Search Results (60)

The metastable β-phase Ti21S titanium alloy, characterised by its low Young’s modulus, oxidation resistance, creep strength, and high biocompatibility, has potential applications in aeronautical and biomedical fields. Despite these advantages, its adoption in additive manufacturing (AM) processes, particularly powder bed fusion with electron beam (PBF-EB), remains limited. A critical aspect of PBF-EB is the sintering phenomenon during preheating, which influences powder behaviour, thermal dissipation, and part quality. Insufficient sintering leads to poor energy dissipation and charge accumulation, while excessive sintering compromises powder reusability. This study investigates the sintering conditions required to optimise the PBF-EB preheating step for Ti21S. Thermogravimetric (TG) apparatus was employed as a controlled thermal treatment system to conduct a preliminary screening of the influence of temperature on powder sintering over a range of 400 °C to 700 °C. Parallel experiments were conducted using a PBF-EB machine to evaluate sintering behaviour. Scanning electron microscopy (SEM) was used to analyse the degree of sintering, while powder reusability was assessed by comparing the morphology and flowability of virgin and reused powders. The results show that conventional thermal treatment and PBF-EB preheating produce different sintering responses, likely because of the localised and rapid energy deposition associated with electron-beam heating. Nevertheless, controlled thermal treatment may provide a preliminary screening method for identifying temperature ranges for subsequent PBF-EB optimisation. Full article

Thermomechanical processing (TMP) is of critical importance for tailoring microstructures and properties of high-strength titanium alloys and their composites. In this study, mechanical response and microstructural evolution mechanisms of 2 vol.% TiB/Ti-5Al-5Mo-5V-3Cr-1Zr (Ti-55531) matrix composites during isothermal compression at varied deformation temperatures (785–925 °C) and strain rates (0.001–1 s⁻¹) are comprehensively investigated by kinetic calculation and microstructural characterization. Strain-compensated constitutive equations in α + β and β phase regions were established. Results show that deformation temperature and strain rate influence flow behavior and microstructure through dynamic recovery (DRV) and dynamic recrystallization (DRX) of the β phase as well as dynamic spheroidization of the α phase. Crucially, three DRX mechanisms of β phase were identified, wherein TiB-induced β-DRX dominates, with α-assisted β-DRX and continuous dynamic recrystallization (CDRX) as secondary mechanisms. Dynamic spheroidization mechanisms of the α phase, including β-wedge penetration as well as α interaction and kinking, were elucidated. A comprehensive microstructural evolution mechanism map was constructed, and an optimized hot-processing window was proposed. Notably, the introduction of TiB significantly promotes β-DRX, which tends to randomize crystallographic orientations of the β phase, and enhances microstructural stability. This study provides theoretical complement and practical guidance for hot processing and microstructure control of metastable β titanium matrix composites. Full article

Ultrathin titanium alloy foils are attractive for engineering components requiring flexural compliance and mechanical support, yet their recoverable deformation behavior at the foil scale remains insufficiently characterized. This study evaluates 30 μm Ti–24Nb–4Zr–8Sn (wt.%, Ti2448) foils in the as-rolled and solution-treated states and compares their tensile loading–unloading response with same-thickness CP Ti and Ti–6Al–4V reference foils. The Ti2448 foils exhibit a larger recoverable-deformation window and a lower apparent loading modulus than the reference foils under the same testing protocol. The highest recoverable strain is obtained in the solution-treated longitudinal condition, indicating that the recoverable deformation is sensitive to both processing state and loading direction. These results suggest Ti2448 foils as potential candidates for flexure-related applications requiring large recoverable deformation. Full article

TA15 titanium alloy fabricated by Laser Powder Bed Fusion (L-PBF) exhibits high strength but poor ductility due to its fine acicular α′ martensitic microstructure. This study systematically investigates the effects of post-annealing treatments (800–950 °C for 0.5–4 h) on the microstructural evolution and mechanical performance of L-PBF-built TA15. Results show that with increasing temperature and time, the metastable α′ martensite decomposes into a progressively coarser lamellar (α + β) structure. This transformation leads to a decrease in strength and hardness but a significant improvement in ductility, with elongation increasing from (8.5 ± 0.5)% (as-built) to (19.4 ± 1.1)% (900 °C/2 h) as the ultimate tensile strength (UTS) decreased from (1100 ± 29) to (895 ± 37) MPa. However, annealing at 950 °C, which approaches the β-transus temperature, induces a coarse Widmanstätten structure in the alloy. Although this structure yields a relatively high elongation (23.8 ± 3)%, it also leads to excessive strength loss, with an ultimate tensile strength of only (833 ± 23) MPa, rendering it less desirable for structural applications requiring high load-bearing capacity. Moreover, such coarse lamellar structures are generally associated with poor fatigue resistance, as cracks tend to propagate along prior β grain boundaries. An optimal strength-ductility synergy is achieved by annealing at 900 °C for 0.5 h, yielding an ultimate tensile strength of (951 ± 13) MPa and an elongation of (18.8 ± 1.7)%. These findings provide crucial guidance for tailoring the mechanical properties of L-PBF-fabricated TA15 alloy through post-processing heat treatments. Full article

Metastable β titanium alloys with low elastic modulus and excellent plasticity represent highly attractive materials for biomedical stent application. Our work shows that Zr plays a crucial role in regulating β stability to significantly reduce the modulus and enhance plasticity. A series of Ti-25Nb-2Mo-xZr (x = 0, 3, 9, 12 wt%) alloys were designed based on the d-electron theory, and the influence of Zr content on the microstructure, mechanical properties, and deformation mechanism were systematically investigated. The results demonstrated that as the Zr content increases, the β phase stability was significantly enhanced. This leads to, first, the suppressed formation of the high modulus α″ phase and ω phase, which results in the decrease in apparent overall elastic modulus. Second, the dominant mode of deformation shifts from martensite dislocation slip (0Zr) to martensitic variant reorientation (3Zr), then to stress-induced martensite transform (SIMT, 9Zr), and finally to a combination of SIMT and deformation twinning (12Zr). Such shifting effectively increases the alloy’s tensile plasticity. Among the series, the Ti-25Nb-2Mo-12Zr alloy exhibited the lowest elastic modulus of 56.3 GPa, together with the highest elongation to failure of 48.2%, demonstrating that the alloy possesses considerable potential for biomedical applications. Full article

Additive manufacturing (AM) of titanium alloys enables the production of complex, high-performance components, but the steep thermal gradients and rapid solidification involved make it challenging to control crystallographic texture and phase evolution. This review synthesizes the current understanding of how these thermal conditions influence grain morphology, texture intensity, and solid-state transformations in key alloys such as Ti-6Al-4V (Ti64), Ti-6Al-2Sn-4Zr-2Mo (Ti6242), Ti-5Al-5Mo-5V-3Cr (Ti5553), and metastable β-Ti systems processed by powder bed fusion-based processes (PBF) such as laser powder bed fusion (LPBF) and electron beam powder bed fusion (EBPBF/EBM). Emphasis is placed on mechanisms governing epitaxial columnar β-grain growth, α′ martensite formation, and the development of heterogeneous α/β distributions. The impact of processing variables on texture development and transformation kinetics is critically examined, alongside phase fractions. Across studies, AM-induced textures are consistently linked to mechanical anisotropy, with performance strongly dependent on build direction and alloy chemistry. Post-processing strategies, including tailored heat treatments and hot isostatic pressing (HIP), show clear potential to modify grain structure, reduce texture intensity, and stabilize desirable phase balances in titanium alloys. These insights highlight the emerging ability to deliberately engineer microstructures for reliable, application-specific properties in powder-based AM titanium alloys. Full article

The aim of this study was to evaluate structural changes and their impact on the functional properties of Ti-6Al-4V and Ti-6Al-7Nb titanium alloys produced by L-PBF. In the as-built condition, these alloys, despite high strength due to the presence of metastable α’ martensite, exhibit limited ductility. The samples were subjected to heat treatment at 850–1000 °C for 1 h, followed by aging at 500 °C for 4 h in an argon atmosphere. Analysis revealed a gradual microstructural transformation from the columnar structure characteristic of L-PBF to an equilibrium Widmanstätten microstructure. As a result of the decomposition of martensite and the formation of an α + β phase mixture, changes in microhardness and mechanical properties were observed. After heat treatment, the microhardness decreased by 15% for Ti-6Al-4V (from 427 ± 1 HV to 362 ± 25 HV) and by 12% for Ti-6Al-7Nb (from 408 ± 6 HV to 359 ± 15 HV). The Ti-6Al-7Nb alloy exhibited higher maximum elongation (7.7 ± 1.1%) than Ti-6Al-4V (4.8 ± 0.5%) due to a greater fraction of the β phase. The results highlight the critical role of the controlled α′→α + β transformation in tailoring the properties of titanium alloys and provide a basis for optimizing manufacturing processes for medical and aerospace components. Full article

When it comes to developing new titanium alloys for biomaterials, β metastable alloys have been gaining the most attention from researchers, as they have a lower elastic modulus and the microstructure can be altered by adding other elements and heat treatments (HT), which makes the material a promising biomaterial. The Ti-10Mo-Mn alloys were melted in an arc furnace. After ingot casting, a homogenization treatment (#T) was carried out, followed by the mechanical processing of hot rolling (#1) and subsequent annealing HT (#2). This work aimed to analyze the influence of some HT on the phase constituents, percentages, morphologies, distributions and selected mechanical properties, such as microhardness and elastic modulus in Ti-10Mo-xMn system alloys, ranging from 0 to 8% by weight. The results showed that alloys with low manganese content, classified as metastable, were sensitive to the HT in this study. From 4% manganese, the alloys had a stable β phase and were, therefore, not sensitive to the HT. The hardness of the alloys with 0 and 2% manganese remained high, possibly due to the presence of the omega phase. The elastic modulus increased from the hot rolling condition (#1) to annealing condition (#2) in all compositions. The Ti-10Mo-2Mn#1 alloy stood out among the alloys studied. It showed the lowest elastic modulus (~87 GPa), making it suitable for use as a biomaterial. Full article

Metastable titanium alloys have been developed for biomedical use due to their lower elastic modulus, combined with high strength, good ductility, and excellent corrosion resistance. In this study, the electrochemical corrosion resistance of the alternative Ti-23.6Nb-5.1Mo-6.7Zr alloy was investigated. The alloy was initially homogenized at 1000 °C for 24 h and then tested under different processing conditions: 90% cold rolling; 90% cold rolling followed by annealing at 950 °C for 1 h and water quenching; and 90% cold rolling followed by aging at 300 °C, 400 °C, and 500 °C for 4 h each. Electrochemical behavior was assessed using anodic polarization, open circuit potential (OCP), and electrochemical impedance spectroscopy (EIS) tests in a synthetic solution (Ringer’s solution) to simulate body fluid. The obtained results demonstrate the stability of the passive film formed of the conventional and modified alloys, considering long-term use in the human body, regardless of the volumetric fraction and phase distribution across the various processing routes studied as β, α, α″ and ω. The electrochemical parameters, combined with Young’s modulus and hardness of the alternative alloys, enable the definition of a multicriteria selection method of the most suitable mechanical process routes to be used. The application focused on components of functional femoral stems. Full article

This article investigates the precipitation behavior of the phases in metastable β-type titanium alloys (Ti-38644) and their significant impact on the mechanical properties. By manipulating various solid solution aging parameters, the morphology, quantity, and distribution of the αs phase can be optimized. After one hour of solid solution treatment at 760 °C, the alloy is predominantly composed of the β phase, with a higher concentration of aluminum at the grain boundaries compared to the interior of the grains. Subsequently, after ten hours of aging treatment at 450 °C and 470 °C, the needle-shaped αs phase preferentially precipitated at the grain boundaries. As the aging temperature increased to 470 °C, the area percentage of the αs phase rose from 42.36% to 57.34%, while its yield strength (σs) increased from 967 MPa at 450 °C to 1211 MPa at 470 °C. This increase in σs results from the combined effects of dislocation strengthening (${\sigma }_{\rho }$) and precipitation hardening. This article provides a comprehensive theoretical analysis of the various factors that influence σs, offering valuable theoretical support for the development of heat treatment processes for the Ti-38644 titanium alloy. Full article

In this work, the high cycle fatigue behavior and tensile properties of Ti-Al-Mo-Cr-V-Nb-Zr-Sn titanium alloy at room temperature with a basketweave structure and bimodal structure were studied. The results show that the fatigue strength of the basketweave structure is higher, while the balance of strength and plasticity of the bimodal microstructure is better. However, the fatigue performance of the bimodal microstructure is unstable due to the bilinear phenomenon of the S-N curve. By fractographic analysis and the study of the crystal orientation, as well as the slip traces of the primary α grains and β matrix at the facets, it was found that the facets are formed on the {$10\overline{1}1$}<$11\overline{2}0$> slip system with the highest Schmid factor, and the microcracks grow along the {$110$}<$111$> slip system in the β grain, but the driving force of microcrack propagation may exceed the restriction of crystallographic orientation. Based on the conclusions above, the phenomenological models of the fatigue crack initiation mechanism of Ti-Al-Mo-Cr-V-Nb-Zr-Sn titanium alloy are established. Full article

TB18 is a newly developed high-strength metastable β-titanium alloy, commonly used in aerospace structural materials, which demands high mechanical performance. By altering the alloy’s microstructure, heat treatment can affect its mechanical characteristics. The alloy was solution treated for one to four hours at 870 °C in order to examine the impact of solution treatment duration. Using X-ray diffraction (XRD) and scanning electron microscopy (SEM), the effects of solution treatment time on the β-phase grain size and its effect on stress distribution during tensile testing were examined. The findings showed that stress concentration during the tensile process was successfully decreased by refining the β-phase grain size. Sample solutions treated for two hours at 870 °C were then aged at various temperatures (510 °C, 520 °C, 530 °C, and 540 °C) to examine the impact of aging temperature. While the mass proportion of the α-phase first climbed and subsequently declined, reaching its maximum at 530 °C, the size of the α-phase increased monotonically as the aging temperature increased. The varies of mass fraction is associated with how the aging temperature affects α-phase nucleation. Tensile studies on TB18 alloy aged at various temperatures showed that while the alloy’s ductility reduced, its strength increased as the aging temperature rose. The Hall-Petch relationship explains this tendency. Full article

In this paper, in order to investigate the harmonious relationship between the compression deformation behavior of metastable β titanium alloy and the microstructure evolution, the β solution-treated Ti-10V-2Fe-3Al (Ti-1023) alloy was compressed at room temperature and its deformation behavior was analyzed. Optical microscopy (OM) and field emission electron microscopy (FESEM) were used to study the microstructure evolution of alloys at different strain rates. The results show that the stress-induced martensite transformation (SIMT) is more easily activated by low strain rate compression deformation, which is conducive to improving its comprehensive mechanical properties. With the decrease in strain rate, the α″ martensite content increases significantly, the average grain size decreases substantially, and the Low Angle Grain Boundary (LAGB) volume fraction decreases correspondingly. In addition, after compression at different strain rates, the misorientation angle (MA) of the β matrix is mainly concentrated in the LAGBs. The change is small with the decrease in strain rate, but the α″ martensite orientation difference angle shows some peaks, which are ~60°, ~85°, and ~95°, respectively. Simultaneously, the strain rate has an important effect on the content and type of martensitic twins. Finally, the fracture morphology analysis shows that with the increase in strain rate, the fracture mode changes from ductile fracture to brittle fracture. The fracture surface presents a significantly elongated cavity along the direction of maximum shear stress. Full article

The work described in this article is aimed at investigating the properties of a group of Ti-Zr-Nb alloys. In modern orthopedics and traumatology, the use of materials for bone implants with a minimum modulus of elasticity is becoming increasingly important. This is due to a number of advantages that allow for better integration of the implants with the bone tissue, including the reduction in the detrimental effect of the load-shielding effect, a better load distribution, and stress distribution, which allows for increasing the life of the implant. It is known that the lowest modulus of elasticity in titanium alloys at normal temperature is achieved by the phase composition consisting of metastable β-phase. It is possible to achieve the desired structure by a combination of alloy composition selection and heat treatment. Quenching of titanium alloys allows for the high-temperature β-phase to be fixed. This paper provides justification of the choice of compositions of the studied alloys by calculation methods. The structure of alloys after melting in a vacuum electric arc furnace in an argon environment was studied. The ingots obtained had a dendritic structure. Homogenizing annealing in a vacuum furnace at 1000 °C for 4 h was used to equalize the composition. The structure of the alloyed sheets after hot rolling and hot rolling and quenching was investigated. The microstructure of the plates in both variants had uniform grains of polyhedral shape. X-ray phase analysis of the plates showed that the content of metastable β-phase was 100% before and after quenching. Microhardness testing of the plates showed no significant effect of quenching. The result of the mechanical properties study showed an increase in the plasticity of the material after quenching, with the tensile plots of the samples after quenching reflecting the area where the reverse phase transition of β’<-> α’’ occurs. Mechanical studies by cyclic loading showed the presence of a superelasticity effect. The Young’s modulus study gave a result of 51 GPa for one of the compositions studied. The combination of properties of the materials under investigation has the potential for promising use as a basis for bone implants. Full article

The α variant selection and microstructure evolution in a new metastable β titanium alloy TB17 were studied in depth by DTA, microhardness, XRD, SEM, and EBSD characterization methods. Under the rapid cooling rate conditions (150 °C/min–400 °C/min), only a very small amount of granular α_WM (α Widmanstatten precipitates within the grains) precipitated within the grains. The secondary α phase precipitated in the alloy changed from granular to fine needle-like at moderate cooling rates (15 °C/min–20 °C/min). When continuing to slow down the cooling rates (10 °C/min and 1 °C/min), the α_GB (α precipitates along the β grain boundaries), α_WGB (α Widmanstatten precipitates that developed from β grain boundaries or α_GB) and α_WM grew rapidly. Moreover, the continuous cooling transformation (CCT) diagram illustrated the effect of cooling rate on the β/α phase transition. EBSD analysis revealed that the variants selection of α near the original β grain boundary is mainly divided into three categories. (i) The double-BOR (Burgers orientation relationship) α_WGB colonies within neighboring β grains grow in different directions but have the same crystallographic orientation. (ii) The double-BOR α_WGB colonies within neighboring β grains have different growth directions and different crystallographic orientations. (iii) The double-BOR α_WGB colonies within the same grain have the same growth direction, but different crystallographic directions. And these double-BOR α_WGB colonies correspond to two variants of the given {0001}α//{110}β. Full article