Search Results (229)

This study discloses the noncovalent immobilization of a bienzyme cascade composed of glucose oxidase (GOx) and horseradish peroxidase (HRP) onto magnetically responsive polyamide microparticles (PA MPs). Porous PA6, PA4, and PA12 MPs containing iron fillers were synthesized via activated anionic ring-opening polymerization in suspension, alongside neat PA6 MPs used as a reference. Four hybrid catalytic systems (GOx/HRP@PA) were prepared through sequential adsorption of HRP and GOx onto the various PA MP supports. The initial morphologies of the supports and the hybrid biocatalysts were characterized by SEM, followed by evaluation of the catalytic performance using a two-step glucose oxidation cascade process. Among all systems, the GOx/HRP@PA4-Fe complex exhibited the highest activity, being approximately 1.5 times greater than the native enzyme dyad, followed by the PA6-supported system with slightly inferior performance. All systems obeyed Michaelis–Menten kinetics, with the immobilized cascades displaying higher Kₘ and Vₘₐₓ values than the non-immobilized enzyme pair while maintaining comparable catalytic efficiencies, CE (CE = k_cat/Kₘ). Subsequently, the immobilized and native enzyme systems were employed for the polymerization of aniline. According to UV–VIS, complete monomer conversion was achieved within 24 h for selected catalysts, and FTIR analysis confirmed the formation of polyaniline in the emeraldine base form without the use of template molecules. These findings highlight the potential of Fe-containing polyamide microparticles as efficient supports for the sustainable, enzyme-mediated synthesis of intrinsically conductive aromatic polymers. Full article

Magnetorheological (MR) foams represent a class of smart materials with unique tunable viscoelastic properties when subjected to external magnetic fields. Combining porous structures with embedded magnetic particles, these materials address challenges such as leakage and sedimentation, typically encountered in conventional MR fluids while offering advantages like lightweight design, acoustic absorption, high energy harvesting capability, and tailored mechanical responses. Despite their potential, challenges such as non-uniform particle dispersion, limited durability under cyclic loads, and suboptimal magneto-mechanical coupling continue to hinder their broader adoption. This review systematically addresses these issues by evaluating the synthesis methods (ex situ vs. in situ), microstructural design strategies, and the role of magnetic particle alignment under varying curing conditions. Special attention is given to the influence of material composition—including matrix types, magnetic fillers, and additives—on the mechanical and magnetorheological behaviors. While the primary focus of this review is on MR foams, relevant studies on MR elastomers, which share fundamental principles, are also considered to provide a broader context. Recent advancements are also discussed, including the growing use of artificial intelligence (AI) to predict the rheological and magneto-mechanical behavior of MR materials, model complex device responses, and optimize material composition and processing conditions. AI applications in MR systems range from estimating shear stress, viscosity, and storage/loss moduli to analyzing nonlinear hysteresis, magnetostriction, and mixed-mode loading behavior. These data-driven approaches offer powerful new capabilities for material design and performance optimization, helping overcome long-standing limitations in conventional modeling techniques. Despite significant progress in MR foams, several challenges remain to be addressed, including achieving uniform particle dispersion, enhancing viscoelastic performance (storage modulus and MR effect), and improving durability under cyclic loading. Addressing these issues is essential for unlocking the full potential of MR foams in demanding applications where consistent performance, mechanical reliability, and long-term stability are crucial for safety, effectiveness, and operational longevity. By bridging experimental methods, theoretical modeling, and AI-driven design, this work identifies pathways toward enhancing the functionality and reliability of MR foams for applications in vibration damping, energy harvesting, biomedical devices, and soft robotics. Full article

With the continuous advancement of electromagnetic protection technologies, the development of lightweight electromagnetic wave-absorbing materials with excellent absorption performance has become a critical challenge in the field. In this study, commercially available hollow glass microspheres (HGMs) were employed as templates, and Ni²⁺/Co²⁺ metal ions were used to catalyze the polymerization of dopamine (PDA), forming HGM@Ni_xCo_y/PDA precursors. Subsequent high-temperature pyrolysis yielded lightweight composite absorbing materials, denoted as HGM@Ni_xCo_y/C. This material integrates dielectric loss, conductive loss, magnetic loss, and resonance absorption mechanisms, exhibiting outstanding electromagnetic wave absorption properties. The absorption performance can be effectively tuned by adjusting the Ni-to-Co ratio, with the optimal performance observed at an atomic ratio of 2:3. At a filler loading of 20 wt.%, HGM@Ni₂Co₃/C achieved an effective absorption bandwidth (EAB) of 6.83 GHz (ranging from 10.53 to 17.36 GHz) and a minimum reflection loss (RL_min) of −27.26 dB. These results demonstrate that the synergistic combination of hollow glass bubbles and carbon-based magnetic components not only significantly reduces the material density and required filler content but also enhances overall absorption performance, highlighting its great potential in the development of lightweight and high-efficiency electromagnetic wave absorbers. Full article

In the pursuit of environmental sustainability, reduced emissions, and alignment with circular economy principles, bio-epoxy resin nanocomposites have emerged as a promising alternative to traditional petroleum-based resins. This study investigates the development of novel bio-epoxy nanocomposites incorporating iron-oxide nanoparticles (Fe₂O₃, MnP) as multifunctional fillers at loadings of 0.5 wt.% and 3.0 wt.%. MnP nanoparticles were synthesized and subsequently functionalized with citric acid (MnP-CA) to enhance their surface properties. Comprehensive characterization of MnP and MnP-CA was performed using X-ray diffraction (XRD) to determine the crystalline structure, attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR), thermogravimetric analysis (TGA), and zeta potential measurements to confirm surface functionalization. The bio-epoxy resins matrix (bio-EP), optimized for compatibility with MnP and MnP-CA, was thoroughly analyzed in terms of chemical structure, thermal stability, curing behavior, dynamic–mechanical properties, and surface characteristics. Non-isothermal differential scanning calorimetry (DSC) was employed to evaluate the curing kinetics of both the neat (bio-EP) and the MnP/MnP-CA-reinforced composites, offering insights into the influence of nanoparticle functionalization on the resin system. Surface zeta potential measurements further elucidated the effect of filler content on the surface charge and hydrophilicity. Magnetic characterization revealed superparamagnetic behavior in all MnP- and MnP-CA-reinforced (bio-EP) composites. This research provides a foundational framework for the design of green bio-epoxy nanocomposites, demonstrating their potential as environmentally friendly materials and representing an emerging class of sustainable alternatives. The results underscore the viability of bio-epoxy systems as a transformative solution for advancing sustainable resin technologies across eco-conscious industries. Full article

In this paper, magnetically responsive graphene/boron nitride/iron oxide fillers were prepared by growing iron oxide on the surface of graphene/boron nitride fillers via liquid-phase reaction. By adding the composite filler into the epoxy resin and utilising magnetic field-assisted curing, the composites were prepared to effectively improve the thermal conductivity of the composites while maintaining the insulating properties. The thermal conductivity of the composite filler is 2.1 Wm⁻¹K⁻¹, and the volume resistance is 4.63 × 10¹² Ω·cm when the mass ratio of the composite filler is 25%, and the thermal stability and ablation resistance of the composites are improved compared with that of the pure epoxy resin. Full article

Magnetic pulse welding (MPW) is a promising solid-state joining process that utilizes electromagnetic forces to create high-speed, impact-like collisions between two metal components. This welding technique is widely known for its ability to join dissimilar metals, including aluminum, steel, and copper, without the need for additional filler materials or fluxes. MPW offers several advantages, such as minimal heat input, no distortion or warping, and excellent joint strength and integrity. The process is highly efficient, with welding times typically ranging from microseconds to milliseconds, making it suitable for high-volume production applications in sectors including automotive, aerospace, electronics, and various other industries where strong and reliable joints are required. It provides a cost-effective solution for joining lightweight materials, reducing weight and improving fuel efficiency in transportation systems. This contribution concerns an application for the automotive sector (body-in-white) and specifically examines the welding of AA6082-T6 aluminum alloy with HC420LA cold-rolled micro-alloyed steel. One of the main aspects for MPW optimization is the determination of the process window that does not depend on the equipment used but rather on the parameters associated with the physical mechanisms of the process. It was demonstrated that process windows based on contact angle versus output voltage diagrams can be of interest for production use for a given component (shock absorbers, suspension struts, chassis components, instrument panel beams, next-generation crash boxes, etc.). The process window based on impact pressures versus impact velocity for different impact angles, in addition to not depending on the equipment, allows highlighting other factors such as the pressure welding threshold for different temperatures in the impact zone, critical transition speeds for straight or wavy interface formation, and the jetting/no jetting effect transition. Experimental results demonstrated that optimal welding conditions are achieved with impact velocities between 900 and 1200 m/s, impact pressures of 3000–4000 MPa, and impact angles ranging from 18–35°. These conditions correspond to optimal technological parameters including gaps of 1.5–2 mm and output voltages between 7.5 and 8.5 kV. Successful welds require mean energy values above 20 kJ and weld specific energy values exceeding 150 kJ/m². The study establishes critical failure thresholds: welds consistently failed when gap distances exceeded 3 mm, output voltage dropped below 5.5 kV, or impact pressures fell below 2000 MPa. To determine these impact parameters, relationships based on Buckingham’s π theorem provide a viable solution closely aligned with experimental reality. Additionally, shear tests were conducted to determine weld cohesion, enabling the integration of mechanical resistance isovalues into the process window. The findings reveal an inverse relationship between impact angle and weld specific energy, with higher impact velocities producing thicker intermetallic compounds (IMCs), emphasizing the need for careful parameter optimization to balance weld strength and IMC formation. Full article

This study presents the fabrication and characterization of hybrid magneto-responsive composites (hMRCs), composed of recyclable components: magnetite microparticles (MMPs) as fillers, lard as a natural binding matrix, and cotton fabric for structural reinforcement. MMPs are obtained by in-house plasma-synthesis, a sustainable, efficient, and highly tunable method for producing high-performance MMPs. hMRCs are integrated into flat capacitors, and their electrical capacitance (C), resistance (R), dielectric permittivity (${ϵ}^{\prime }$), and electrical conductivity ($\sigma$) are investigated under a static magnetic field, uniform force field, and an alternating electric field. The experimental results reveal that the electrical properties of hMRCs are dependent on the volume fractions of MMPs and microfibers in the fabric, as well as the applied magnetic flux density (B) and compression forces (F). C shows an increase with both B and F, while R decreases due to improved conductive pathways formed by alignment of MMPs. $\sigma$ is found to be highly tunable, with increases of up to 300% under combined field effects. In the same conditions, C increases up to 75%, and R decreases up to 80%. Thus, by employing plasma-synthesized MMPs, and commercially available recyclable lard and cotton fabrics, this study demonstrates an eco-friendly, low-cost approach to designing multifunctional smart materials. The tunable electrical properties of hMRCs open new possibilities for adaptive sensors, energy storage devices, and magnetoelectric transducers. Full article

Soft magnetic materials are crucial in motors, generators, transformers, and many electronic devices. We synthesized the FeSi soft magnetic composites (SMCs) with different doping contents of Fe₂O₃ nanopowders as fillers via the hot-press sintering technique. This work explores the incorporation of high-resistivity magnetic fillers through a novel compaction technique and investigates the influence of Fe₂O₃ nanopowder on the structure and magnetic properties of Fe₂O₃ nanopowder-filled composites. The finding reveals that Fe₂O₃ nanopowders effectively fill the air gaps between FeSi powders, increasing SMC density. Moreover, all samples exhibit excellent effective permeability frequency stability, ranging from 15 kHz to 100 kHz. Notably, the effective permeability µ_e improves from 22.32 to 30.45, a 36.42% increase, when the Fe₂O₃ doping concentration increases from 0 to 2 wt%. Adding Fe₂O₃ nanopowders also enhances electrical resistivity, leading to a 37.21% reduction in eddy current loss in samples for 5 wt% Fe₂O₃ addition, compared to undoped samples. Furthermore, as Fe₂O₃ content increases from 0 to 5 wt%, the power loss P_cv of the Fe₂O₃-doped Fe-6.5Si SMCs decreases from 25.63 kW/m³ to 16.13 kW/m³, a 37% reduction. These results suggest that Fe₂O₃-doped FeSi SMCs, with their superior soft magnetic properties, hold significant potential for use in high-power and high-frequency electronic applications. Full article

The primary resonance responses of high-performance nanocomposite materials used in spacecraft components in complex electromagnetic field environments were investigated. Simultaneously considering the interfacial effect, agglomeration effect, and percolation threshold, a theoretical model that can predict Young’s modulus and electrical conductivity of graphene nanocomposites is developed by the effective medium theory (EMT), shear lag theory, and the Mori-Tanaka method. The magnetoelastic vibration equation for an axially moving graphene nanocomposite current-carrying beam was derived via the Hamilton principle. The amplitude-frequency response equations were obtained for different external loading conditions. The study reveals the significant role of graphene concentration, external force, and magnetic field on the system’s primary resonance, highlighting how electromagnetic forces play a critical role similar to external excitation forces. It is shown that the increase in graphene content could lead the system from period-doubling motion into chaotic behavior. Moreover, an enhanced magnetic field strength may lower the minimum graphene concentration needed for period-doubling motion. This work provides new insights into controlling nonlinear vibrations of such systems through applied electromagnetic fields, emphasizing the importance of designing multifunctional nanocomposites in multi-physics coupled environments. The concentration of graphene filler would significantly affect the primary resonance and bifurcation and chaos behaviors of the system. Full article

Recently, various biocompatible and biodegradable materials have garnered significant attention as cosmetic fillers for skin rejuvenation. Among these, poly ε-caprolactone (PCL), poly L-lactic acid (PLLA), poly D,L-lactic acid (PDLLA), and polydioxanone (PDO) microspheres have been developed and commercialized as a dermal filler. However, its irregularly hydrophobic microspheres pose hydration challenges, often causing syringe needle blockages and side effects such as delayed onset nodules and papules after the procedure. In this study, we synthesized a polyethylene glycol-poly D,L-lactic acid (mPEG-PDLLA) copolymer to address the limitations of conventional polymer fillers. Comprehensive characterization of the copolymer was performed using nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy, and differential scanning calorimetry. The mPEG-PDLLA copolymers demonstrated a unimodal size distribution of approximately 121 ± 20 nm in an aqueous solution. The in vitro cytotoxicity and collagen genesis of mPEG-PDLLA copolymers were evaluated using human dermal fibroblast cells. In this study, angiogenesis was observed over time in hairless mice injected with mPEG-PDLLA copolymers, confirming its potential role in enhancing collagen synthesis. To assess the inflammatory response, the expression levels of the genes MMP1 and IL-1β were analyzed. Additionally, gene expression levels such as transforming growth factor-β and collagen types I and III were compared with Rejuran^® in animal studies. The newly developed collagen-stimulating PEGylated PDLLA may be a safe and effective option for skin rejuvenation. Full article

The active and passive components of transformer electrical equipment have reached their limits regarding modernization and optimization, leading to the implementation of innovative approaches. This is particularly relevant for mobile and autonomous energy complexes due to the introduction of increased frequency, which can be advantageous, especially in geoengineering, where the energy efficiency of electrical equipment is crucial. The new design of transformer equipment utilizing cryogenic technologies incorporates high-temperature superconducting (HTS) windings, a dielectric filler made of liquid nitrogen, and a three-dimensional magnetic system based on amorphous alloys. The finite element method showed that the skin effect does not impact HTS windings compared to conventional designs when the frequency increases. The analysis and synthesis of the parameters of the magnetic system made from amorphous iron and HTS windings in an HTS transformer with a dielectric medium of liquid nitrogen at a temperature of 77 K were performed, significantly reducing the mass and size characteristics of the HTS transformer compared to traditional counterparts while eliminating environmental and fire hazards. Based on these studies, an experimental prototype of an industrial HTS transformer with a capacity of 25 kVA was designed and manufactured. Full article

In order to improve the dielectric properties of existing thermosetting resins, taking advantage of reactive fillers is a simple and feasible option. In this paper, we synthesized a new double epoxycyclohexane double-decker silsesquioxane (DEDDSQ), in which the structure of aliphatic epoxy resin introduced into DDSQ successfully, and the resulting structure of DEDDESQ is confirmed by Fourier transform infrared (FTIR), nuclear magnetic resonance (NMR) spectroscopy, and mass spectrometry (MS). Cyanate ester resin was selected as the case study for the application of DEDDSQ as reactive fillers. A CE/E51/DEDDSQ nanocomposite was fabricated by incorporating a small proportion of E51 resin and DEDDSQ into cyanate ester resin to enhance its comprehensive properties. X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) analyses demonstrated that DEDDSQ dispersed uniformly within the resin matrix. Dynamic mechanical analysis (DMA) demonstrated that the CE/E51/8.0DEDDSQ nanocomposites exhibit excellent thermal properties. The glass transition temperature (T_g) of the nanocomposite was measured to be 264 °C, indicating its excellent thermal stability. Dielectric property measurements showed that the addition of DEDDSQ reduced the dielectric constant of the cyanate ester resin, with the CE/E51/8.0DEPOSS nanocomposite exhibiting a dielectric constant of 2.47 at 1 MHz. Full article

Magnetic ionic liquid (MIL) based on alkyl phosphonium cation was used as a curing agent for developing epoxy nanocomposites (ENCs) modified with a graphene nanoplatelet (GNP)/carbon nanotube (CNT) hybrid filler. The materials were prepared by a solvent-free procedure involving ball-milling technology. ENCs containing as low as 3 phr of filler (GNP/CNT = 2.5:0.5 phr) exhibited electrical conductivity with approximately six orders of magnitude greater than the system loaded with GNP = 2.5 phr. Moreover, the use of MIL (10 phr) resulted in ENCs with higher conductivity compared with the same system cured using conventional aliphatic amine. The filler dispersion within the epoxy matrix was confirmed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electromagnetic interference shielding effectiveness (EMI SE), evaluated in the X- and Ku-band frequency range, revealed a great contribution of the absorption mechanism for the ENC containing the hybrid filler and cured with MIL. Moreover, the best microwave-absorbing response was achieved with the ENC containing GNP/CNT = 2.5/0.5 phr, and cured with ML, which a minimum RL of −23.61 dB and an effective absorption bandwidth of 5.18 GHz were observed for thickness of 1.5 mm. In summary, this system is a promising material for both civilian and military applications due to its simple and scalable nanocomposite preparation method, the lightweight nature of the composites resulting from the low filler content, the commercial availability and cost-effectiveness of GNP, and its high electromagnetic wave attenuation across a broad frequency range. Full article

Additive manufacturing, such as the 3D printing of composite materials for electronics is rapidly evolving, enabling the production of advanced electric and magnetic composites with tailored properties. These materials require special printing conditions and advanced control to maintain the desired material properties during the 3D printing process and in the final product design. Hence, determining the heating and energy consumption and estimating the efficiency of 3D printing is essential. This work modeled the fused filament fabrication 3D printing of composite materials with a polymer carrier matrix. A 3D time-dependent thermal model of a 3D printer extruder was developed and implemented using the finite element method to study and improve the efficiency of 3D printing. As the filler content influences the operational parameters and process energy consumption of the 3D printing process, the transient heating process parameters were estimated using different composite modifier contents. Two types of modifiers were considered: Fe₂O₃ and CaO, both mixed in a PLA carrier material. The volumetric fill ratio of the two modifiers did not exceed 45%, as the mixing dependency of the material properties is linear in this range. The power fluxes and power efficiency were estimated. The results provide new possibilities for better control methodologies and advanced additive manufacturing for new materials in electronics. Operational control can accelerate the 3D printing process, speeding up the heating of 3D-printed composite materials and reducing the printing time and total energy consumption. Furthermore, this research provides directions for new advanced 3D printing extruder designs with better power and energy heating efficiency. Full article

The growing environmental concerns associated with petrochemical-based adhesives have driven interest in sustainable alternatives. This study investigates the use of bio-oil, derived from municipal sewage sludge (MSS) through hydrothermal liquefaction (HTL), as a reactive filler in polymeric methylene diphenyl diisocyanate (pMDI) wood adhesives. The bio-oil, rich in hydroxyl and carbonyl functional groups, was characterized using FTIR (Fourier transform infrared spectroscopy), elemental analysis, and NMR (nuclear magnetic resonance). These functional groups interact with the isocyanate groups of pMDI, enabling crosslinking and enhancing adhesive performance. Various MSS bio-oil and pMDI formulations were evaluated for tensile shear strength on Southern yellow pine veneers under dry and wet conditions. The formulation with a 1:4 bio-oil to pMDI weight ratio exhibited the best performance, achieving tensile shear strengths of 1.96 MPa (dry) and 1.66 MPa (wet). Higher bio-oil content led to decreased adhesive strength, attributed to reduced crosslinking and increased moisture sensitivity. This study demonstrates the potential of MSS-derived bio-oil as a sustainable additive in pMDI adhesives, offering environmental benefits without significantly compromising adhesive performance and marking a step toward greener wood adhesive solutions. Full article