Search Results (1,074)

Flexible and wearable pressure sensors are essential for monitoring of human motion and are distinguished by their increased sensitivity and outstanding mechanical robustness. In this study, we systematically engineered a flexible and wearable pressure sensor with a multilayer conductive architecture, arranging a sponge substrate coated in a consecutive manner with a barium zirconium titanate thin film, followed by polypyrrole, multiwalled carbon nanotubes, and eventually polydimethylsiloxane. The foundation of additional conductive pathways is enabled via the utilization of a porous framework and the hierarchical arrangement, causing the achievement of an excellent sensitivity of 9.71 kPa^–1 (0–9 kPa), a rapid 40 ms response time, and a fast 60 ms recovery period, combined with a particularly low detection limit (125 Pa) and an extended pressure range from 0 to 225 kPa. Furthermore, the integration of a rough and porous barium zirconium titanate/barium titanate thin film is expected to deliver a voltage output (1.25 V) through piezoelectric working mechanisms. This study possesses the potential to provide an innovative architecture design for advancing the development of future electronic devices for health and sports monitoring. Full article

This article presents the results of the first stage of a four-phase research program aimed at the comprehensive evaluation and enhancement in the functional properties of polymeric packaging films intended for active food packaging systems through their modification with detonative nanodiamonds (DND). Stage I involved the characterization of ten commercial single- and multi-layer films without the addition of DND, differing in structure, base material, thickness, and intended application. The scope of analyses included the assessment of biological and physicochemical properties relevant to food contact, such as surface wettability (contact angle), thermal stability (TGA, DSC), antimicrobial and antiviral activity (using E. coli and M. luteus models), as well as the quality of thermal seals examined by SEM. Biological activity was assessed in accordance with ISO 22196:2011. The results revealed significant differences among the tested samples in terms of microbiological resistance, surface properties, and thermal stability. Films with printed layers exhibited the highest antimicrobial activity, whereas some polypropylene samples showed no activity at all or even supported microbial survival. Cross-sectional analysis of welds indicated that the quality of thermal seals is strongly dependent on the surface properties of the base material. The obtained results provide a reference point for subsequent research stages, in which DND-modified films will be analyzed regarding their effects on mechanical, barrier, and biological properties. Preliminary trials with nanodiamonds confirmed their high application potential and the possibility of producing films with increased hydrophilicity or hydrophobicity and durability, which are crucial for the development of modern active food packaging systems. Full article

Hydrogenated tetrahedral amorphous carbon (ta-C:H) thin films were modified using 266 nm picosecond laser pulses to investigate structural transformations at low and moderate fluences. Nitrogen-doped hydrogenated tetrahedral amorphous carbon layers 20–40 nm thick were deposited on silicon (Si) and silicon dioxide on silicon (SiO₂/Si) substrates and irradiated with picosecond pulses at 0.5–1.6 J cm⁻² using a raster-scanned beam. Structural changes in morphology, composition, and bonding were evaluated via optical microscopy, atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Even below 1.0 J cm⁻², localized color shifts and slight swelling indicated early structural rearrangements without significant material removal. Above 1.0–1.2 J cm⁻², the films were largely ablated, although a persistent 3–6 nm carbon layer remained on both substrate types. XPS showed an increase in sp²-bonded carbon by roughly 15%–20% in optimally modified regions, and Raman spectroscopy revealed defect-activated D-bands and the formation of multilayer defective graphene or reduced-graphene-oxide-like flakes at ablation boundaries. These results indicate that picosecond ultraviolet irradiation enables controllable graphitization and thinning of ta-C:H films while maintaining uniform processing over centimeter-scale areas, providing a route to thin, conductive, partially graphitized carbon coatings for optical and electronic applications. Full article

The motivation for this work is to study the cause and present mitigation for some challenges faced in preparing porous silicon. This enables benefiting from the appealing benefits of porous silicon that offers a wide range, simple technique for varying the refractive index. Such challenges include the refractive index values, sensitivity to oxidation, some fabrication parameters, and other factors. Additionally, highly doped p-type silicon is preferred to form porous silicon, but it causes high losses, which necessitates its detachment. We investigate some possible causes of refractive index change, especially after detaching the fabricated layers from the silicon substrate. Thereby, we could recommend simple but essential precautions during fabrication to avoid such a change. For example, the native oxide formed in the pores has a role in changing the porosity upon following some fabrication sequence. Oppositely, intrinsic stress doesn’t have a significant role. On another aspect, the effect of differing etching/break times on the filter’s responses has been studied, along with other subtle details that may affect the lateral and depth homogeneity, and thereby the process success. Solving such homogeneity issues allowed reaching thick layers not suffering from the gradient index. It is worth highlighting that several approaches have been reported; unlike these, our method doesn’t require sophisticated equipment that might not be available in every lab. To well characterize the thin films, it has been found essential that freestanding monolayers are used for this purpose. From which, the wavelength-dependent refractive index and absorption coefficient have been determined in the near infrared region (1000–2500 nm) for different fabricated conditions. Excellent fitting with the measured interference pattern has been achieved, indicating the accurate parameter extraction, even without any ellipsometry measurements. This also demonstrates the refractive index homogeneity of the fabricated layer, even with a large thickness of over 16 µm. Subsequently, multilayer structures have been fabricated and tested, showing the successful nano-manufacturing methodology. Full article

The rapid development of detection technologies has increased the demand for multispectral camouflage materials capable of broadband concealment and effective thermal management. To address the conflicting optical requirements between infrared camouflage and LiDAR camouflage, we propose a composite design combining a germanium–ytterbium fluoride (Ge/YbF₃) selective emitter with an amorphous silicon (a-Si) two-dimensional periodic microstructure. The multilayer film, optimized using the transfer-matrix method and a particle swarm optimisation algorithm, achieves low emissivity in the 3–5 μm and 8–14 μm infrared atmospheric windows and high emissivity within 5–8 μm for radiative cooling, while introducing a narrowband absorption peak at 1.55 μm. Additionally, the a-Si microstructure provides strong narrowband absorption at 10.6 μm via a grating-resonance mechanism. FDTD simulations confirm low emissivity in the infrared windows, high absorptance at LiDAR wavelengths, and good angular and polarization robustness. This work demonstrates a multifunctional photonic structure capable of integrating infrared camouflage, laser camouflage, and thermal-radiation control. Full article

This review summarizes the use of Auger Electron Spectroscopy (AES) for microchemical analysis of two different types of dielectric/(Al,Ga)N-based systems: (i) extrinsic dielectric PECVD SiO₂, ALD Al₂O₃, and ECR-CVD SiN_x films on Al_xGa_1−xN/GaN structures in the context of their application in microelectronic power devices and (ii) intrinsic Al₂O₃ films on AlN epitaxial layers grown by high-temperature oxidation for nanostructured technology of various gas/ion sensors. Particular attention is given to AES depth profiling across complete multilayer cross-sections, combining qualitative analysis of spectral line shape and intensity evolution as well as kinetic energy shifts with quantitative elemental depth distributions. This approach enables identification of chemical states and oxidation-related transformations at dielectric/semiconductor interfaces. Reported results demonstrate that AES provides micro- to nanometer-scale chemical information essential for distinguishing interfacial from the bulk properties. The capabilities and inherent limitations of AES depth profiling, including sputter-induced artifacts are also addressed, highlighting the role of optimized experimental conditions in reliable interface analysis. Full article

Titanium alloys are widely used for biomedical implants, but their performance is limited by wear, corrosion, and susceptibility to bacterial colonisation. To overcome these drawbacks, multilayer Ti–Cu oxide coatings were deposited on Ti6Al4V substrates using direct current magnetron sputtering. Two multilayer architectures (6 × 2 and 12 × 2 TiO₂/CuO bilayers) were fabricated and evaluated for their structural, mechanical, electrochemical, and biological properties. SEM/EDS and XRD confirmed well-adhered crystalline coatings consisting of rutile/anatase TiO₂ and monoclinic CuO with uniform elemental distribution. The coatings increased surface roughness, improved adhesion, and enhanced hardness by up to ~180% compared to uncoated Ti6Al4V alloy. Compared to the bare substrate, electrochemical testing in simulated body fluid showed higher corrosion resistance of both coated samples, but particularly for the 12 × 2 multilayers. Both architectures provided sustained Cu²⁺ release over seven days without a burst effect. In vitro biological testing showed that both multilayer coatings achieved over 96% inhibition of Gram-positive bacteria such as Staphylococcus aureus and Bacillus subtilis, while exhibiting moderate antibacterial effects against Gram-negative strains (Escherichia coli, Pseudomonas aeruginosa). Despite the presence of copper, MG-63 osteoblast-like cells demonstrated sustained viability and successful extracellular matrix mineralisation, indicating excellent cytocompatibility of the coatings with bone-forming cells. These results demonstrate that multilayer Ti–Cu oxide coatings can effectively balance antibacterial performance, corrosion resistance, mechanical strength, and support bone cell integration, making them a promising strategy for the surface modification of titanium-based biomedical implants. Full article

This review examines modern approaches to layer formation in solid oxide fuel cells (SOFCs), focusing on traditional, thin-film, and additive manufacturing methods. A systematic comparison of technologies, including slip casting, screen printing, CVD, PLD, ALD, HiPIMS, inkjet, aerosol, and microextrusion printing, is provided. It is shown that traditional methods remain technologically robust but are limited in their capabilities for miniaturization and interfacial architecture design. Modern thin-film and additive approaches provide high spatial accuracy, improved ion-electron characteristics, and flexibility in the design of multilayer structures; however, they require addressing issues related to scalability, ink stability, interfacial compatibility, and reproducibility. Particular attention is paid to interfacial engineering methods, such as functionally graded layers, nanostructured infiltration, and temperature-controlled 3D printing. Key challenges are discussed, including thermal instability of materials, the limited gas impermeability of ultra-thin electrolytes, and degradation during long-term operation. Development prospects lie in the integration of hybrid methods, the digitalization of deposition processes, and the implementation of intelligent control of printing parameters. The presented analysis forms the basis for further research into the scalable and highly efficient production of next-generation SOFCs designed for low-temperature operation and long-term operation in future energy systems. Full article

To address the challenge of achieving uniform coating on large-aperture substrates with significant sagittal height differences, this study employs a conventional-sized movable sputtering target combined with substrate rotation to realize high-uniformity control. The research establishes a geometric deposition model for the spatial thickness distribution of thin films on large-aperture, high-sagittal-height substrates and develops a precise control method for the deposition distribution on the substrate surface. Using the gradient descent algorithm, an optimal velocity modulation curve is calculated, and the spatial thickness distribution under this curve is determined. Compared with traditional least-squares optimization, this method effectively overcomes the issues of slow computation speed and poor convergence in large-scale numerical calculations, enabling rapid and uniform spatial control of large-aperture substrates. Calculation results demonstrate that the proposed method reduces the film non-uniformity from over 60% to a final value of 2.66%, with a corresponding PV value of 2.61%, across the 6550 mm aperture, showcasing its high precision. Full article

Azobenzene-based hologram recording materials are well known for their rewritable and polarization-selective properties that enable polarization-multiplexed recording and high-density optical storage. High diffraction efficiency, longer retention time, and shorter response time are desirable for rewritable recording materials, but they always require a trade-off relationship. In this study, we show that by simply coating the Azobenzene-based film with multiple layers of a suitable material, these parameters can be improved simultaneously without compromise. Bilayer films and triple layer films were prepared by depositing a DNA–surfactant complex-based layer above and below the azobenzene-based poly(CACzE-MMA) copolymer layer. The hologram recording performance was evaluated in terms of the diffraction efficiency, photoresponse time, and retention behavior of the recorded gratings. Compared with monolayer copolymer films, the multilayer DNA–surfactant complex-based copolymer films exhibited enhanced diffraction efficiency and faster photoresponse. In particular, the bilayer and trilayer structures showed a marked improvement in retention time, indicating suppressed relaxation of refractive index modulation. This enhancement is attributed to molecular confinement at the DNA–surfactant complex and copolymer interfaces generated by the layered architecture. These results demonstrate that a DNA–surfactant complex-based layering approach is an effective strategy for improving hologram stability and highlight the potential of DNA–surfactant complex-derived matrices as effective alternatives to poly(methyl methacrylate) (PMMA) in holographic applications. Full article

Flexible packaging often consists of multilayer films that combine different materials to achieve high barrier performance, but these structures are incompatible with current recycling technologies. Polyolefins such as polypropylene (PP) offer more recyclable alternatives but require additional oxygen-barrier materials that do not compromise recyclability. This study investigates the influence of ethylene vinyl alcohol (EVOH), Ormocer^® barrier coating, and PP labels with different adhesives on PP recyclability. Recyclates were produced using twin-screw extruder to simulate the recycling process and then injection-molding to make tensile test specimens. Mechanical properties, melt flow rate (MFR), oxygen induction time (OIT), and odor were evaluated. Findings showed that low label content (5–12.5%) has minimal impact on recyclate quality. The addition of 10% EVOH increased the elastic modulus of PP granulate and cast-PP (cPP) film by 26% and 14%, respectively, and improved oxidation stability by 9%, while reducing cPP film impact strength by 77%. Ormocer^® decreased mechanical performance, particularly elongation at break (−18%), likely due to defect-inducing particles, but had limited influence on MFR. Labels and Ormocer^® also introduced odor variations. Overall, the findings indicate that EVOH up to 10% and labels up to 12.5% yield promising results, providing guidance for designing recyclable, monomaterial packaging. Full article

This review provides an in-depth look at the key process limitations and (structural) defects encountered in the production of polymer films via film blowing extrusion technology. Film blowing is the most widely used method for producing plastic films across various industries, with its increasing demand driven by flexible packaging needs. Overcoming the challenges of this complex production process is essential for ensuring high quality and meeting the growing demand for modern applications, taking into account polymer circularity. In the first part of this paper, the focus is on conventional films, generally polyolefin single-layer films. Common defects such as bubble instability, gauge variations, wrinkles, melt fractures, optical defects, blocking, and surface imperfections like fish eyes are discussed. The most important causes behind these issues are elaborated on, including various molecular and processing parameters, with this paper also offering practical mitigating strategies. In the second part, the specific process limitations and defect types associated with emerging sustainable film technology are focused on, covering films made from recycled materials, biodegradable polymers, polymer blends, and multilayer and machine-direction oriented (MDO) films. While these innovative films offer significant advantages in terms of sustainability and property enhancement, they also present additional points of attention. Also, effective mitigation strategies for addressing these technical issues are incorporated. Overall, this study provides a comprehensive review of film blowing defects, contributing to improved process control, reduced waste, and the production of high-quality films that meet modern requirements. By identifying the root causes of common defects and discussing viable solutions, this review plays a key role in advancing the efficiency, consistency, and sustainability of film blowing technology by presenting a combined experimental and modelling approach that can be used in future work. Full article

A novel method for metallization of a glass substrate is proposed to improve adhesion strength between the glass and the metal layer. The Cu/glass substrate was fabricated using magnetron sputtering with the addition of nanoscale multilayer films (Zr/ZrN/Zr/ZrN/Zr/ZrN) as transition layers. The microstructure of the Cu capping layer and the interface between Cu and glass were investigated. The results indicate that the (ZrN/Zr)_x gradient layer is uniform and dense, exhibiting crystalline characteristics that help optimize the interface structure. As the ZrN/Zr gradient layer thickens, the interfacial bonding strength between the metal layer and the glass substrate gradually increases. Among different periods, when the period is 3, the critical load of the Cu/(ZrN/Zr)₃ stack structure is 80 N. This study provides an important strategy for designing and constructing a new type of glass substrate. Full article

Tungsten oxide (WO₃) nanostructures have emerged as promising electroactive materials due to their high pseudocapacitance, structural versatility, and chemical stability, while reduced graphene oxide (rGO) provides excellent electrical conductivity and surface area. The strategic combination of these nanomaterials in hybrid electrodes has gained attention for enhancing the energy storage performance of supercapacitors. In this work, we report the fabrication and electrochemical performance of nanostructured multilayer films based on the electrostatic Layer-by-Layer (LbL) self-assembly of poly (amidoamine) (PAMAM) dendrimers alternated with tungsten oxide (WO₃) nanofibers dispersed in reduced graphene oxide (rGO). The films were deposited onto indium tin oxide (ITO) substrates and subsequently subjected to electrochemical reduction. UV-Vis spectroscopy confirmed the linear growth of the multilayers, while atomic force microscopy (AFM) revealed homogeneous surface morphology and thickness control. Electrochemical characterization by cyclic voltammetry (CV) and galvanostatic charge–discharge (GCD) revealed a predominantly electrical double-layer capacitive (EDLC) behavior. From the GCD measurements (PAMAM/rGO-WO₃)₂₀ films achieved an areal capacitance of ≈2.20 mF·cm⁻², delivering an areal energy density of ≈0.17 µWh·cm⁻² and an areal power density of ≈2.10 µW·cm⁻², demonstrating efficient charge storage in an ultrathin electrode architecture. These results show that the synergistic integration of PAMAM dendrimers, reduced graphene oxide, and WO₃ nanofibers yields a promising strategy for designing high-performance electrode materials for next-generation supercapacitors. Full article

Mono-material multilayer polypropylene films were developed as light barrier structures through the incorporation of mineral-filled composite layers. Trilayer films with different layer arrangements were fabricated by thermocompression from polypropylene-based films containing 0, 1 and 5 wt.% of talc and kaolinite. A monolayer polypropylene film of equivalent total thickness was used as a control. Structural, thermal, mechanical, optical, and gas barrier properties were evaluated for all films fabricated. A well-defined trilayer structure was confirmed by SEM. FTIR analysis demonstrated negligible thermo-oxidation, with no thermal-degradation during processing. Improved thermal stability and a slight modification in crystallinity were evidenced by TGA and DSC, respectively. XRD revealed the predominance of the α-form crystalline phase and a preferential polymer crystal orientation associated with the particle presence. Regarding mechanical behavior, enhanced stiffness and tensile strength without loss of sealability or puncture resistance were observed. Trilayer films exhibited significantly reduced UV and visible light transmittance, while maintaining adequate translucency, making them suitable for photosensitive packaging applications. Gas permeabilities remained nearly unchanged, confirming that the barrier performances were preserved. Overall, these mono-material multilayer composites films offer a promising and recyclable alternative to conventional multi-material light barrier packaging, combining improved UV protection, mechanical robustness, and environmental compatibility. Full article