Search Results (416)

The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal energy output amounts to 2,387,348.85 GJ with a coal consumption of 164,328.5 tons. Based on operational data from 2016 to 2017, the average thermal efficiency (boiler efficiency) was 66.03%, with a maximum value of 75% recorded at the Zhezkent energy workshop. The average lower heating value (LHV) of the coal was 19.41 MJ/kg, which is below the design value of 20.52 MJ/kg, indicating the use of coal with reduced energy characteristics and elevated ash content (21.4%). The unburned carbon content in the ash and slag waste (ASW) was determined to be between 14 and 35%, indicating incomplete combustion. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed the presence of microspheres, porous granules, and coal residues, with silicon and aluminum oxides dominating the composition (up to 70.49%). Differences in the pollutant potential of ash from different boiler units were identified. Recommendations were substantiated regarding the adjustment of the air–fuel regime, modernization of combustion control systems, and utilization of ASW. The results may be used to develop measures aimed at improving the energy efficiency and environmental safety of coal-fired boiler plants. Full article

The organic Rankine cycle (ORC) is a key technology for the recovery of low-grade waste heat, but its efficient and stable operation is challenged by complex kinetic coupling. This paper proposes a model partitioning strategy based on gap measurement to construct a high-fidelity ORC system model and combines the setting of observer decoupling and multi-model switching strategies to reduce the coupling impact and enhance adaptability. For control optimization, the reinforcement learning method of deep deterministic Policy Gradient (DDPG) is adopted to break through the limitations of the traditional discrete action space and achieve precise optimization in the continuous space. The proposed DDPG-MGPC (Hybrid Model Predictive Control) framework significantly enhances robustness and adaptability through the synergy of reinforcement learning and model prediction. Simulation shows that, compared with the existing hybrid reinforcement learning and MPC methods, DDPG-MGPC has better tracking performance and anti-interference ability under dynamic working conditions, providing a more efficient solution for the practical application of ORC. Full article

Membrane distillation (MD) has attracted increasing attention as a thermally driven separation process for water purification, desalination, and wastewater treatment. Its primary advantages include high rejection of non-volatile solutes, compatibility with low-grade or waste heat sources, and operation at ambient pressure. Despite these benefits, large-scale implementation remains limited due to the lack of membrane materials capable of withstanding harsh operating conditions and maintaining their hydrophobic character. Polymeric membranes have traditionally been used in MD applications; however, their limited thermal and chemical stability compromises long-term performance and reliability. In contrast, ceramic membranes are emerging as a promising alternative, offering superior mechanical strength, chemical resistance, and thermal stability. Nevertheless, their broader adoption in MD is hindered by several challenges, including high thermal conductivity, surface wettability, high fabrication costs, and limited scalability. This review provides a critical assessment of current developments, key opportunities, and ongoing challenges associated with the use of ceramic membranes in MD. Particular emphasis is placed on advances in surface modification techniques and the emerging applications in advanced MD configurations. Full article

Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process industries, where electricity-driven technologies, including electric heaters, steam boilers, heat pumps, mechanical vapour recompression, and organic Rankine cycles, are increasingly supplanting traditional fossil-fuel-based utilities. The analysis identifies key challenges associated with multi-utility integration, multi-pinch configurations, and low-grade heat utilisation that influence HEN design, retrofitting, and optimisation efforts. A comparative evaluation of various methodological frameworks, including mathematical programming, insights-based methods, and hybrid approaches, is presented, highlighting their relevance to the specific constraints and opportunities of electrified systems. Case studies from the chemicals, food processing, and cement sectors demonstrate the practicality and advantages of employing electrified heat exchanger networks (HENs), particularly in terms of energy efficiency, emissions reduction, and enhanced operational flexibility. The review concludes that effective strategies for the design of HENs are crucial in industrial electrification, facilitating increases in efficiency, reductions in emissions, and improvements in economic feasibility, especially when they are integrated with renewable energy sources and advanced control systems. Future initiatives must focus on harmonising technical advances with system-level resilience and economic sustainability considerations. Full article

The quantitative pressure (P)–temperature (T) conditions of low-grade metamorphic rocks, such as pumpellyite–actinolite and greenschist facies, are largely unknown mainly owing to the difficulty in applying thermodynamic methods despite their importance in understanding the protolith and metamorphism within subducting oceanic crusts. In this study, Raman spectroscopy was applied to constrain the peak metamorphic conditions independent of thermodynamic methods for the lowest grade part (chlorite zone) of the Sanbagawa schists in the Shibukawa area, central Japan, where research on metamorphic conditions is limited. The metamorphic peak temperature of the pelitic schists estimated by Raman carbonaceous material geothermometry was 307 ± 27 °C to 395 ± 16 °C, which increased towards the northern fault (Median Tectonic Line). Raman geobarometry using the quartz-inclusions-in-spessartine system on a siliceous schist sample estimated a peak metamorphic pressure of 0.78–0.94 GPa at 360–390 °C. These results suggest that the rocks in the Shibukawa area were subducted to a depth equivalent to that of the garnet zone in central Shikoku and were then exhumed without experiencing further heating. The combination of Raman carbonaceous material geothermometry and Raman geobarometry (Raman geothermobarometry) can be effectively applied to estimate the metamorphic conditions of low-grade metamorphic rocks independent of thermodynamic methods. Full article

Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene (PP) and polyethylene (PE) plastic waste through microwave-assisted pyrolysis, aiming to maximize conversion into gaseous products, particularly hydrogen-rich gas. A monomode microwave reactor was employed, using layered configurations of plastic feedstock, silicon carbide as a microwave susceptor, and activated carbon as a catalyst. The influence of catalyst loading, reactor configuration, and plastic type was assessed through systematic experiments. Results showed that technical-grade PP, under optimal conditions, yielded up to 81.4 wt.% gas with a hydrogen concentration of 45.2 vol.% and a hydrogen efficiency of 44.8 g/g. In contrast, PE and mixed PP + PE waste displayed lower hydrogen performance, particularly when containing inorganic fillers. For all types of plastics studied, the gaseous fractions obtained have a high calorific value (46,941–55,087 kJ/kg) and at the same time low specific CO₂ emissions (4.4–6.1 × 10⁻⁵ kg CO₂/kJ), which makes these fuels very efficient and have a low carbon footprint. Comparative tests using conventional heating revealed significantly lower hydrogen yields (4.77 vs. 19.7 mmol/g plastic). These findings highlight the potential of microwave-assisted pyrolysis as an efficient method for transforming ELV-derived plastic waste into energy carriers, offering a pathway toward low-carbon, resource-efficient waste management. Full article

Background/Objectives: Clear cell renal cell carcinoma (ccRCC) is a common kidney cancer with limited therapeutic options. This study investigated the expression of HEAT repeat-containing protein 1 (HEATR1) and solute carrier family 27 member 2 (SLC27A2) in ccRCC and their potential as prognostic markers and therapeutic targets. Methods: Analysis of a public proteomic dataset (CPTAC) and immunohistochemistry (IHC) validation in an independent cohort of 52 ccRCC patients was performed. HEATR1 and SLC27A2 expression were correlated with survival outcomes. Reactome pathway analysis was conducted to explore the functional roles of HEATR1 and SLC27A2. Results: The analysis showed that HEATR1 is upregulated and associated with poor prognosis, while SLC27A2 is downregulated and similarly linked to shorter progression-free survival. High HEATR1 expression and low SLC27A2 expression correlated with shorter progression-free survival (PFS) and overall survival (OS) in patients with high-grade ccRCC. Reactome analysis indicated HEATR1’s involvement in RNA metabolism and SLC27A2’s role in lipid metabolism, particularly peroxisomal lipid metabolism and fatty acyl-CoA biosynthesis. HEATR1 exhibited a dual localization in both the cytoplasm and nucleus, while SLC27A2 was primarily observed at the cell membrane and the nucleus. This different subcellular distribution suggests multifaceted roles for both proteins in ccRCC pathogenesis. Conclusions: HEATR1 and SLC27A2 are potential prognostic markers in ccRCC. Further research is needed to validate these findings in larger, more diverse cohorts and elucidate their roles in ccRCC progression. Full article

Geothermal systems play a crucial role in understanding Earth’s heat dynamics. The Yunkai Uplift in southern China exemplifies a geothermally rich region characterized by ancient lithologies and high heat flow. This study investigates the geochemical characteristics of geothermal waters in the Yunkai Uplift. Both geothermal and non-thermal water samples were collected along the Xinyi–Lianjiang (XL) Fault Zone and the Cenxi–Luchuan (CL) Fault Zone flanking the core of the Yunkai Mountains. Analytical techniques were applied to examine major ions, trace elements, and dissolved CO₂ and H₂, as well as isotopic characteristics of O, H, Sr, C, and He in water samples, allowing for an investigation of geothermal reservoir temperatures, circulation depths, and mixing processes. The findings indicate that most geothermal waters are influenced by water–rock interactions primarily dominated by granites. The region’s diverse lithologies, change from ancient Caledonian granites and medium–high-grade metamorphic rocks in the central hinterland (XL Fault Zone) to low-grade metamorphic rocks and sedimentary rocks in the western margin (CL Fault Zone). The chemical compositions of geothermal waters are influenced through mixing contacts between diverse rocks of varying ages, leading to distinct geochemical characteristics. Notably, δ¹³C_CO2 values reveal that while some samples exhibit significant contributions from metamorphic CO₂ sources, others are characterized by organic CO₂ origins. Regional heat flow results from the upwelling of mantle magma, supplemented by radioactive heat generated from crustal granites. Isotopic evidence from δ²H and δ¹⁸O indicates that the geothermal waters originate from atmospheric sources, recharged by precipitation in the northern Yunkai Mountains. After infiltrating to specific depths, meteoric waters are heated to temperatures ranging from about 76.4 °C to 178.5 °C before ascending through the XL and CL Fault Zones under buoyancy forces. During their upward migration, geothermal waters undergo significant mixing with cold groundwater (54–92%) in shallow strata. As part of the western boundary of the Yunkai Uplift, the CL Fault Zone may extend deeper into the crust or even interact with the upper mantle but exhibits weaker hydrothermal activities than the XL Fault Zone. The XL Fault Zone, however, is enriched with highly heat-generating granites, is subjected more to both the thermal and mechanical influences of upwelling mantle magma, resulting in a higher heat flow and tension effect, and is more conducive to the formation of geothermal waters. Our findings underscore the role of geotectonic processes, lithological variation, and fault zone activity in shaping the genesis and evolution of geothermal waters in the Yunkai Uplift. Full article

Pyrolysis is an important methodology for achieving efficient and clean utilization of coal. Lump coal pyrolysis demonstrates distinct advantages over pulverized coal processing, particularly in enhanced gas yield and superior coke quality. As a critical parameter in lump coal pyrolysis, particle size significantly influences heat transfer and mass transfer during pyrolysis, yet its governing mechanisms remain insufficiently explored. This research systematically investigates pyrolysis characteristics of the low-rank coal from Ordos, Inner Mongolia, across graded particle sizes (2–5 mm, 5–10 mm, 10–20 mm, and 20–30 mm) through pyrolysis experiments. Real-time central temperature monitoring of coal bed coupled with advanced characterization techniques—including X-ray diffraction (XRD), Raman spectroscopy, Brunauer–Emmett–Teller (BET) analysis, scanning electron microscopy (SEM), gas chromatography (GC), and GC–mass spectrometry (GC-MS)—reveals particle-size-dependent pyrolysis mechanisms. Key findings demonstrate that the larger particles enhance bed-scale convective heat transfer, accelerating temperature propagation from reactor walls to the coal center. However, excessive sizes cause significant intra-particle thermal gradients, impeding core pyrolysis. The 10–20 mm group emerges as optimal—balancing these effects to achieve uniform thermal attainment, evidenced by 20.99 vol% peak hydrogen yield and maximum char graphitization. Tar yield first demonstrates a tendency to rise and then decline, peaking at 14.66 wt.% for 5–10 mm particles. This behavior reflects competing mechanisms: enlarging particle size can improve bed permeability (reducing tar residence time and secondary reactions), but it can also inhibit volatile release and intensify thermal cracking of tar in oversized coal blocks. The BET analysis result reveals elevated specific surface area and pore volume with increasing particle size, except for the 10–20 mm group, showing abrupt porosity reduction—attributed to pore collapse caused by intense polycondensation reactions. Contrasting previous studies predominantly focused on less than 2 mm pulverized coal, this research selects large-size (from 2 mm to 30 mm) lump coal to clarify the effect of particle size on coal pyrolysis, providing critical guidance for industrial-scale lump coal pyrolysis optimization. Full article

Composite insulators are deployed globally for outdoor insulation owing to their light weight, excellent pollution resistance, good mechanical strength, ease of installation, and low maintenance costs. The core rod in composite long-rod insulators plays a critical role in both mechanical load-bearing and internal insulation for overhead transmission lines, and its performance directly affects the overall operational condition of the insulator. However, it remains susceptible to failures induced by complex actions of mechanical, electrical, thermal, and environmental stresses. This paper systematically reviews the major failure modes of core rods, including mechanical failures (normal fracture, brittle fracture, and decay-like fracture) and electrical failures (flashunder and abnormal heating of the core rod). Through analysis of extensive field data and research findings, key failure mechanisms are identified. Preventive strategies encompassing material modification (such as superhydrophobic coatings, self-diagnostic materials, and self-healing epoxy resin), structural optimization (like the optimization of grading rings), and advanced inspection methods (such as IRT detection, Terahertz (THz) detection, X-ray computed tomography (XCT)) are proposed. Furthermore, the limitations of current technologies are discussed, emphasizing the need for in-depth studies on deterioration mechanisms, materials innovation, and defect detection technologies to enhance the long-term reliability of composite insulators in transmission networks. Full article

In recent decades, the attention of researchers has been directed towards the study of the dehydration of isopropanol (IPA) through different techniques. Besides its multiple uses in the chemical industry, IPA is also a potential bio-component in eco-friendly gasolines. Extractive distillation is a successful technique for separating IPA from a minimum boiling azeotrope with water. However, the major challenge is the production of fuel-grade IPA (minimum 99.92 mol%) with low expenses. As a consequent step in the investigation of IPA dehydration with propylene glycol as extractive solvent, the present study compares its efficiency and economic viability with two other extractive solvents, namely ethylene glycol (EG) and dimethyl sulfoxide (DMSO). A systematic and comprehensive methodology was developed to design a three-column extractive distillation (TCED) for each investigated solvent. A techno-economic assessment of all the investigated processes concluded that ethylene glycol, followed by propylene glycol, seems to be the most promising solvent in the IPA dehydration process. Further, the heat integration of hot streams (SH flowsheets) demonstrated improvements over 17% in the case of ethylene glycol solvent, around 16% in the case of propylene glycol (PG) solvent, and only 10% (in the case of DMSO solvent) reduction in utility consumption, improving the energy efficiency of TCED processes. Furthermore, SH flowsheets yield a 14% cost saving obtained in terms of total annualized cost (TAC) and, respectively, 8.69%, by comparison with TCED processes. In the case of DMSO solvent, the TAC reduction is only 3.54% due to the capital cost, which has an increase of 3% mainly due to the high solvent cost. Full article

Electrolytic copper foil is one of the core materials in the fields of electronics, communications, and power. The cathode roller is the key component of the complete set of electrolytic copper foil equipment, and the quality of the titanium cylinder of the cathode roller directly determines the quality of the electrolytic copper foil. There typically exists a longitudinal weld on the surface of the cathode roller’s titanium cylinder sleeve manufactured by the welding method, which leads to the degradation of the quality of the electrolytic copper foil. Refining the grains in the weld zone and the heat-affected zone to close to those of the base material is a key solution for the manufacturing of welded cathode rollers. In order to effectively modify the microstructure and obtain an optimal refining effect in the weld zone of a TA1 cathode roller, a novel composite technology consisting of low-energy and fewer-pass welding combined with multi-pass rolling deformation and vacuum annealing treatment was primarily explored for high-purity TA1 titanium plates in this study. The microstructure of each area of the weld was observed using the DMI-3000M optical microscope, and the hardness was measured using the HVS-30 Vickers hardness tester. The research results show that the microstructure of each area of the weld can be effectively refined by using the novel composite technology of low-energy and fewer-pass welding, multi-pass rolling deformation, and vacuum annealing treatment. Among the explored experimental conditions, the optimal grain refinement effect is obtained with a V-shaped welding groove and four passes of welding with a welding current of 90 A and a voltage of 8–9 V, followed by 11 passes of rolling deformation with a total deformation rate of 45% and, finally, vacuum annealing at 650 °C for 1 h. The grain size grades in the weld zone and the heat-affected zone are close to those of the base material, namely grade 7.5~10, grade 7.5~10, and grade 7.5~10 for the weld zone, heat-affected zone, and base material, respectively. Meanwhile, this technology can also refine the grains of the base material, which is conducive to improving the overall mechanical properties of the titanium plate. Full article

A diffusion absorption heat transformer is a completely thermally driven heat upgrading technology with significant application potential in low-grade thermal energy recovery. However, existing diffusion absorption heat transformers have problems such as complex circulation processes, limited solution flow rates, and insufficient stability due to their reliance on bubble pumps. A jet pump was proposed for application in a diffusion absorption heat transformer cycle to replace the bubble pumps in the original diffusion absorption heat transformer cycle. In the novel cycle, without electricity consumption, the diffusant gas was used as the primary flow of the jet pump to transport the solution, and the diffusion generation of the refrigerant was realized in the jet pump for more efficient and stable thermal energy upgrading. The performance of the novel cycle with H₂O/LiBr/C₅H₁₀ or H₂O/HCOOK/C₅H₁₀ as working fluids was analyzed based on a constructed theoretical model validated by numerical simulation. It was found that the performance of the jet pump was sensitive to the generator temperature and the pressure difference of the cycle. Increasing the temperature of the jet pump and reducing the temperature of the absorber were conducive to improving the COP. As a potential absorbent substitute for LiBr, HCOOK also led to slightly better performance in most cases. Full article

Efficient cooling and heat recovery systems are becoming increasingly critical in large-scale commercial and industrial facilities, especially with the rising demand for sustainable energy solutions. Traditional air-conditioning and refrigeration systems often dissipate significant amounts of waste heat, which remains underutilized. This study addresses the challenge of harnessing low-potential waste heat from such systems to support fifth-generation district heating and cooling (5GDHC) networks, particularly in moderate-temperate regions like Flanders, Belgium. To evaluate the technical and economic feasibility of waste heat recovery, a methodology is developed that integrates established performance metrics—such as the energy efficiency ratio (EER), power usage effectiveness (PUE), and specific cooling demand (kW/t)—with capital (CapEx) and operational expenditure (OpEx) assessments. Empirical correlations, including regression analysis based on manufacturer data and operational case studies, are used to estimate equipment sizing and system performance across three operational modes. The study includes detailed modeling of data centers, cold storage facilities, and large supermarkets, taking into account climatic conditions, load factors, and thermal capacities. Results indicate that average cooling loads typically reach 58% of peak demand, with seasonal coefficient of performance (SCOP) values ranging from 6.1 to a maximum of 10.3. Waste heat recovery potential varies significantly across building types, with conversion rates from 33% to 68%, averaging at 59%. In data centers using water-to-water heat pumps, energy production reaches 10.1 GWh/year in heat pump mode and 8.6 GWh/year in heat exchanger mode. Despite variations in system complexity and building characteristics, OpEx and CapEx values converge closely (within 2.5%), demonstrating a well-balanced configuration. Simulations also confirm that large buildings operating above a 55% capacity factor provide the most favorable conditions for integrating waste heat into 5GDHC systems. In conclusion, the proposed approach enables the scalable and efficient integration of low-grade waste heat into district energy networks. While climatic and technical constraints exist, especially concerning temperature thresholds and equipment design, the results show strong potential for energy savings up to 40% in well-optimized systems. This highlights the viability of retrofitting large-scale cooling systems for dual-purpose operation, offering both environmental and economic benefits. Full article

Improving energy efficiency by minimizing waste heat losses has become a critical objective in industrial and transportation applications. Organic Rankine Cycles (ORCs) offer an effective solution for converting low-grade thermal energy into useful power. However, the accuracy of ORC performance predictions depends heavily on the thermodynamic property models, particularly the choice of equation of state. This study investigates how different equations of state models influence key thermodynamic predictions in an ORC operating with R245fa and high-temperature waste heat. A range of equations of state formulations are evaluated, from simplified ideal gas models to more complex real-fluid models. The results showed that the choice of equation of state can have a noticeable impact on the predicted cycle performance (up to 7.14% in some cases), highlighting the importance of accurate fluid property modeling when designing ORC systems. The sensitivity analysis indicated that minor variations in enthalpy values (±1%) can result in a 3–4% alteration in net power output, highlighting the need for precise property modeling in Organic Rankine Cycle design. Full article