Search Results (87)

An integrated hydrometallurgical process for the recovery of vanadium from spent petrochemical catalysts and the production of high-purity ammonium metavanadate (AMV) was developed and experimentally validated. Alkaline leaching of roasted vanadium-bearing catalysts resulted in vanadium extraction of 90%–95%, producing a solution containing 37.0 g/L V₂O₅ together with phosphorus, sulfur, silicon, and molybdenum impurities. Two purification approaches, ion-exchange sorption and magnesium oxide treatment, were evaluated for impurity removal. Sorption using the macro porous anion-exchange resin Biolite 200U provided effective silicon removal but resulted in significant vanadium losses (up to 19.6%) due to co-sorption of vanadium and phosphorus. In contrast, magnesium oxide treatment at 70–80 °C reduced the phosphorus concentration from 0.39 to 0.04 g/L (approximately 90% removal) and completely removed silicon while limiting vanadium losses to less than 2.5%. Following purification, ammonium metavanadate was precipitated using ammonium chloride at a V₂O₅:NH₄Cl molar ratio of 1:2 and pH 8.8–9.0, achieving approximately 99% vanadium recovery. X-ray diffraction analysis confirmed the formation of single-phase NH₄VO₃ after solution purification, whereas precipitation from untreated solutions resulted in contamination by alumina-bearing phases. The proposed process provides an effective route for producing purified ammonium metavanadate suitable for subsequent conversion into metallurgical-grade V₂O₅. The ultimate goal of the proposed technology is the production of metallurgical-grade ferrovanadium (FeV80). Because AMV is thermally converted to V₂O₅ with a weight loss of approximately 24%–25%, phosphorus and sulfur concentrations in AMV must be maintained below approximately 0.04 wt.% to ensure compliance with the impurity requirements of FeV80 according to GOST 27130-94. Full article

Thermochemical heat storage technology serves as an effective approach for efficient recovery and cross-seasonal storage of low-grade waste heat. However, traditional packed-bed heat exchange methods in industrial applications are prone to material contamination and performance degradation due to impurities in waste heat gases. To address this, this study proposes and constructs a thermochemical heat storage system based on moving-bed indirect heat exchange, using magnesium sulfate heptahydrate (MgSO₄·7H₂O) as the heat storage medium. The system investigates its desorption and heat storage characteristics within the moving bed. A small-scale moving-bed experimental platform was established, incorporating a vacuum-assisted system to promptly remove water vapor generated during desorption. The experimental system examines the effects of different operating parameters (e.g., inlet water temperature and flow rate) on particle temperature fields, desorption rates, and overall heat transfer performance. Results demonstrate that MgSO₄·7H₂O exhibits excellent heat storage stability and reaction controllability in the medium-low temperature range (60–95 °C). Increasing inlet water temperature and flow rate enhances desorption processes, but high temperatures also lead to increased temperature gradients, reducing waste heat recovery rates. Practical applications require optimizing the balance between heat transfer enhancement and desorption time. Compared to conventional heat storage particles, the moving-bed system using magnesium sulfate heptahydrate achieves approximately 30% higher overall heat transfer coefficient. Compared to traditional packed beds, the moving-bed heat exchange method demonstrates superior heat transfer uniformity and storage efficiency. This study validates the feasibility of the “moving-bed + thermochemical heat storage + vacuum desorption” technology under non-clean heat source conditions, providing experimental evidence and technical references for efficient industrial waste heat recovery and high-density storage. Full article

Hydrogen is frequently incorporated in alkaline-earth oxides during crystal growth or post-deposition annealing. For MgO, several studies in the past showed that interstitial monatomic hydrogen can also favourably bind with oxygen vacancies to form stable substitutional defect complexes (substitutional hydrogen or U-defect centers). The present study reports first-principles density-functional calculations of the formation energies of both interstitial and substitutional forms of the hydrogen impurity in MgO. Determination of the site-resolved densities of electronic states allowed for a detailed identification of the nature of the impurity-induced levels, both in the valence-energy region and inside the band gap of the host. The stability and diffusion mechanisms of both hydrogen defects was also studied with the aid of nudged elastic-band (NEB) calculations. Interstitial hydrogen was found to be an amphoteric defect with the lower formation energy for any realistic environment conditions (temperature and oxygen partial pressure). The NEB calculations showed that it is a fast-diffusing species when it is thermodynamically stable as a positively-charged state (bare proton). In contrast, the hydrogen-vacancy complex is a shallow donor, extremely stable against dissociation and virtually immobile as an isolated defect. Its formation is found to be favoured for a range of mid-gap Fermi-level positions where positively-charged interstitial hydrogen and neutral oxygen vacancies (F centers) are both thermodynamically stable low-energy defects. The present findings are consistent with the established consensus on the electrical activity of hydrogen in MgO as well as with experimental observations reporting the remarkable thermal stability of substitutional hydrogen defects and their ability to act as electron traps. Full article

By tuning the extrusion parameters, the corrosion performances of as-extruded Mg-0.5Zn(-0.2X) alloys (X: Ca/Sr/Ag/In/Cu, denoted as Z05, Z0502-Ca, Z0502-Sr, Z0502-Ag, Z0502-In and Z0502-Cu, respectively) with similar grain sizes were investigated and compared with their as-cast counterparts. The formed Fe-Si precipitates after hot processing significantly accelerate the corrosion rates of Z05, Z0502-Ag and Z0502-In, whereas the driving force from the Fe-encapsulated MgCaSi(Fe) and MgSrSi(Fe) precipitates are not as strong in Z0502-Ca and Z0502-Sr. Impacts from Fe impurity in Z0502-Cu are masked in the fast corrosion due to the noble Mg2Cu intermetallics. Fe precipitation during hot processing is critical for micro-alloyed systems, as the changes in intermetallic/impurity distributions impact the corrosion performances profoundly. The enthalpy of formation and the potential difference are the key factors that influence the distribution of precipitate during hot processing. Full article

Honey is a traditional remedy, with its biologically active compounds being responsible for its properties. The aim of this study was to characterize linden honey from a physico-chemical point of view as well as its antimicrobial and antibiofilm potential. Two samples of linden honey with different origins were subjected to physico-chemical analyses, including the determination of water content, impurities, dry matter, acidity, pH, reducing sugar content, total phenol content, flavonoids, antioxidant potency by DPPH, and mineral content. The microbiological analysis involved determining the inhibition rates of microbial growth and the antibiotic capacity of linden honey against ten standardized bacterial strains and five bacterial strains isolated from patients. The analyzed linden honey can be characterized based on physico-chemical parameters as having a slightly increased water content, moderate acidity, rich in antioxidants, and a balanced pH. The average concentrations of macroelements and microelements in the honey samples showed that potassium was the dominant mineral element, followed by calcium and magnesium. The heavy metal content was consistent with European and international standards. The chemical content of linden honey influenced its antimicrobial and antibiofilm potential. In Gram-positive bacteria, inhibition rates were between 70.83 and 91.28% (sample A) and 71.14–90.16% (sample B) when applying concentration c1. For Gram-negative bacteria, values ranged between 63.91 and 78.30% (sample A) and 46.56–90.92% (sample B) at concentration c1. In bacterial strains isolated from patients, the inhibition rate values were between 75.42 and 85.69% (sample A) and 78.31–86.22% (sample B) when applying concentration c1. The antimicrobial and antibiofilm potential was highlighted in all bacterial strains studied, with differences occurring depending on the concentration of honey tested and the type of bacterial strain studied. Full article

Under specific temperature and strain rate conditions, certain materials, such as low-carbon steels and select magnesium and aluminum alloys, experience a localized deformation phenomenon known as the Lüders effect. This behavior manifests as a well-defined yield point, after which the stress–strain response transitions into a plateau phase. Experimentally observed through full-field tests, the Lüders effect appears in the form of a band(s). This manuscript presents, for the first time, a systematic study of interrupted loading on the Lüders phenomenon in AISI 1524 hot-rolled steel, using uniaxial tensile testing combined with digital image correlation (DIC). While similar approaches have been applied to other alloys, no prior work has reported on AISI 1524 steel under unloading–reloading cycles during the Lüders plateau. Interruptions in loading involved unloading at 25%, 50%, and 75% of the total plateau region independently until stress approached zero, followed by reloading at the same rate until failure. Each unloading case was subjected to two tests, alongside two additional control tests where loading proceeded without interruption. Based on the findings of this study, it can be inferred that the Lüders phenomenon in AISI 1524 steel exhibits a decrease in strain intensity upon unloading, along with an extension of the Lüders plateau when interrupted loading occurs up to halfway through the plateau region. However, implementing an interrupted loading regime at three-quarters of the plateau had minimal to no discernible effect on the phenomenon. The majority of samples displayed two Lüders bands, a few exhibited either a single band or three bands, suggesting a complex relationship with material heterogeneity and specific impurities present in each sample. The novelty of this work lies in showing how controlled unloading–reloading cycles alter both the propagation and characteristics of Lüders bands in AISI 1524 steel. Full article

This article presents a technology for the production of magnesium hydroxide from serpentinite via sulfuric acid leaching of magnesium and purification of the resulting sulfate solution from impurity metals using thermally activated serpentinite (TA-SP) at 750 °C for one hour. Purifying the leach solution is one of the key challenges in obtaining high-purity magnesium compounds from serpentinite. It has been established that the use of thermally activated serpentinite to neutralize the acidic suspension of serpentinite to pH 8.3, prior to treatment with an alkaline agent (sodium hydroxide), has a positive effect on the purity of the precipitated magnesium hydroxide. The influence of the thermal treatment on the acid–base properties of serpentinite, its phase composition, and adsorbent structure parameters, such as specific surface area and micropore distribution, was studied, revealing improvements in the adsorption properties. Flowcharts for the acid leaching and magnesium hydroxide precipitation processes are provided. The flow-sheet that we propose is shown to reduce the number of steps in the process and amount of equipment required for the purification of sulfate solution while ensuring that the magnesium hydroxide product has a purity of at least 99.5%. Full article

In this study, a correlative approach using Raman spectroscopy and scanning electron microscopy (SEM) is introduced to meet the challenges of identifying impurities, especially carbon-related compounds in metal injection-molded (MIM) Mg-0.6Ca specimens designed for biomedical applications. This study addresses, for the first time, the issue of carbon residuals in the binder-based powder metallurgy (PM) processing of Mg-0.6Ca materials. A deeper understanding of the material microstructure is important to assess the microstructure homogeneity at submicron levels as this later affects material degradation and biocompatibility behavior. Both spectroscopic and microscopic techniques used in this study respond to the concerns of secondary phase distributions and their possible stoichiometry. Our micro-Raman measurements performed over a large area reveal Raman modes at ~1370 cm⁻¹ and ~1560 cm⁻¹, which are ascribed to the elemental carbon, and at ~1865 cm⁻¹, related to C≡C stretching modes. Our study found that these carbonaceous residuals/contaminations in the material microstructure originated from the polymeric binder components used in the MIM fabrication route, which then react with the base material components, including impurities, at elevated thermal debinding and sintering temperatures. Additionally, using evidence from the literature on thermal carbon cracking, the presence of both free carbon and calcium carbide phases is inferred in the sintered Mg-0.6Ca material in addition to the Mg₂Ca, oxide, and silicate phases. This first-of-its-kind correlative characterization approach for PM-processed Mg biomaterials is fast, non-destructive, and provides deeper knowledge on the formed residual carbonaceous phases. This is crucial in Mg alloy development strategies to ensure reproducible in vitro degradation and cell adhesion characteristics for the next generation of biocompatible magnesium materials. Full article

By proportionally blending fresh latex from PR107, Reyan 72059, and Reyan 73397, and employing both acid- and enzyme-assisted microbial coagulation methods, this study analyzed the effects of the specific latex formulation on the following: physicochemical properties, non-rubber components, molecular weight and distribution, vulcanization characteristics of compounded rubber, and physical–mechanical properties of vulcanized natural rubber. The results indicate that, compared to acid-coagulated natural rubber, enzyme-assisted microbial coagulated natural rubber exhibits slightly lower levels of volatile matter, impurities, plasticity retention index (PRI), nitrogen content, calcium ions (Ca²⁺), iron ions (Fe³⁺), and fatty acid content. Conversely, it demonstrates higher values in ash content, initial plasticity (P₀), Mooney viscosity (M_L(1+4)), acetone extract, magnesium ions (Mg²⁺), copper ions (Cu²⁺), manganese ions (Mn²⁺), gel content, molecular weight and distribution, and glass transition temperature (Tg). With the increase in the proportion of PR107 and Reyan 72059 fresh latex, the ash content, volatile matter content, fatty acid content, gel content, and dispersion coefficient (PDI) of natural rubber gradually decrease, while the impurity content, PRI, nitrogen content, weight-average molecular weight (Mw), and number-average molecular weight (Mn) gradually increase. Compared to acid-coagulated natural rubber compounds, enzyme-assisted microbial-coagulated natural rubber compounds exhibit higher minimum torque (M_L) and maximum torque (M_H), but shorter scorch time (t₁₀) and optimum cure time (t₉₀). Furthermore, as the proportion of PR107 and Reyan 72059 fresh latex increases, the ML of the compounds gradually decreases. In pure rubber formulations, enzyme-assisted microbial-coagulated natural rubber vulcanizates demonstrate higher tensile strength, tear strength, modulus at 300%, and Shore A hardness compared to acid-coagulated natural rubber vulcanizates. When the fresh latex ratio of PR107, Reyan 72059, and Reyan 73397 is 1:1:3, the tensile strength and 300% modulus of the natural rubber vulcanizates reach their maximum values. In carbon black formulations, the tensile strength and tear strength of enzyme-assisted microbial-coagulated natural rubber vulcanizates are significantly higher than those of acid-coagulated natural rubber vulcanizates in pure rubber formulations, with the increase exceeding that of other samples. Full article

Complex antimony pyrochlores Bi_2.7M_0.46Ni_0.70Sb₂O_10+Δ (M = Zn, Mg) were synthesized from oxide precursors, using the solid-state reaction method. For each composition variant, the pyrochlore phase formation process was studied during solid-state synthesis in the range of 500–1050 °C. The influence of zinc and magnesium on the phase formation process was established. The interaction of oxide precursors occurs at a temperature of 600 °C and higher, resulting in the formation of bismuth stibate (Bi₃SbO₇) as a binary impurity phase. Oxide precursors, including bismuth(III) and antimony(III,V) oxides, are fixed in the samples up to 750 °C, at which point the intermediate cubic phase Bi₃M_2/3Sb_7/3O₁₁ (sp. gr. Pn-3, M = Zn, Ni) is formed in the zinc system. Interacting with transition element oxides, it is transformed into pyrochlore. An intermediate phase with the Bi_4.66Ca_1.09VO_10.5 structure (sp. gr. Pnnm) was found in the magnesium system. The unit cell parameter of pyrochlore for two samples has a minimum value at 800 °C, which is associated with the onset of high-temperature synthesis of pyrochlore. The synthesis of phase-pure pyrochlores is confirmed by high-resolution Raman spectroscopy. The data interpretation showed that the cations in Ni/Zn pyrochlore are more likely to be incorporated into bismuth positions than in Ni/Mg pyrochlore. The nickel–magnesium pyrochlore is characterized by a low-porosity microstructure, with grain sizes of up to 3 μm, according to SEM data. Zinc oxide has a sintering effect on ceramics. Therefore, the grain size in ceramics is large and varies from 2 to 7 μm. Full article

Secondary Al-Si alloys typically encompass several impurities that substantially influence the materials’ microstructure and mechanical performance. This study employed a composite addition of chlorinated salt fluxing and an aluminum–boron master alloy to reduce the levels of the impurity elements magnesium (Mg), titanium (Ti), and vanadium (V) in secondary Al-Si alloys. The investigation of the performance mechanism revealed that the distribution of alloys’ grain orientation and the ratio of small-angle grain boundaries were modified via synergistic purification, leading to the refined microstructure and mechanical performance of secondary Al-Si alloys. The removal rates of impurity elements under these optimal refining conditions were 89.9% for Mg, 68.9% for Ti, and 61.5% for V. The refined alloy exhibited a 45.5% decrease in grain size and a 28.7% improvement in tensile strength compared to the raw material. These findings demonstrate that fluxing can improve the extraction of Ti and V from secondary Al-Si alloy melts of aluminum–boron master alloys, providing a new cost-effective strategy for the removal of impurities and the optimization of the properties of secondary Al-Si alloys. Full article

Given by their low weight and favorable combination of properties, Al-Fe-Si-based intermetallic and duplex alloys are widely used in mechanical engineering. The use of aluminum scrap for their production imparts the necessity for a thorough study of the impacts of presence of impurity/alloying elements on the phase composition. By this reason, individual impacts of the impurity/alloying elements present in the majority of commercial alloys on phase compositions of the alloys were studied herein. Particular emphasis was on the formation of the α phase and features of the α↔β transformation, as well as on their effects on the solidus, liquidus, and phase transformation temperatures. Modeling was used to study the synergistic effect of the simultaneous introduction of 12 elements into aluminum. According to the results, magnesium, copper, and nickel have a tendency to form combined intermetallic phases, and beryllium, as a structurally free element, forms precipitates even at minimum concentrations. Verification of the modelled results was performed using a real alloy prepared experimentally from commercially available raw materials. The comparison of the results provided by computer modeling and the actual phase composition showed sufficient agreement. The herein acquired results contribute to a deeper understanding of the features of phase transitions occurring during alloying of aluminum alloys and will also be useful for predicting microstructures and phase compositions of intermetallic alloys. This research has potential to inspire further development in materials science and engineering. Full article

Siderite (FeCO₃) is an iron-bearing carbonate mineral that is the most abundant sedimentary iron formation on Earth. The influence of time, temperature, and isomorphous impurities on the kinetics of siderite decomposition in air was studied using Mössbauer spectroscopy, X-ray diffraction, X-ray fluorescence spectroscopy, and the Transmission Electron Microscopy method. Two rock siderite samples were used for investigations, one containing a significant amount of magnesium. The siderite decomposition process begins at a temperature of 300 °C. In a sample containing practically no magnesium, complete decomposition occurs at a temperature of 450 °C, and in a sample with magnesium at a temperature of 500 °C. The annealing time does not affect the width of the temperature range where siderite decomposition occurs. Still, it affects the degree of siderite decomposition: the longer the annealing time, the greater the amount of siderite decomposition. The decomposition products of siderite annealed in air are iron oxides. In the sample containing practically no Mg, this oxide was mainly hematite, and in the sample containing magnesium, it was magnesioferrite. Iron oxides formed directly in siderite decomposition are poorly crystalline, and we can treat them as iron oxide nanoparticles. They maintain this form in a wide temperature range, especially in a magnesium-containing sample. The presence of this element significantly slows down the process of magnesioferrite crystallization. Full article

Bee venom is a complex natural beekeeping product, traditionally used in apitherapy, with a wide spectrum of pharmacological properties. Research on the mineral content of bee venom is limited and challenging to compare across studies due to the varying regions where they are conducted. Our study aimed to assess the mineral content of bee venom and how supplementary feeding of bee colonies with probiotic products, essential oils, as well as rapeseed and acacia nectar and pollen, affects the mineral content and antioxidant activity of the venom. The parameters analyzed included moisture, pH, dry matter, ash, impurities, and levels of macro and micro elements and antioxidant activity. The moisture content of the samples was 10–22%, and pH ranged between 5.84 to 6.41. The macro element content of the venom showed that potassium was the most abundant macro element, followed by calcium, magnesium, and phosphorus. Pb was identified in samples collected indicating lead pollution in the area where the hives were located in the case of the three harvests. In all samples, the highest DPPH radical scavenging activity was observed at a concentration of 2.00 mg/mL, with sample V6 showing the maximum value of 87.05%. Full article

One of the key problems in the billet and shaped casting of aluminum alloys is the presence of various undesirable inclusions and impurities in the melt, which can serve as stress concentrators in the finished product, as well as dissolved hydrogen, which contributes to the formation of porosity. The interaction of aluminum with other gases produced by the combustion of fuel particles, oil, and paint materials brought into the furnace together with charge and scrap increases the amount of nitrides, oxides, carbides, and sulfides in the melt. Flux treatment is widely used as protection of aluminum alloys from oxidation and removal of impurities. The present paper reports the data of a comparative analysis of five widely used flux compositions based on sodium, potassium, and magnesium chlorides. The study covers the following aspects: chemical composition, moisture content, melting temperature and melting range, particle size distribution, and refining ability as measured by the change in Na, Ca, and H₂ content after melt treatment. Full article