Search Results (7,880)

This paper presents the results of a study on the development of a processing technology for pyrite–cobalt concentrates to obtain iron oxide pigments (Fe₂O₃ and Fe₃O₄) via high-temperature hydrolysis. It was found that, in a single operation, the concentrate can be effectively purified from lead, zinc, and copper, yielding an iron–nickel–cobalt product suitable for further processing by standard technologies, such as smelting into ferronickel. The scientific originality of research concludes in a mechanism of stepwise selective chloride volatilization, which was established as follows: stage I (500–650 °C)—removal of lead; stage II (700–750 °C)—chlorination of copper and iron; stage III (850–900 °C)—volatilization of nickel and cobalt. Microprobe analysis of the powders obtained from high-temperature hydrolysis of FeCl₂·4H₂O and FeCl₃·6H₂O revealed the resulting Fe₃O₄ and Fe₂O₃ powders with particle sizes 50 μm and 100 μm. A visual color palette was created, corresponding to different Fe₃O₄/Fe₂O₃ ratios in the pigment composition—ranging from black (magnetite) to red (hematite)—and potential application areas. For the first time, the new technological scheme was proposed of pigments Fe₂O₃ and Fe₃O₄ production from pyrite–cobalt concentrates via combination of oxidized roasting with subsequent chlorination and high-temperature hydrolysis of the products. Full article

Photocatalytic composite materials (TiO₂/SiO₂/BFSF) were first fabricated using the sol–gel method of loading SiO₂ and TiO₂ on blast furnace slag fibers (BFSFs) in sequence and using them as a new carrier. Then, TG-DTA, XRD, BET, SEM-EDS, and UV-Vis absorption spectra, as well as spectrophotometric measurements, were employed to analyze the physicochemical properties of TiO₂. The influence of SiO₂ coating, the number of impregnations in TiO₂ sol, the calcination temperature, and the number of repeated usages on the activity of TiO₂/SiO₂/BFSF was researched by analyzing the degradation of methylene blue (MB) aqueous solution. The results show that SiO₂ could increase the load of TiO₂, impede the growth of TiO₂ grains, and inhibit the recombination of electron–hole pairs, ultimately enhancing the photocatalytic activity of samples. The activity of TiO₂/SiO₂/BFSF first quickly increased and then slowly decreased with an increase in the loading times of TiO₂ sol and calcination temperature. After three impregnations in TiO₂ sol and calcining at 450 °C for 2.5 h, a uniform and compact anatase TiO₂ thin film was deposited on the surface of TiO₂/SiO₂/BFSF, showing the strongest activity. When this sample was used to degrade MB aqueous solution for 180 min under ultraviolet light irradiation, the degradation proportion reached a maximum of 96%. After four reuses, the degradation ratio could still reach 67%. In addition, three potential photocatalytic mechanisms were proposed. Finally, the high-value-added application of blast furnace slag for preparing photocatalytic composite materials was achieved, successfully turning solid waste into “treasure”. Full article

Under the background of “dual-carbon” strategy and global energy transition, the metallurgical industry, which accounts for 15–20% of industrial energy consumption, urgently needs to reduce the energy consumption and emission of DC power supply of electric furnaces. Aiming at the existing 400–800 V/≥3000 A industrial-frequency transformer-rectifier system with low efficiency, large volume, heat dissipation difficulties and other bottlenecks, this thesis proposes and realizes a high-frequency integrated DC power supply scheme for high-power electric furnaces: high-frequency transformer core and rectifier circuit are deeply integrated, which breaks through and reduces the volume of the system by more than 40%, and significantly reduces the iron consumption; multiple cores and three windings in parallel are used for the system. The topology of multiple cores and three windings in parallel enables several independent secondary stages to share the large current of 3000 A level uniformly, eliminating the local overheating and current imbalance; the combination of high-frequency rectification and phase-shift control strategy enhances the input power factor to more than 0.95 and cuts down the grid-side harmonics remarkably. The authors have completed the design of 100 kW prototype, magneto-electric joint simulation, thermal structure coupling analysis, control algorithm development and field comparison test, and the results show that the program compared with the traditional industrial-frequency system efficiency increased by 12–15%, the system temperature rise reduced by 20 K, electrode voltage increased by 10–15%, the input power of furnace increased by 12%, and the harmonic index meets the requirements of the traditional industrial-frequency system. The results show that the efficiency of this scheme is 12–15% higher than the traditional IF system, the temperature rise in the system is 20 K lower, the voltage at the electrode end is 10–15% higher, the input power of the furnace is increased by 12%, and the harmonic indexes meet the requirements of GB/T 14549, which verifies the value of the scheme for realizing high efficiency, miniaturization, and reliable DC power supply in metallurgy. Full article

Transparent conductive aluminum-doped zinc oxide (AZO) films were investigated as potential recombination layers for perovskite/silicon tandem solar cells, comparing the results of atomic layer deposition (ALD) and magnetron sputtering (MS) on vertically aligned silicon nanowire (SiNW) scaffolds. Conformality and thickness control were examined by cross-sectional SEM/TEM and profilometry, revealing fully conformal ALD coatings with tunable thicknesses (40–120 nm) versus tip-capped, semi-uniform MS films (100–120 nm). Optical transmission measurements on glass substrates showed that both 120 nm ALD and MS layers exhibit interference maxima near 450–500 nm and 72–89% transmission across 800–1200 nm; the thinnest ALD films reached up to 86% near-IR transparency. Four-point probe analysis demonstrated that ALD reduces surface resistance from 1150 Ω/□ at 40 nm to 245 Ω/□ at 120 nm, while MS layers achieved 317 Ω/□ at 120 nm. These results delineate the balance between conformality, transparency, and conductivity, providing design guidelines for AZO recombination interfaces in next-generation tandem photovoltaics. Full article

This study analyses the potential of using sunflower husks as an energy source by producing bio-pellets and evaluating their combustion process in residential settings. As one of the leading sunflower producers in the European Union, Bulgaria generates significant agricultural residues with high, yet underutilized, energy potential. This study employs a combination of experimental data and numerical modelling aided by ANSYS 2024 R1 to analyse the combustion of sunflower husk pellets in a hot water boiler. The importance of balanced air distribution for achieving optimal combustion, reduced emissions, and enhanced thermal efficiency is emphasized by the results of a comparison of two air supply regimes. It was found that a secondary air-dominated air supply regime results in a more uniform temperature field and a higher degree of oxidation of combustible components. These findings not only confirm the technical feasibility of sunflower husk pellets but also highlight their commercial potential as a sustainable, low-cost energy solution for agricultural enterprises and rural heating providers. The research indicates that there are business-to-business (B2B) market opportunities for biomass producers, boiler manufacturers, and energy distributors who wish to align themselves with EU green energy policies and the growing demand for solutions that support the circular economy. Full article

A previously synthesized and functionalized magnetic glycidyl methacrylate-based nanocomposite, mPGMT-deta, was tested as a sorbent for Re(VII) oxoanions in Mo(VI)-containing solutions. The effect of pH on the removal efficiency and the separation factor was examined in the range of 2 to 9. A maximum separation factor (β_Re/Mo) of 8.85 was observed at pH 6. The nature of rhenium oxoanions binding to the active sites of mPGMT-deta was analyzed using density functional theory (DFT). The calculations indicated that the formation of MoO₄²⁻//hedetaH₂²⁺ adduct is electrostatically favored at pH 6, while the inclusion of solvation effects makes the formation of ReO₄⁻//hedetaH₂²⁺ adduct thermodynamically more favorable. Solvation played a dominant role in determining the selectivity of oxoanion sorption to the nanocomposite. The adsorption isotherm, kinetics, and thermodynamics of Re(VII) onto mPGMT-deta were determined. The equilibrium data were best-fitted using the Langmuir adsorption model (R² = 0.999), with a maximum sorption capacity for Re(VII) of 0.43 mmol/g. The uptake kinetics of the sorption process obeyed the pseudo-second-order model, with the influence of diffusion and external mass transfer. Based on the thermodynamic parameters, Re(VII) sorption was spontaneous and endothermic. Full article

This article presents the results of the tribological performance of 20MnCr5 (1.7147) tool steel countersamples produced by Direct Metal Laser Sintering (DMLS), as a potential material for inserts or working layers of sheet metal forming tools. Tribological tests were performed using a roller-block tribotester. The samples were sheet metals made of materials with significantly different properties: Inconel 625, titanium-stabilised stainless steel 321, EN AW-6061 T0 aluminium alloy, and pure copper. The samples and countersamples were analysed in terms of their wear resistance, coefficient of friction (COF), changes in friction force during testing, and surface morphology after tribological contact under dry friction conditions. The tests were performed on DMLSed countersamples in the as-received state. The largest gain of countersample mass was observed for the 20MnCr5/EN AW-6061 T0 friction pair. The sample mass loss in this combination was also the largest, amounting to 19.96% of the initial mass. On the other hand, in the 20MnCr5/Inconel 625 friction pair, no significant changes in the mass of materials were recorded. For the Inconel 625 sample, a mass loss of 0.04% was observed. The basic wear mechanism of the samples was identified as abrasive wear. The highest friction forces were observed in the 20MnCr5/Cu friction pair (COF = 0.913) and 20MnCr5/EN AW-6061 T0 friction pair (COF = 1.234). The other two samples (Inconel 625, 321 steel) showed a very stable value of the friction force during the roller-block test resulting in a COF between 0.194 and 0.213. Based on the changes in friction force, COFs, and mass changes in friction pair components during wear tests, it can be concluded that potential tools in the form of inserts or working layers manufactured using 3D printing technology, the DMLS method, without additional surface treatment can be successfully used for forming sheets of 321 steel and Inconel 625. Full article

In the process of producing ferroalloys, a large amount of secondary raw materials is formed, including slag, aspiration dusts and sludge. The recycling of secondary raw materials can create resources and bring environmental and economic benefits. Wet secondary raw materials (WSRMs) are characterized by a high chromium oxide content (averaging 24%), but due to their high moisture levels, they cannot be directly used in arc furnaces. As a strategic approach, mixing WSRMs with drier, more chromium-rich dusts (up to 45% Cr₂O₃) has been proposed. This not only reduces the overall moisture content of the mixture but also enhances the metallurgical value of the charge material. This paper presents the results of laboratory studies on the agglomeration of secondary wet raw materials using briquetting, extrusion and pelletizing methods. The main factors influencing the quality of the resulting product were analyzed, including the method of agglomeration, the composition of the mixture, as well as the type and dosage of the binder component. The strength characteristics of the finished agglomerated samples were evaluated in terms of resistance to splitting, impact loads and falling. Notably, the selected binders are organic and polymer substances capable of complete combustion under metallurgical smelting conditions. Full article

The phase equilibria of the Si-C-Cu ternary system at 700 °C and 810 °C were experimentally investigated for the first time. Fifteen key alloys were prepared via powder metallurgy and analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Isothermal sections were constructed based on the identified equilibrium phases. At 700 °C, eight single-phase regions and six three-phase regions—(C)+(Cu)+hcp, (C)+hcp+γ-Cu₃₃Si₇, (C)+γ-Cu₃₃Si₇+SiC, γ-Cu₃₃Si₇+SiC+ε-Cu₁₅Si₄, SiC+ε-Cu₁₅Si₄+η-Cu₃Si(ht), and SiC+(Si)+η-Cu₃Si(ht)—were determined. At 810 °C, nine single-phase regions and seven three-phase regions were identified. The solubility of C and Si/Cu in the various phases was quantified and found to be significantly higher at 810 °C compared to 700 °C. Key differences include the presence of the bcc (β) and liquid phases at 810 °C. The results demonstrate that higher temperatures promote increased mutual solubility and reaction tendencies among Cu, C, and Si. Motivated by these findings, the influence of vacuum hot pressing parameters on SiC-fiber-reinforced Cu composites (SiC_f/Cu) was investigated. The optimal processing condition (1050 °C, 60 MPa, 90 min) yielded a high bending strength of 998.61 MPa, attributed to enhanced diffusion and interfacial bonding facilitated by the high-temperature phase equilibria. This work provides essential fundamental data for understanding interactions and guiding processing in SiC-reinforced Cu composites. Full article

The increasing depletion of high-grade nickel sulfide deposits and the growing demand for nickel have intensified global interest in oxidized nickel ores (ONOs), particularly those located in Kazakhstan. This study presents a comprehensive review of the mineralogical and chemical characteristics of ONOs from the Shevchenkovskoye cobalt–nickel ore deposit and other Kazakhstan deposits, highlighting the challenges they pose for conventional beneficiation and metallurgical processing. Current industrial practices are analyzed, including pyrometallurgical, hydrometallurgical, and pyro-hydrometallurgical methods, with an emphasis on their efficiency, environmental impact, and economic feasibility. Special attention is given to the potential of hydro-catalytic leaching as a flexible, energy-efficient alternative for treating low-grade ONOs under atmospheric conditions. The results underscore the necessity of developing cost-effective and sustainable technologies tailored to the unique composition of Kazakhstani ONOs, particularly those rich in iron and magnesium. This work provides a strategic framework for future research and the industrial application of advanced leaching techniques to unlock the full potential of Kazakhstan’s nickel resources. Full article

The efficient recovery of rhenium (Re), a critical metal in high-tech industries, is essential to address its growing demand and reduce reliance on primary mining. In this study, we developed novel anion-exchange resins for the selective adsorption and recovery of Re(VII) ions from acidic solutions, simulating industrial by-products. The resins were synthesized from a vinylbenzyl chloride-co-divinylbenzene copolymer modified with aliphatic, heterocyclic, and aromatic weakly basic amines, selected from among bis(3-aminopropyl)amine (BAPA), 1-(2-pyrimidinyl)piperazine (PIP), thiosemicarbazide (TSC), 2-amino-3-hydroxypyridine (AHP), 1-(2-hydroxyethyl)piperazine (HEP), 4-amino-2,6-dihydroxypyrimidine (AHPI), and 2-thiazolamine (TA). The adsorption of Re on BAPA, PIP, and HEP resins obeyed the Langmuir model, and the resins exhibited high adsorption capacities, with maximum values reaching 435.4 mg Re g⁻¹ at pH 6. Furthermore, strong selectivity for ReO₄⁻ ions over competing species, including Mo, Cu, and V, was noted in solutions simulating the leachates of the by-products of Cu-Mo ores. Additionally, complete elution of Re was possible. The developed resins turned out to be highly suitable for the continuous-flow-mode adsorption of ReO₄⁻, revealing outstanding adsorption capacities before reaching column breakthrough. In this context, the novel anion-exchange resins developed offer a reference for further Re recovery strategies. Full article

Although cemented carbides have been manufactured by the powder metallurgy (P/M) technology for over a century now, systematic developmental efforts are still underway. In the present study, tool life improvements in metal grooving applications are the key objective. Four PVD-coated cemented carbides compositions, dedicated to groove steel, stainless steel, cast iron, and aluminium alloys, have been newly designed, along with their manufacturing conditions. Physical, mechanical and chemical characteristics—such as sintered density, modulus of elasticity, hardness, fracture toughness, WC grain size, and the chemical composition of the substrate material, as well as the chemical composition, microhardness, structure, and thickness of the coatings—have been studied. A series of grooving tests have also been conducted to assess whether modifications to the thus far marketed tool materials, tool geometries, and coatings can improve cutting performance. In order to compare the laboratory and application properties of the investigated materials with currently produced by reputable companies, commercial inserts have also been tested. The experimental results obtained indicate that the newly developed grooving inserts exhibit excellent microstructural characteristics, high hardness, fracture toughness, and wear resistance and that they show slightly longer tool life compared to the commercial ones. Full article

In the present paper, impedance spectroscopy was employed to study the corrosion and anodic oxidation of stainless steel (AISI 316L at 280 °C/9 MPa) in contact with the boron-free primary coolant of a small modular reactor at two levels of KOH concentration. Analysis of impedance spectra with a distribution of relaxation times revealed contributions from the oxide layer and its interface with the coolant. Glow-Discharge Optical Emission Spectroscopy (GDOES) was used to estimate the thickness and elemental composition of the formed oxides. A quantitative interpretation of the impedance data using the Mixed-Conduction Model allowed us to estimate the kinetic and transport parameters of oxide growth and dissolution, as well as iron dissolution through oxide. The film thicknesses following exposure agreed with ex-situ analyses. The obtained corrosion and release rates were used for comparison with laboratory and industrial data in nominal pressurized water reactor primary coolants. Full article

This article examines the physical properties, performance metrics, and cooling requirements of a range of superconducting materials, with a particular focus on their compatibility with hydrogen-based cryogenic systems. It analyses recent developments and challenges in this field, and considers how hydrogen cryomagnetic could transform superconducting technologies, making them economically viable and environmentally sustainable for a variety of critical applications. The discussion aims to provide insights into the intersection of metallic and ceramic superconductors with the hydrogen economy and to chart a path towards scalable and impactful solutions in the energy sector. Full article

The development of anode-free sodium metal batteries (AFSMBs) offers a promising pathway to achieve ultrahigh energy density and cost efficiency inherent to conventional sodium ion/metal batteries. However, irreversible Na plating/stripping and dendritic growth remain critical barriers. Herein, we demonstrate that separator engineering is a pivotal strategy for stabilizing AFSMBs. Through systematic evaluation of four separators—2500 separator (PP), 2325 separator (PP/PE/PP), glass fiber (GF), and an Al₂O₃-coated PE membrane, we reveal that the Al₂O₃-coated separator uniquely enables exceptional interfacial kinetics and morphological control. Na||Na symmetric cells with Al₂O₃ coated separator exhibit ultralow polarization (4.5 mV) and the highest exchange current density (1.77 × 10⁻² mA cm⁻²), while the anode-free AlC-NFPP full cells retain 91.6% capacity after 150 cycles at 2C. Specifically, the Al₂O₃ coating homogenizes Na⁺ flux, promotes dense and planar Na deposition, and facilitates near-complete stripping with minimal “dead Na”. This work establishes ceramic-functionalized separators as essential enablers of practical high-energy AFSMBs. Full article