Search Results (15)

Rhenium metal is extensively utilized in the aerospace industry for the manufacturing of various superalloys due to its unique properties, and plays an indispensable role in the field of high technology. Rhenium resources are primarily associated with copper, molybdenum, and other metal ores. Ammonium perrhenate is predominantly derived from copper and molybdenum ore roasting flue gas scrubbers containing various impurities in the rhenium-containing contaminated acid. The complex composition of the contaminated acid renders the enrichment and purification of ammonium perrhenate more challenging, necessitating further research and development of the technology. This paper reviews the research progress in ammonium perrhenate enrichment and purification technology, encompassing chemical precipitation, adsorption, extraction, ion exchange, extraction chromatography, and recrystallization. It analyses the advantages and limitations of various methods, with the aim of providing a reference for future developments in ammonium perrhenate enrichment and purification technology. Furthermore, the paper presents a prospective view on the development of ammonium perrhenate enrichment and purification technology, focusing on the objective of obtaining more selective purification materials and more efficient purification techniques for ammonium perrhenate. Full article

This study investigates the formation of metallic rhenium through Solution Combustion Synthesis (SCS), focusing on the thermodynamics, kinetics, and phase composition of the process. The impact of the fuel-to-oxidizer ratio (φ) on the synthesis of rhenium was evaluated, demonstrating that the stoichiometric ratio (φ = 1) leads to the highest combustion temperature and the formation of pure metallic rhenium, as confirmed by XRD. Deviation from this stoichiometric condition, either by fuel excess (φ > 1) or oxidizer excess (φ < 1), resulted in incomplete reduction and the formation of rhenium oxides (ReO₂ and ReO₃). Thermodynamic calculations revealed that under reducing conditions, metallic rhenium is the primary product while oxidizing conditions favor the formation of rhenium dioxide. Kinetic analysis of the thermal decomposition of ammonium perrhenate suggested that the process involves a multi-stage reaction, with the reduction of rhenium occurring in a stepwise manner. The findings provide new insights into the role of rhenium as both a metal and an oxidizer in SCS and emphasize the critical influence of the fuel/oxidizer ratio in controlling the phase composition and crystallinity of the final product. Full article

X-ray absorption fine structure (XAFS) spectroscopy, temperature-programmed reduction (TPR), and temperature-programmed hydride decomposition (TPHD) were employed to elucidate the structures of a series of PdRe/Al₂O₃ bimetallic catalysts for the selective hydrogenation of furfural. TPR evidenced low-temperature Re reduction in the bimetallic catalysts consistent of the migration of [ReO₄]⁻ (perrhenate) species to hydrogen-covered Pd nanoparticles on highly hydroxylated γ-Al₂O₃. TPHD revealed a strong suppression of β-PdH_x formation in the reduced catalysts prepared by (i) co-impregnation and (ii) [HReO₄] impregnation of the reduced Pd/Al₂O₃, indicating the formation of Pd-rich alloy nanoparticles; however, reduced catalysts prepared by (iii) [Pd(NH₃)₄]²⁺ impregnation of calcined Re/Al₂O₃ and subsequent re-calcination did not. Re L_III X-ray absorption edge shifts were used to determine the average Re oxidation states after reduction at 400 °C. XAFS spectroscopy and high-angle annular dark field (HAADF)-scanning transmission electron microscopy (STEM) revealed that a reduced 5 wt.% Re/Al₂O₃ catalyst contained small Re clusters and nanoparticles comprising Re atoms in low positive oxidation states (~1.5+) and incompletely reduced Re species (primarily Re⁴⁺). XAFS spectroscopy of the bimetallic catalysts evidenced Pd-Re bonding consistent with Pd-rich alloy formation. The Pd and Re total first-shell coordination numbers suggest that either Re is segregated to the surface (and Pd to the core) of alloy nanoparticles and/or segregated Pd nanoparticles are larger than Re nanoparticles (or clusters). The Cowley short-range order parameters are strongly positive indicating a high degree of heterogeneity (clustering or segregation of metal atoms) in these bimetallic catalysts. Catalysts prepared using the Pd(NH₃)₄[ReO₄]₂ double complex salt (DCS) exhibit greater Pd-Re intermixing but remain heterogeneous on the atomic scale. Full article

This paper presents a method for obtaining cobalt(II) perrhenate from waste derived from two types of materials, i.e., Li-ion battery scrap, or more precisely, battery mass, and superalloy scrap. Both of the above-mentioned materials are a source of Co. However, a source of rhenium is perrhenic acid produced from ammonium perrhenate (recycled) by the ion exchange method using resins. Co(OH)₂ can be precipitated from solutions resulting from the leaching of Li-ion battery mass, sludge from the Zn-Pb industry and superalloy scrap. The compound, after proper purification, can be used in a reaction with perrhenic acid to form Co(ReO₄)₂. The reaction should be conducted under the following conditions: time 1 h, room temperature, 30% excess of cobalt(II) hydroxide, and rhenium concentration in HReO₄ from about 20 g/dm³ to 300 g/dm³. This work shows that with the use of Co(OH)_2, obtained from waste, an anhydrous form of cobalt(II) perrhenate can be obtained, containing < 1000 ppm of the cumulative metal impurities. Full article

Methods for obtaining high-purity perrhenic acid (with metallic impurities content below 100 ppm) of a high concentration > 200 g/dm³ and entirely from secondary raw materials were compared. Comparative analyses of three methods were performed: electrodialysis, solvent extraction (research carried out directly as part of the Small Grant project acronym RenMet), and ion-exchange (developed as part of previous projects implemented by Łukasiewicz-IMN). The basic process parameters were selected as comparative indicators: efficiency and selectivity of the process, purity of the obtained product, availability and consumption of raw materials and reagents, equipment necessary to carry out the process, the profitability of the technology, and the ecological aspects, i.e., the possibility of managing the generated solid waste and post-production solutions. Analysis of the verified indicators allowed us to select the most economically and ecologically advantageous method of obtaining high-purity perrhenic acid from secondary raw materials. Its preparation using the ion-exchange method emphasizes the product’s purity and the process’s simplicity, using readily available waste materials and renewable ion-exchange resin, and is based on a sustainable circular economy. Full article

This work presents the research results on the development of an innovative, hydrometallurgical technology for the production of manganese(II) perrhenate dihydrate from recycled waste. These wastes are scraps of Ni-based superalloys containing Re and scraps of Li–ion batteries containing Mn—specifically, solutions from the leaching of black mass. This work presents the conditions for the production of Mn(ReO₄)₂·2H₂O. Thus, to obtain Mn(ReO₄)₂·2H₂O, manganese(II) oxide was used, precipitated from the solutions obtained after the leaching of black mass from Li–ion batteries scrap and purified from Cu, Fe and Al (pH = 5.2). MnO₂ precipitation was carried out at a temperature < 50 °C for 30 min using a stoichiometric amount of KMnO₄ in the presence of H₂O₂. MnO₂ precipitated in this way was purified using a 20% H₂SO₄ solution and then H₂O. Purified MnO₂ was then added alternately with a 30% H₂O₂ solution to an aqueous HReO₄ solution. The reaction was conducted at room temperature for 30 min to obtain a pH of 6–7. Mn(ReO₄)₂·2H₂O precipitated by evaporating the solution to dryness was purified by recrystallization from H₂O with the addition of H₂O₂ at least twice. Purified Mn(ReO₄)₂·2H₂O was dried at a temperature of 100–110 °C. Using the described procedure, Mn(ReO₄)₂·2H₂O was obtained with a purity of >99.0%. This technology is an example of the green transformation method, taking into account the 6R principles. Full article

The work presents the research results regarding the development of an innovative technology for the production of lithium perrhenate. The new technology is based entirely on hydrometallurgical processes. The source of lithium was solutions created during the processing of Li-ion battery masses, and the source of rhenium was perrhenic acid, produced from the scraps of Ni-based superalloys. The research showed that with the use of lithium carbonate, obtained from post-leaching solutions of Li-ion battery waste and properly purified (by washing with water, alcohol, and cyclic purification with CO₂), and perrhenic acid, lithium perrhenate can be obtained. The following conditions: room temperature, time 1 h, 30% excess of lithium carbonate, and rhenium concentration in the acid from 20 g/dm³ to 300 g/dm³, allowed to produce a compound containing a total of 1000 ppm of metal impurities. The developed technology is characterized by the management of all aqueous waste solutions and solid waste and the lack of loss of valuable metals such as rhenium and lithium after the initial precipitation step of lithium carbonate. Full article

The preparation of ammine complexes of transition metals having oxidizing anions such as permanganate and perrhenate ions is a great challenge due to possible reactions between ammonia and oxidizing anions during the synthesis of these materials. However, it has an important role in both the development of new oxidants in organic chemistry and especially in the preparation of mixed-metal oxide catalyst precursors and metal alloys for their controlled temperature decomposition reactions. Therefore, in this paper, synthetic procedures to prepare ammonia complexes of transition metal permanganate, pertechnetate, and perrhenate (the VIIB group tetraoxometallates) salts have been comprehensively reviewed. The available data about these compounds’ structures and spectroscopic properties, including the presence of hydrogen bonds that act as redox reaction centers during thermal decomposition, are given and evaluated in detail. The nature of the thermal decomposition products has also been summarized. The available information about the role of the ammine complexes of transition metal permanganate salts in organic oxidation reactions, such as the oxidation of benzyl alcohols and regeneration of oxo-compounds from oximes and phenylhydrazones, including the kinetics of these processes, has also been collected. Their physical and chemical properties, including the thermal decomposition characteristics of known diammine (Ag(I), Cd, Zn, Cu(II), Ni(II)), triammine (Ag(I)), and simple or mixed ligand tetraammine (Cu(II), Zn, Cd, Ni(II), Co(II), Pt(II), Pd(II), Co(III)), Ru(III), pentaammine (Co(III), Cr(III), Rh(III) and Ir(III)), and hexaammine (Ni(II), Co(III), Cr(III)) complexes of transition metals with tetraoxometallate(VII) anions (M = Mn, Tc and Re), have been summarized. The preparation and properties of some special mixed ligand/anion/cation-containing complexes, such as [Ru(NH₃)₄(NO)(H₂O)](ReO₄)₂, [Co(NH₃)₅(H₂O)](ReO₄)₂, [Co(NH₃)₅X](MnO₄)₂ (X = Cl, Br), [Co(NH₃)₆]Cl₂(MnO₄), [Co(NH₃)₅ReO₄]X₂ (X = Cl, NO₃, ClO₄, ReO₄), and K[Co(NH₃)₆]Cl₂(MnO₄)₂, are also included. Full article

The β⁻ emitter, rhenium-188 (¹⁸⁸Re), has long been recognized as an attractive candidate for targeted cancer radionuclide therapy (TRNT). This transition metal shares chemical similarities with its congener element technetium, whose nuclear isomer technetium-99m (^99mTc) is the current workhorse of diagnostic nuclear medicine. The differences between these two elements have a significant impact on the radiolabelling methods and should always receive critical attention. This review aims to highlight what needs to be considered to design a successful radiopharmaceutical incorporating ¹¹⁸Re. Some of the most effective strategies for preparing therapeutic radiopharmaceuticals with ¹⁸⁸Re are illustrated and rationalized using the concept of the inorganic functional group (core) and a simple ligand field theoretical model combined with a qualitative definition of frontiers orbitals. Of special interest are the Re(V) oxo and Re(V) nitrido functional groups. Suitable ligands for binding to these cores are discussed, successful clinical applications are summarized, and a prediction of viable future applications is presented. Rhenium-188 decays through the emission of a high energy beta particle (2.12 MeV max energy) and a half-life of 16.9 h. An ideal biological target would therefore be a high-capacity target site (transporters, potential gradients, tumour microenvironment) with less emphasis on saturable targets such as overexpressed receptors on smaller metastases. Full article

⁹⁹Tc is one of the predominant fission products of ²³⁵U and an important component of nuclear industry wastes. The long half-life and specific activity of ⁹⁹Tc (212,000 y, 0.63 GBq g⁻¹) makes Tc a hazardous material. Two principal ways were proposed for its disposal, namely, long-term storage and transmutation. Conversion to metal-like technetium matrices is highly desirable for both cases and for the second one the reasonably high Tc purity was important too. Tetramethylammonium pertechnetate (TMAP) was proposed here as a prospective precursor for matrix manufacture. It provided with very high decontamination factors from actinides (that is imperative for transmutation) by means of recrystallisation and it was based on the precise data on TMAP solubility and thermodynamics accomplished in the temperature range of 3–68 °C. The structure of solid pertechnetates were re-estimated with precise X-ray structure solution and compared to its Re and Cl analogues and tetrabutylammonium analogue as well. Differential thermal and evolved gas analysis in a flow of Ar–5% H₂ gas mixture showed that the major products of thermolysis were pure metallic technetium in solid matrix, trimethylammonium, carbon dioxide, and water in gas phase. High decontamination factors have been achieved when TMAP was used as an intermediate precursor for Tc. Full article

Thallium (Tl) is an extremely toxic rare metal to the eco-environment. Trace thallium impurity in ammonium perrhenate is harmful to the high-temperature mechanical properties of rhenium metal used for aeroengine single crystal blade. The di(2-ethylhexyl) phosphoric acid (P204) extraction to remove thallium in ammonium perrhenate solution without additive was innovatively proposed. The migration behavior of trace thallium with the concentration of P204, saponification degree and organic/aqueous phase (O/A) ratio, distribution law of thallium in the extraction system of P204, and mechanism of thallium removal were revealed. It was found Tl removal was rapidly increased to 98.5%, at conditions of P204 0.75 mol/L saponified 70% by ammonia, Tl 3.27 mg/L, O/A 1:1, T 298.15 ± 2 K, 250 rpm, and 3 min. McCabe-Thiele Tl extraction equilibrium isotherms indicates Tl concentration of raffinate less than 18.7 μg/L, a theoretical extraction of two stages and a theoretical stripping of two stages are required when both O/A work lines were at 1.0. Therefore, the method of the P204 solvent extraction system can effectively extract Tl in the forms of TlA(org), TlA₃(org), TlOHA₂(org), and Tl(OH)₂A(org). Meanwhile, the new approach can be a promising process for ammonium rhenate refining. Full article

Lead sludge from copper production is a source of rare metals, such as rhenium and osmium, whose content reaches 0.06–0.08% and 0.0025–0.0050%, respectively. The base of the sludge consists of lead sulfate. A method of reductive smelting of lead sludge from copper smelting production at 1000–1100 °C has been developed. Coke was used as a reducing agent and sodium sulfate as a slag-forming material. Optimal conditions for selective extraction of rare metals in smelting products were found: osmium in the form of metallic form into raw lead and rhenium in the form of perrhenate compound Na₅ReO₆ into sodium-sulfate slag. The developed technology makes it possible to extract rhenium with a high degree of extraction in the form of water-soluble compounds for the subsequent production of commercial salts of rhenium by the known hydrometallurgical methods. The content of rhenium in the slag phase is 0.18–0.25%, with its initial content in the slime of 0.06–0.08%. The degree of rhenium concentration at the first stage of processing is 3–3.2 times in the form of water-soluble perrhenate. Osmium and lead do not form solid solutions; osmium in crude lead is mainly concentrated in the lower zones of lead. A method of obtaining a concentrate containing 53–67% osmium from raw lead with an initial content of 0.0025–0.0050% in the slurry and a concentration number of 13,000–21,000 times has been proposed. Full article

We have reported the synthesis of a new kind of composite combining a rhenium precursor and active carbon. Similarly to other refractory metals, rhenium exhibits several oxidation states that makes it an ideal candidate for redox-type energy storage materials. A simple impregnation of pretreated active carbon with ammonium perrhenate allowed to produce an electrode material with an enhanced specific capacitance. There was not any observed detrimental effect of metal species on the cycle life of the electrode. A small increase in charge transfer resistance was counter-balanced by the improved impedance in the whole examined range. Full article

Rhenium is an element that exhibits a broad range of oxidation states. Synthesis paths of selected rhenium compounds in its seventh oxidation state, which are common precursors for organic reaction catalysts, were presented in this paper. Production technologies for copper perrhenate, aluminum perrhenate as well as the ammonia complex of cobalt perrhenate, are thoroughly described. An ion exchange method, based on Al or Cu metal ion sorption and subsequent elution by aqueous perrhenic acid solutions, was used to obtain perrhenates. The produced solutions were neutralized to afford the targeted aluminum perrhenate and copper perrhenate products in high purity. The developed technologies allow one to manage the wastes from the production of these perrhenates as most streams were recycled. Hexaamminecobalt(III) perrhenate was produced by a newly developed method enabling us to produce a high purity compound in a reaction of spent hexaamminecobalt(III) chloride solution with a perrhenic acid. All prepared compounds are the basis for precursor preparation in organic catalysis. Full article

Methods for the preparation of selected metal perrhenates and their mixtures are presented in this paper. These materials are suitable for reduction, and therefore for production of alloy powders containing rhenium and other superalloy components, i.e., Cr, Ni and Co. Prepared compounds may be also used as substrates for electrowinning of binary and ternary rhenium alloys. All developed methods are based on an ion exchange technique. This technique allows management of waste solutions, limitation of valuable metals losses, and, importantly, production of high-purity components. Full article