Search Results (532)

Cutaneous tissue engineering has advanced from simple coverage substitutes to increasingly complex living constructs, yet the field remains constrained by a decisive problem: timely and durable perfusion. Many engineered skin substitutes can appear vascular in static culture or in small-animal models. However, they still fail when blood flow must be established quickly enough to rescue cells across clinically relevant tissue thickness. Rather than re-catalog platforms already summarized in recent reviews, this critical narrative review reframes the field around perfusion as the master functional endpoint rather than vessel density alone. We analyze the vascularization bottleneck as a sequence, internal network formation, host inosculation, flow initiation, and perfusion stability—and use that sequence to reassess biomaterial design, cell-based strategies, immunomodulation, decellularized matrices, bioprinting, microfluidics, and prevascularization. We intentionally distinguish implantable skin substitutes from perfused in vitro platforms such as skin-on-chip systems, arguing that these are linked but non-interchangeable application spaces with different success criteria. Building on this distinction, we propose a research agenda centered on functional benchmarking of perfusion, spatiotemporal coordination of scaffold dynamics, immune–mural–lymphatic–vascular crosstalk, scalable hierarchical vascular fabrication, and predictive human test platforms. The central argument is that translation will depend not on ever more isolated pro-angiogenic interventions but on integrated systems that survive the ischemic interval, connect rapidly, tolerate blood entry, maintain a workable inflow–outflow balance, and remodel into a stable, skin-specific microvasculature. Full article

DNA extraction is a critical prerequisite for reliable downstream analyses such as Polymerase Chain Reaction (PCR), sequencing, and genotyping. Conventional methods often require labor-intensive protocols, large sample volumes, or costly automation. Microfluidic approaches offer an alternative by reducing reagent consumption and enabling faster, more integrated workflows. Here, we present a passive lab-on-a-chip device that performs DNA extraction from complex biological media and enables subsequent on-chip single-molecule analysis. The chip integrates a magnetophoresis-based solid-phase extraction module with a fluorescence detection section capable of quantifying DNA molecules in microchannels and visualizing stretched molecules in nanochannels. The multi-level micro/nanofluidic architecture is fabricated in polymer using a single-step nanoimprinting process with a total manufacturing time of two minutes per chip, enabling scalable production. As a proof of concept, the device extracted DNA from samples spiked into buffer or plasma. On-chip transfer efficiency of DNA–bead complexes to the elution buffer reached 86%, and quantitative analysis of the recovered liquid showed an overall extraction efficiency of 40% (including DNA recovery off-chip), with intact 48 kbp DNA confirmed in both micro- and nanochannel measurements. This platform offers a promising foundation for point-of-care and point-of-interest applications, where integrated DNA extraction and analysis can reduce sample loss and support streamlined, automated workflows. Full article

Rapid, accurate, and scalable ion sensing technologies are highly desirable for future flexible healthcare and lab-on-a-chip applications. Here, we present a fully roll-to-roll (R2R) gravure-printed single-walled carbon nanotube complementary ring oscillator (SWCNT-cRO)-based microfluidic ion sensing platform fabricated on a flexible substrate. The proposed platform combines scalable printed complementary electronics with frequency-based ion sensing via electrostatically induced top-gating in aqueous microfluidic environments. The fabricated SWCNT-cRO devices exhibited stable oscillation characteristics, with a high device yield (>80%) and continuous manufacturing capability at a web speed of 5.4 m/min. Printable ethanolamine/zirconium acetylacetonate-based n-doping technology enabled complementary SWCNT transistor operation, while multilayer CYTOP/FG-3650 encapsulation ensured stable electrical operation under ionic aqueous conditions. After integration into a polydimethylsiloxane-based microfluidic channel, the oscillation frequency of the SWCNT-cRO was systematically modulated by Na⁺ concentration and pH. The sensing mechanism was based on electrostatically induced carrier modulation in n-type SWCNT transistors, resulting in variations in propagation delay and corresponding shifts in oscillation frequency. Compared with conventional ion-sensitive transistor platforms, the proposed approach offers scalable manufacturing, non-contact ion sensing, elimination of external reference electrodes, and direct compatibility with digital frequency-signal processing systems. This work establishes a promising strategy for future low-cost, disposable, and flexible microfluidic sensing platforms for wearable healthcare and lab-on-a-chip applications, ion sensing, and thin-film transistors. Full article

Blood disorders encompass a wide range of diseases including anemia, hemophilia, thrombotic disorders, platelet dysfunction, and hematological cancers, making blood disorders a major global health concern. These conditions can impair processes vital to human physiology including oxygenation, coagulation, and immune defense. Hematologic malignancies, both chronic and acute, require timely diagnosis and ongoing disease monitoring for effective clinical management. Microfluidic technologies have emerged as promising alternatives to benchtop techniques for diagnosing and monitoring hematological disorders. For example, microfluidic assays can be used for the isolation and characterization of liquid biopsy markers such as rare cells, extracellular vesicles, and cell-free molecules to support disease management in a minimally invasive manner while the process automation afforded by microfluidics decentralizes healthcare, making it more accessible. Advances in lab-on-a-chip technologies, including large-scale fabrication methods and novel design strategies, will provide tools for the clinical validation of biomarkers and the translation of these technologies from the laboratory bench to the patient bedside. In this review, we will show that microfluidic devices enable disease monitoring via high-throughput analysis of liquid biopsy samples for the detection of rare disease-specific biomarkers found in blood, plasma, urine, etc., providing an alternative to standard benchtop testing using specimens secured via invasive bone marrow procedures, typically used for managing blood-based diseases. A key advantage of microfluidics is their ability to manipulate blood components at scales that closely mimic the body’s microvascular environment. Not surprisingly, microfluidic vascular models have been developed to replicate physiological rheology enabling quantitative assessment of blood cell deformability, aggregation, or clot formation. We provide a critical perspective on the use of the microfluidic “organ-on-chip” designed for blood disorders’ modeling and employed to recapitulate the blood cancer microenvironment. A summary of advances in microfluidic strategies for detection, diagnosis, drug screening, and mechanistic investigations of blood disorders, and future directions for precision testing, will be presented. Full article

To address the issues of complex fabrication and poor mechanical stability associated with traditional light-controlled interfaces, we developed a highly durable photothermal surface based on a polydimethylsiloxane (PDMS)—carbon black (CB) composite using spin-coating and laser ablation techniques. Under 600 W/m² illumination, the 3 wt% PDMS-CB surface achieves a rapid photothermal response, reaching 104.7 °C within 150 s. Driven by a localized 0.5 W near-infrared laser, a 10 μL droplet exhibits high-speed transport at 6.53 mm/s. Uniquely, the platform enables flexible, programmable multi-modal maneuvers, including dynamic obstacle avoidance, controlled merging, and induced splitting by presetting the laser spot trajectory. At the same time, the coating surface exhibits excellent durability when subjected to external mechanical damage. Notably, because the photothermal-active CB is uniformly embedded within the durable PDMS matrix rather than superficially coated, the surface maintains reliable actuation performance (4.17 mm/s) even after multiple cyclic actuation experiments. This study provides a simple, robust solution with potential for multifunctional integration for advanced non-contact microfluidic control and lab on chip applications. Full article

This paper presents a novel approach for Cu-Cu bonding processes, incorporating microfluidic technology into chip-level metal bonding to precisely and effectively control the temperature on the bonding layer surface. To achieve effective bonding, fluidic channels with a specific design were created on the backside of the chip, enabling temperature gradient bonding across multiple pairs of bonding surfaces by controlling the fluid velocity at the microchannel inlets. Finite element simulations demonstrate that this method can establish a controlled thermal gradient across the bonding interface, with a maximum temperature difference exceeding 100 °C across a single bonding plane. The results indicate that this technique is not only suitable for copper–copper metal bonding but can also be applied to the bonding of other metal materials, offering a versatile solution for metal bonding in chip fabrication. Full article

Post-processing remains a major bottleneck in the fabrication of microfluidic devices using Digital Light Processing Stereolithography (DLP-SLA) 3D printing, where unpolymerized resin trapped within internal structures must be removed without damaging delicate features such as thin membranes, valves, and pumps. Manual flushing is slow, inconsistent, and prone to structural failure, especially as device complexity and port counts increase. Here, we present the first fully automated flushing system for DLP-SLA microfluidic devices, enabled by a standardized chip-to-chip (C2C) interconnect architecture and an electronically controlled pneumatic routing platform. A reusable 32-port flushing interface chip provides alignment, sealing, and modular coupling to arbitrary device chips through integrated microgaskets, while a network of electronic pressure controllers, differential pressure sensors, and multi-port rotary valves enable precise, programmable application of pressure, vacuum, and solvent conditions. We introduce a fluidic-circuit model of the system that relates applied pressure to the pressure drop across device structures and experimentally validate this model using channels with varying fluidic resistances. Using this platform, we demonstrate robust flushing of both passive (straight and serpentine channels) and active (valves, pumps) microfluidic elements, as well as application-specific devices including mixers and concentration-gradient generators. Our system eliminates manual handling, improves valve membrane survival, and provides repeatable flushing across a broad range of device geometries. This work establishes a scalable foundation for automated post-processing in 3D-printed microfluidics and significantly advances the practicality of DLP-SLA fabrication for complex, multi-layered microfluidic devices. Full article

The precise fabrication and controllable actuation of magnetic microspheres hold significant application value in biomedicine, microfluidic chips and other fields. Based on femtosecond laser two-photon polymerization technology (FLTPP), two methods are adopted to prepare magnetic microspheres in this study. Magnetic microspheres are fabricated via photoresist modification and post-treatment processes. Meanwhile, a 3D magnetic actuation system composed of a three-axis movable magnetic drive module and a real-time imaging system is constructed, enabling the flexible 3D actuation and real-time dynamic monitoring and visualized observation of magnetic microspheres. The results demonstrate that the magnetic microspheres exhibit sensitive magnetic response characteristics. The constructed magnetic actuation system features large travel range (XY: ±6.5 mm, Z: 10 mm), high precision (20 μm) and flexible manipulation, enabling stable locomotion of the microrobots in straight channels, L-shaped channels, and square channels. This study provides a technical reference for the fabrication and manipulation of magnetic micro/nano devices, and lays a foundation for their subsequent integrated applications in microfluidic systems. Full article

Paper-based microfluidic devices (μPADs) have attracted significant attention for point-of-care testing (POCT), environmental monitoring, and food safety due to their low cost, ease of use, and minimal instrument dependence. However, fabricating high-resolution and reproducible microchannels on paper remains challenging. Conventional methods such as wax printing, photolithography, and inkjet printing are limited by resolution or equipment cost. Here, we present a low-cost, high-resolution fabrication method for μPADs, termed wax soft lithography, which combines wax printing with soft lithography. Through this method, microchannels with a minimum width of 234 ± 62 μm were consistently produced, and complex patterns were successfully fabricated, demonstrating high precision and reproducibility. As a proof-of-concept demonstration of device functionality, the fabricated μPADs were used to detect glucose in spiked urine samples, showing a concentration-dependent colorimetric response. This method provides an effective route for rapid production of high-resolution μPADs in resource-limited settings. With further validation before practical applications, this method shows promise for future development in POCT. Full article

Surface Acoustic Wave (SAW) technology, long central to analog signal processing and RF filtering, is undergoing a major renewal. Driven by advances that decouple SAWs from traditional piezoelectric materials and fixed-function devices, the field is gaining unprecedented control over acoustic, optical, and electronic interactions at the micro and nanoscale. This review synthesizes these developments across four fronts: new physical mechanisms for SAW manipulation, emerging material platforms, ranging from thin films to 2D systems, along with reconfigurable device architectures and circuits, and the expanding landscape of applications they enable. Optical methods are reshaping how SAWs are generated and controlled, bypassing the limits of conventional electromechanical coupling. Coherent optical excitation of high-Q SAW cavities via Brillouin-like optomechanical interactions now grants access to modes in non-piezoelectric substrates such as diamond and silicon, while on-chip SAW excitation in photonic waveguides through backward stimulated Brillouin scattering opens new integrated sensing routes. In parallel, magneto-acoustic experiments have revealed nonreciprocal SAW diffraction from resonant scattering in magnetoelastic gratings. On the device side, ZnO thin-film transistors integrated on LiNbO₃ exploit acoustoelectric coupling to realize voltage-tunable phase shifters; UHF Z-shaped delay lines achieve high sensitivity in a compact footprint; and parametric synthesis of wideband, multi-stage lattice filters targets 5G-class performance. Atomistic simulations show that SAW propagation in 2D MXene films can be engineered via surface terminations, while aerosol jet printing and SAW-assisted particle patterning provide agile, cleanroom-light fabrication of microfluidic and magnetic components. These advances enable applications ranging from hybrid quantum systems and quantum links to lab-on-a-chip particle control, SBS-based and UHF sensing, reconfigurable RF front-ends, and soft robotic actuators based on patterned magnetic composites. At the same time, optical techniques offer non-contact probes of dissipation, and MXenes and other emerging materials open new regimes of acoustic control. Conclusively, they are transforming SAW technology into a versatile, programmable platform for mediating complex interactions in next-generation electronic, photonic, and quantum systems. Full article

Droplet microfluidics has been widely used in biological, chemical, and medical research owing to its advantages of miniaturization, high throughput, and low reagent consumption. However, limited sensitivity and optical path length in on-chip absorbance detection remain major challenges for droplet-based microfluidic analysis. Traditional absorbance detection suffers from low sensitivity due to the extremely short optical path in microfluidic channels, while existing optical path extension methods have drawbacks such as complex fabrication, easy droplet rupture, or strict incident angle requirements. To address these issues, this study developed a droplet microfluidic absorbance detection platform integrating optical fibers, on-chip micromirrors, external fluidic actuation, and an absorbance detection module. Microchannel sidewalls filled with low-melting-point metal act as mirrors; the multi-reflection optical path, combined with optical fibers and micromirrors, compensates for insufficient light manipulation and effectively extends the absorption path length, improving sensitivity and accuracy. Using this method, the detection limit for methylene blue solution was 20 μM, and the sensitivity for Escherichia coli (E. coli) suspension was doubled compared with traditional Nanodrop OD600 measurement. This device features low fabrication difficulty and cost and stable detection, providing a proof-of-concept strategy for enhanced absorbance detection in droplet microfluidic systems. Full article

Additive Manufacturing (AM) and Wearable Technologies (WT) have rapidly evolved over the past decade. AM offers highly customisable fabrication, while WT enables minimally invasive health monitoring. The intersection of these fields presents emerging opportunities in biomedical and engineering domains. This study aims to map the scientific landscape of AM–WT research between 2015 and 2025 through a comprehensive bibliometric analysis. A total of 718 peer-reviewed publications were extracted from Web of Science (WoS), Scopus, and PubMed, following PRISMA-ScR guidelines. Using RStudio and the Bibliometrix package, analyses included co-authorship, citation trends, keyword co-occurrence, and thematic mapping. Custom author disambiguation scripts enhanced data quality and reliability. An annual publication growth of 24.89% was observed, with notable increases after 2020. Core themes included 3D printing, biosensors, microfluidics, and organ-on-a-chip devices. A shift from manufacturing-oriented research to biomedical integration is evident. Research output is dominated by the US, China, and South Korea, with moderate but not yet highly internationalised collaboration. The field of AM–WT research is undergoing a decisive transition from fabrication-focused studies to interdisciplinary, application-driven innovations. This shift is marked by increasing integration in healthcare and bioelectronics, yet hindered by regional imbalances and thematic gaps. Addressing these will be critical to advancing global impact. This study offers a cross-database bibliometric overview of AM–WT research. By combining three major data sources, it provides enhanced coverage and introduces novel analytical dimensions to guide future interdisciplinary efforts in personalised healthcare and wearable device innovation. Full article

Lab-on-a-Chip (LoC) and microfluidic technologies are rapidly reshaping the development pipeline for nano drug delivery systems (DDSs) by enabling precise control of physicochemical properties, high-throughput screening, and integrated biological evaluation within miniaturized platforms. This review synthesizes recent advances in microfluidic principles, fabrication strategies, and sensing modalities that facilitate continuous flow synthesis, real-time characterization, and adaptive formulation of nanoparticles. We highlight how LoC-enabled systems improve monodispersity, reproducibility, and tunability of liposomes, polymeric nanoparticles, and metallic nanocarriers, while providing powerful tools for assessing pharmacokinetics, drug release, and systemic responses using organ-on-chip (OoC) models. Emerging trends, including AI-driven autonomous optimization, stimuli-responsive materials, 3D-printed hybrid architectures, and self-powered portable devices, are discussed in the context of future integrated nano-pharmaceutics platforms. Despite existing challenges related to biocompatibility, standardization, data integration, and translation to industrial and clinical applications, the synergistic evolution of LoC engineering and nanomedicine holds transformative potential for personalized and next-generation therapeutic strategies. Full article

Stimulated Raman scattering (SRS) with Raman crystals is widely recognized as an effective technical approach for achieving high-efficiency lasers at specific wavelengths. However, due to crystal size limitations, it is challenging to generate large-energy Raman lasers while simultaneously considering the laser damage threshold of optical components. To overcome this limitation, in this paper we describe the successful fabrication of a large-aperture barium nitrate Raman gain medium using the directional template growth technique. Employing this large-aperture Raman medium and a 532 nm pulse laser as the excitation source, a large-energy, high-efficiency yellow–orange waveband laser system was constructed. When injected with 886.7 mJ pump energy at 532 nm, the Raman laser achieved a maximum output energy of 556.2 mJ, corresponding to an optical-to-optical conversion efficiency of 62.7%. This represents a significant advancement in single-pulse energy for barium nitrate Raman lasers. Large-energy yellow–orange wavelength lasers have applications in the clinical treatment of skin diseases and microfluidic chip manufacturing. Full article

This review deals with the development and progress of micro-electromechanical systems (MEMS) actuators, which are needed in microfluidic applications, such as lab-on-a-chip and diagnostics. In the last 10 years, there have been tremendous advances in materials, microfabrication and computational modeling that have increased the functionality and scope of MEMS-based microfluidic actuation. This study classifies MEMS actuators on the basis of the physical method of actuation, including electrostatic, piezoelectric, and pneumatic actuation designs, in comparison with their application in pumping, valving, and droplet control. It examines the suitability of emerging structural and functional materials, such as piezoelectric thin-films and electroactive polymers, paying special attention to their reliability and biocompatibility. It also highlights the progress in multiphysics modeling that incorporates electrical, thermal, mechanical, and fluidic models, which facilitates the efficient design and performance optimization procedures. Other trends are multifunctional actuators with built-in sensing capability and the use of artificial intelligence (AI)-assisted design in production. With these developments, however, there exist issues of power efficiency, thermal control, fabrication uniformity and operational durability, and also the absence of standardized benchmarking. Finally, future research directions are outlined, including hybrid MEMS actuation, intelligent microfluidic operations, to improve the performance of the system and enable the transfer of the lab demonstrations to the large scale application of the system. Full article