.org/10.3390/coatings15040488 - 20 Apr 2025
Viewed by 797
Abstract
The contamination of water bodies with toxic compounds from the agricultural, industrial, and domestic sectors is a serious environmental problem. Adsorption is one of the simplest, most functional, and economical methods for treating large volumes of water and removing its contaminant load. Thanks [...] Read more.
The contamination of water bodies with toxic compounds from the agricultural, industrial, and domestic sectors is a serious environmental problem. Adsorption is one of the simplest, most functional, and economical methods for treating large volumes of water and removing its contaminant load. Thanks to its nanoporous structure, versatility, chemical inertness, and low-cost synthesis, anodic aluminum oxide (AAO) can be used as an adsorbent in a wide range of applications. In this work, nanostructured AAO coatings were successfully synthesized, and their performance as adsorbents was evaluated in decolorization tests of Eriochrome Black T (EBT) solutions. The adsorption process was found to be dependent on the initial dye concentration, agitation, temperature, and contact time. At 25 °C and 16 mg·L−1 initial EBT concentration, a maximum removal efficiency (%R) of 78% was obtained after 4.5 h at 500 rpm and after 5.5 h at 100 rpm, while without agitation, after 8.3 h of treatment, the highest %R was 40%. Furthermore, the adsorption rate increased significantly with temperature, reaching a %R of 99% after 2.25 h at 60 °C and 500 rpm. Additionally, it was demonstrated that the adsorbent can be used up to four times with a removal efficiency greater than 50%. Full article
(This article belongs to the Special Issue Manufacturing and Surface Engineering IV)
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14 pages, 3084 KiB  
Article
Metal Surface Treatments for Enhanced Heat Transfer in Metal–Composite Hybrid Structures
by Dong Hyun Kim, Wonhwa Lee, Jung Bin Park and Jea Uk Lee
Micromachines 2025, 16(4), 399; https://doi.org/10.3390/mi16040399 - 29 Mar 2025
Viewed by 544
Abstract
Recently, there has been an increasing emphasis on improving the performance of metal components across various industries, such as automotive, aerospace, electronics, medical devices, and military applications. However, the challenges related to efficient heat generation and transfer in equipment and devices are becoming [...] Read more.
Recently, there has been an increasing emphasis on improving the performance of metal components across various industries, such as automotive, aerospace, electronics, medical devices, and military applications. However, the challenges related to efficient heat generation and transfer in equipment and devices are becoming increasingly critical. A solution to these issues involves the adoption of a metal–composite hybrid structure, designed to efficiently manage heat, while substituting conventional metal components with polymer–carbon composites. In this study, nanopores were formed on the metal surface using an anodization process, serving as the basis for creating 3D-printed polymer/metal hybrid constructions. Various surface treatments, including plasma treatment, mixed electrolyte anodization, and etching, were applied to the metal surface to enhance the bonding strength between the 3D-printed polymer and the aluminum alloy. These processes were essential for developing lightweight polymer/metal hybrid structures utilizing a range of 3D-printed polymer filaments, such as polylactic acid, thermoplastic polyurethane, acrylonitrile butadiene styrene, polypropylene, thermoplastic polyester elastomer, and composite materials composed of polymer and carbon. In particular, the hybrid structures employing polymer–carbon composite materials demonstrated excellent heat dissipation characteristics, attributed to the remarkable conductive properties of carbon fibers. These technologies have the potential to effectively address the device heat problem by facilitating the development of lightweight hybrid structures applicable across various fields, including automotive, mobile electronics, medical devices, and military applications. Full article
(This article belongs to the Special Issue Micro/Nano Manufacturing of Electronic Devices)
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12 pages, 2085 KiB  
Article
Investigation of Dielectric and Sensing Behavior of Anodic Aluminum Oxide Filled by Carbyne-Enriched Nanomaterial
by Mariya Aleksandrova, Tsvetozar Tsanev and Dilyana N. Gospodinova
Crystals 2025, 15(4), 314; https://doi.org/10.3390/cryst15040314 - 27 Mar 2025
Viewed by 393
Abstract
Anodic aluminum oxide (AAO) is a promising material for sensor applications due to its unique nanoporous structure and high surface area. This study investigates enhancing AAO’s sensing capabilities by incorporating carbyne-enriched nanomaterials. This research aimed to create a novel surface acoustic wave (SAW) [...] Read more.
Anodic aluminum oxide (AAO) is a promising material for sensor applications due to its unique nanoporous structure and high surface area. This study investigates enhancing AAO’s sensing capabilities by incorporating carbyne-enriched nanomaterials. This research aimed to create a novel surface acoustic wave (SAW) sensor with improved performance characteristics. AAO films were fabricated using a two-step anodization process, followed by carbyne-enriched coating deposition via ion-assisted pulse-plasma deposition. The dielectric properties of the resulting composite material were characterized using impedance spectroscopy, while the sensing performance was evaluated by exposing the sensor to various ethanol concentrations. The results showed a significant increase in capacitance and dielectric permittivity for the carbyne-filled AAO compared to pristine AAO, along with a 5-fold improvement in sensitivity to ethanol vapor. The increased sensitivity is attributed to the synergistic combination of the AAO’s high surface area and the carbyne’s unique electrical properties. This work demonstrates the successful fabrication and characterization of a novel high-sensitivity gas sensor, highlighting the potential of carbyne-enriched AAO for advanced sensor applications. Full article
(This article belongs to the Special Issue Optical and Electrical Properties of Nano- and Microcrystals)
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18 pages, 6925 KiB  
Article
Improvement of Polymer/Metal Adhesion Using Anodizing Treatment and 3D Printing Process
by Seung Wan Ryu, Dong Hyun Kim, Wonhwa Lee, Jin-Yong Hong, Young-Pyo Jeon and Jea Uk Lee
Polymers 2025, 17(3), 299; https://doi.org/10.3390/polym17030299 - 23 Jan 2025
Cited by 1 | Viewed by 1418
Abstract
Joining materials with different physicochemical properties presents significant challenges. This study investigates the one-step anodization of aluminum in a mixed phosphoric acid and hydrogen peroxide solution, followed by the direct injection molding of polymer resin to enhance joint properties. The anodizing treatment is [...] Read more.
Joining materials with different physicochemical properties presents significant challenges. This study investigates the one-step anodization of aluminum in a mixed phosphoric acid and hydrogen peroxide solution, followed by the direct injection molding of polymer resin to enhance joint properties. The anodizing treatment is performed at constant electrical current with phosphoric acid solutions of various concentrations. Phosphoric acid anodizing enables the formation of 3D channeling pore structure with micropits and uniform nanopores on the aluminum surface. Hydrogen peroxide acts as an oxidizing agent and promotes the dissolution reaction, thereby increasing the size of the nanopores. Larger pores facilitated the penetration of polymer resin into the aluminum oxide layer during injection molding, resulting in bonding strengths up to 40.34 MPa. This improvement is substantial when compared to the bonding strengths achieved through conventional injection molding processes. These results highlight that the increase in nanopore size due to hydrogen peroxide addition played a critical role in enhancing the bonding strength, as it facilitated better penetration and interlocking of the polymer resin within the anodized aluminum layer. Furthermore, a three-dimensional (3D) printing process was able to join polymer resins to the anodized aluminum surface, where the larger nanopores with the addition of the hydrogen peroxide is more beneficial to the bonding strengths than the direct injection molding is. This alternative approach addresses the environmental issues associated with the use of Cr(VI)-based anodizing solutions and the lightweight composites with applicability to various industries that could be produced using this method. Full article
(This article belongs to the Special Issue 3D Printing of Polymer Composites, 2nd Edition)
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17 pages, 6986 KiB  
Article
Plasma Treatment of Metal Surfaces for Enhanced Bonding Strength of Metal–Polymer Hybrid Structures
by Dong Hyun Kim, Han Su Kim, Yunki Jung, Jin-Yong Hong, Young-Pyo Jeon and Jea Uk Lee
Polymers 2025, 17(2), 165; https://doi.org/10.3390/polym17020165 - 10 Jan 2025
Cited by 3 | Viewed by 1824
Abstract
The adhesion between metals and polymers plays a pivotal role in numerous industrial applications, especially within the automotive and aerospace sectors, where there is a growing demand for materials that are both lightweight and durable. This study introduces an innovative technique to improve [...] Read more.
The adhesion between metals and polymers plays a pivotal role in numerous industrial applications, especially within the automotive and aerospace sectors, where there is a growing demand for materials that are both lightweight and durable. This study introduces an innovative technique to improve the adhesion between a metal and a polymer in hybrid structures through the synergistic use of anodization and plasma treatment. By forming a nanoporous oxide layer on aluminum surfaces, anodization enhances the interface for polymer binding. Plasma treatment further augments the surface properties by increasing the concentration of functional groups, thus allowing better polymer infiltration during the 3D printing process. Comprehensive analyses, including X-ray photoelectron spectroscopy, energy dispersive X-ray spectroscopy, and contact angle measurements confirm the substantial enhancement in the bonding strength achieved through this method. Additionally, cross-sectional analysis via focused ion-beam etching provides a detailed view of polymer integration into the treated layers. The findings suggest significant potential for these surface modification strategies to advance the development of lightweight, robust composites suitable for use in sectors such as automotive, aerospace, and consumer electronics. Full article
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13 pages, 2766 KiB  
Article
Low-Cost and Portable Biosensor Based on Monitoring Impedance Changes in Aptamer-Functionalized Nanoporous Anodized Aluminum Oxide Membrane
by Nianyu Jiang and Pranav Shrotriya
Micromachines 2025, 16(1), 35; https://doi.org/10.3390/mi16010035 - 29 Dec 2024
Viewed by 1249
Abstract
We report a low-cost, portable biosensor composed of an aptamer-functionalized nanoporous anodic aluminum oxide (NAAO) membrane and a commercial microcontroller chip-based impedance reader suitable for electrochemical impedance spectroscopy (EIS)-based sensing. The biosensor consists of two chambers separated by an aptamer-functionalized NAAO membrane, and [...] Read more.
We report a low-cost, portable biosensor composed of an aptamer-functionalized nanoporous anodic aluminum oxide (NAAO) membrane and a commercial microcontroller chip-based impedance reader suitable for electrochemical impedance spectroscopy (EIS)-based sensing. The biosensor consists of two chambers separated by an aptamer-functionalized NAAO membrane, and the impedance reader is utilized to monitor transmembrane impedance changes. The biosensor is utilized to detect amodiaquine molecules using an amodiaquine-binding aptamer (OR7)-functionalized membrane. The aptamer-functionalized membrane is exposed to different concentrations of amodiaquine molecules to characterize the sensitivity of the sensor response. The specificity of the sensor response is characterized by exposure to varying concentrations of chloroquine, which is similar in structure to amodiaquine but does not bind to the OR7 aptamer. A commercial potentiostat is also used to measure the sensor response for amodiaquine and chloroquine. The sensing response measured using both the portable impedance reader and the commercial potentiostat showed a similar dynamic response and detection threshold. The specific and sensitive sensing results for amodiaquine demonstrate the efficacy of the low-cost and portable biosensor. Full article
(This article belongs to the Special Issue Biosensors for Diagnostic and Detection Applications, 2nd Edition)
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16 pages, 5245 KiB  
Article
Ball-on-Disk Wear Maps for Bearing Steel–Hard Anodized EN AW-6082 Aluminum Alloy Tribocouple in Dry Sliding Conditions
by Enrico Baroni, Annalisa Fortini, Lorenzo Meo, Chiara Soffritti, Mattia Merlin and Gian Luca Garagnani
Coatings 2024, 14(11), 1469; https://doi.org/10.3390/coatings14111469 - 19 Nov 2024
Cited by 1 | Viewed by 1200
Abstract
In recent years, Golden Hard Anodizing (G.H.A.®) has been developed as a variant of the traditional hard anodizing process with the addition of Ag+ ions in the nanoporous structure. The tribological properties of this innovative surface treatment are still not [...] Read more.
In recent years, Golden Hard Anodizing (G.H.A.®) has been developed as a variant of the traditional hard anodizing process with the addition of Ag+ ions in the nanoporous structure. The tribological properties of this innovative surface treatment are still not well understood. In this study, ball-on-disk tests were conducted in dry sliding conditions using 100Cr6 (AISI 52100) bearing steel balls as a counterbody and GHA®-anodized EN AW-6082 aluminum alloy disks. The novelty of this work lies in the mapping of the wear properties of the tribocouple under different test conditions for a better comparison of the results. Three different normal loads (equal to 5, 10, and 15 N) and three different reciprocating frequencies (equal to 2, 3, and 4 Hz) were selected to investigate a spectrum of operating conditions for polished and unpolished G.H.A.®-anodized EN AW-6082 aluminum alloy. Quantitative wear maps were built based on the resulting wear rate values to define the critical operating limits of the considered tribocouple. The results suggest that the coefficient of friction (COF) was independent of test conditions, while different wear maps were found for polished and non-polished surfaces. Polishing before anodizing permitted the acquisition of lower wear for the anodized disks and the steel balls. Full article
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16 pages, 5268 KiB  
Article
Discrimination of Explosive Residues by Standoff Sensing Using Anodic Aluminum Oxide Microcantilever Laser Absorption Spectroscopy with Kernel-Based Machine Learning
by Ho-Jung Jeong, Chang-Ju Park, Kihyun Kim and Yangkyu Park
Sensors 2024, 24(18), 5867; https://doi.org/10.3390/s24185867 - 10 Sep 2024
Cited by 2 | Viewed by 1390
Abstract
Standoff laser absorption spectroscopy (LAS) has attracted considerable interest across many applications for environmental safety. Herein, we propose an anodic aluminum oxide (AAO) microcantilever LAS combined with machine learning (ML) for sensitive and selective standoff discrimination of explosive residues. A nanoporous AAO microcantilever [...] Read more.
Standoff laser absorption spectroscopy (LAS) has attracted considerable interest across many applications for environmental safety. Herein, we propose an anodic aluminum oxide (AAO) microcantilever LAS combined with machine learning (ML) for sensitive and selective standoff discrimination of explosive residues. A nanoporous AAO microcantilever with a thickness of <1 μm was fabricated using a micromachining process; its spring constant (18.95 mN/m) was approximately one-third of that of a typical Si microcantilever (53.41 mN/m) with the same dimensions. The standoff infrared (IR) spectra of pentaerythritol tetranitrate, cyclotrimethylene trinitramine, and trinitrotoluene were measured using our AAO microcantilever LAS over a wide range of wavelengths, and they closely matched the spectra obtained using standard Fourier transform infrared spectroscopy. The standoff IR spectra were fed into ML models, such as kernel extreme learning machines (KELMs), support vector machines (SVMs), random forest (RF), and backpropagation neural networks (BPNNs). Among these four ML models, the kernel-based ML models (KELM and SVM) were found to be efficient learning models able to satisfy both a high prediction accuracy (KELM: 94.4%, SVM: 95.8%) and short hyperparameter optimization time (KELM: 5.9 s, SVM: 7.6 s). Thus, the AAO microcantilever LAS with kernel-based learners could emerge as an efficient sensing method for safety monitoring. Full article
(This article belongs to the Special Issue MEMS and NEMS Sensors: 2nd Edition)
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13 pages, 2502 KiB  
Article
Facile Fabrication of Hierarchical Structured Anodic Aluminum Oxide Molds for Large-Scale Production of Superhydrophobic Polymer Films
by Athinarayanan Balasankar, Raja Venkatesan, Dae-Yeong Jeong, Tae Hwan Oh, Seong-Cheol Kim, Alexandre A. Vetcher and Subramaniyan Ramasundaram
Polymers 2024, 16(16), 2344; https://doi.org/10.3390/polym16162344 - 19 Aug 2024
Cited by 3 | Viewed by 1520
Abstract
Anodized aluminum oxide (AAO) molds were used for the production of large-area and inexpensive superhydrophobic polymer films. A controlled anodization methodology was developed for the fabrication of hierarchical micro–nanoporous (HMN) AAO imprint molds (HMN-AAO), where phosphoric acid was used as both an electrolyte [...] Read more.
Anodized aluminum oxide (AAO) molds were used for the production of large-area and inexpensive superhydrophobic polymer films. A controlled anodization methodology was developed for the fabrication of hierarchical micro–nanoporous (HMN) AAO imprint molds (HMN-AAO), where phosphoric acid was used as both an electrolyte and a widening agent. Heat generated upon repetitive high-voltage (195 V) anodization steps is effectively dissipated by establishing a cooling channel. On the HMN-AAO, within the hemispherical micropores, arrays of hexagonal nanopores are formed. The diameter and depth of the micro- and nanopores are 18/8 and 0.3/1.25 µm, respectively. The gradual removal of micropatterns during etching in both the vertical and horizontal directions is crucial for fabricating HMN-AAO with a high aspect ratio. HMN-AAO rendered polycarbonate (PC) and polymethyl methacrylate (PMMA) films with respective water contact angles (WCAs) of 153° and 151°, respectively. The increase in the WCA is 80% for PC (85°) and 89% for PMMA (80°). On the PC and PMMA films, mechanically robust arrays of nanopillars are observed within the hemispherical micropillars. The micro–nanopillars on these polymer films are mechanically robust and durable. Regular nanoporous AAO molds resulted in only a hydrophobic polymer film (WCA = 113–118°). Collectively, the phosphoric acid-based controlled anodization strategy can be effectively utilized for the manufacturing of HMN-AAO molds and roll-to-roll production of durable superhydrophobic surfaces. Full article
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17 pages, 14051 KiB  
Article
Methods of Distributing the IF-WS2 Modifier for Its Introduction into the Structure of the Al2O3 Aluminum Oxide Coating
by Joanna Korzekwa, Mateusz Niedźwiedź, Grzegorz Dercz, Krzysztof Cwynar, Maciej Sowa, Marek Bara and Wojciech Simka
Coatings 2024, 14(7), 883; https://doi.org/10.3390/coatings14070883 - 15 Jul 2024
Cited by 1 | Viewed by 1602
Abstract
The microstructures and structures of modified Al2O3/IF-WS2 coatings prepared on aluminum substrates are studied. Amorphous Al2O3 oxide coatings are obtained on EN AW 5251 aluminum alloy using the electrooxidation process. The quality of the IF-WS [...] Read more.
The microstructures and structures of modified Al2O3/IF-WS2 coatings prepared on aluminum substrates are studied. Amorphous Al2O3 oxide coatings are obtained on EN AW 5251 aluminum alloy using the electrooxidation process. The quality of the IF-WS2 nanopowder is of great importance in the process of its introduction into the nanopores of the Al2O3 oxide coating. Commercial nanopowder tends to agglomerate, and without appropriate pretreatment, it is difficult to introduce it into the nanopores of the coating. To improve the degree of fragmentation of the IF-WS2 nanopowder, an experiment was carried out to distribute the nanopowder in the presence of strong ultrasounds, and new conditions for introducing the powder into the nanopores were used. A two-level design of experiment (DOE) was used. The SEM examination made it possible to conclude that Method A contributed to a more even distribution of nanoparticles in the microstructure of Al2O3 coatings. GIXD analyses showed the presence of WO3 derived from the IF-WS2 modifier next to crystal structures derived from aluminum and WS2. Modification of coatings using Method A resulted in surfaces with lower contact angles measured with polar liquids and higher surface free energy compared to Method B. Full article
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