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Search Results (1,432)

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Keywords = laser-based sensors

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13 pages, 3165 KB  
Article
Thermal Conductivity of Suspended Graphene at High Temperature Based on Raman Spectroscopy
by Junyi Wang, Zhiyu Guo, Zhilong Shang and Fang Luo
Nanomaterials 2025, 15(19), 1520; https://doi.org/10.3390/nano15191520 - 5 Oct 2025
Abstract
With the development of technology, many fields have put forward higher requirements for the thermal conductivity of materials in high-temperature environments, for instance, in fields such as heat dissipation of electronic devices, high-temperature sensors, and thermal management. As a potential high-performance thermal management [...] Read more.
With the development of technology, many fields have put forward higher requirements for the thermal conductivity of materials in high-temperature environments, for instance, in fields such as heat dissipation of electronic devices, high-temperature sensors, and thermal management. As a potential high-performance thermal management material, studying the thermal conductivity of graphene at high temperatures is of great significance for expanding its application range. In this study, high-quality suspended graphene was prepared through PDMS dry transfer, which can effectively avoid the binding and influence of the substrate. Based on the calculation model of the thermal conductivity of suspended graphene, the model was modified accordingly by measuring the attenuation coefficient of laser power. Combined with the temperature variation coefficient of suspended graphene measured experimentally and the influence of laser power on the Raman characteristic peak positions of graphene, the thermal conductance of suspended graphene with different layers under high-temperature conditions was calculated. It is conducive to a further in-depth understanding of the phonon scattering mechanism and heat conduction process of graphene at high temperatures. Full article
(This article belongs to the Section 2D and Carbon Nanomaterials)
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31 pages, 3962 KB  
Review
Field Explosives Detectors—Current Status and Development Prospects
by Dariusz Augustyniak and Mateusz Szala
Sensors 2025, 25(19), 6024; https://doi.org/10.3390/s25196024 - 1 Oct 2025
Abstract
This review critically evaluates the performance of approximately 80 commercially available mobile detectors for explosive identification. The majority of devices utilize Ion Mobility Spectrometry (IMS), Fourier Transform Infrared Spectroscopy (FTIR), or Raman Spectroscopy (RS). IMS-based instruments, such as the M-ION (Inward Detection), typically [...] Read more.
This review critically evaluates the performance of approximately 80 commercially available mobile detectors for explosive identification. The majority of devices utilize Ion Mobility Spectrometry (IMS), Fourier Transform Infrared Spectroscopy (FTIR), or Raman Spectroscopy (RS). IMS-based instruments, such as the M-ION (Inward Detection), typically achieve sensitivities at the ppt level, while other IMS implementations demonstrate detection ranges from low ppb to ppm. Gas Chromatography–Mass Spectrometry (GC–MS) systems, represented by the Griffin™ G510 (Teledyne FLIR Detection), provide detection limits in the ppb range. Transportable Mass Spectrometers (Bay Spec) operate at ppb to ppt levels, whereas Laser-Induced Fluorescence (LIF) devices, such as the Fido X4 (Teledyne FLIR Detection), achieve detection at the nanogram level. Quartz Crystal Microbalance (QCM) sensors, exemplified by the EXPLOSCAN (MS Technologies Inc. 8609 Westwood Center Drive Suite 110, Tysons Corner, VA, USA), typically reach the ppb range. Only four devices employ two orthogonal analytical techniques, enhancing detection reliability and reducing false alarms. Traditional colorimetric tests based on reagent–analyte reactions remain in use, demonstrating the continued relevance of simple yet effective methods. By analyzing the capabilities, limitations, and technological trends of current detection systems, this study underscores the importance of multi-technique approaches to improve accuracy, efficiency, and operational effectiveness in real-world applications. The findings provide guidance for the development and selection of mobile detection technologies for security, defense, and emergency response. Full article
(This article belongs to the Section Chemical Sensors)
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20 pages, 3300 KB  
Article
Development of an Integrated Forestry Survey Device for Tree Height and DBH
by Ao Xu, Xianfang Zheng, Kejie Zhao, Shaobin Zhang, Linhao Sun and Luming Fang
Forests 2025, 16(10), 1529; https://doi.org/10.3390/f16101529 - 30 Sep 2025
Abstract
Tree diameter at breast height (DBH) and tree height are important quantitative attributes in forestry surveys. They serve as essential data for calculating forest stock, growth, and carbon sequestration, and are of significant research value for forest health assessments and other research outcomes. [...] Read more.
Tree diameter at breast height (DBH) and tree height are important quantitative attributes in forestry surveys. They serve as essential data for calculating forest stock, growth, and carbon sequestration, and are of significant research value for forest health assessments and other research outcomes. To improve the efficiency of forest resource inventories and to reduce labor costs, a forestry survey device integrating multiple sensors has been developed. Based on the principles of laser ranging and the tunnel magnetoresistance effect, this device integrates both the DBH and tree height measurements. Compared to traditional measurement methods, it boasts a compact size, low cost, and high measurement accuracy. Experimental applications have shown that the average root mean square error (RMSE) of tree height measurements ranges from 31 to 55 cm, while the DBH measurement accuracy reaches 98%, We acknowledge that, although this accuracy meets the requirements for general forestry surveys, it still falls short of the accuracy required for high-precision forest resource surveys (<20 cm), which points to a direction for future improvement. Full article
(This article belongs to the Special Issue Forest Resources Inventory, Monitoring, and Assessment)
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20 pages, 7202 KB  
Article
A Novel Sorting Route Planning Method for Irregular Sheet Parts in the Shipbuilding Process
by Hongyan Xing, Cheng Luo, Jichao Song and Yansong Zhang
J. Mar. Sci. Eng. 2025, 13(10), 1871; https://doi.org/10.3390/jmse13101871 - 27 Sep 2025
Abstract
Due to the complexity of shipyards’ operating scenes and the inconsistency of ship parts’ type and size, current sorting operations for ship parts mainly rely on laborers, resulting in weak control over the production process and key nodes. With the gradual advancement of [...] Read more.
Due to the complexity of shipyards’ operating scenes and the inconsistency of ship parts’ type and size, current sorting operations for ship parts mainly rely on laborers, resulting in weak control over the production process and key nodes. With the gradual advancement of intelligent manufacturing technology in the shipbuilding process, the trend of machines replacing humans is obvious. In order to promote the automation of the sorting process, intelligent scene recognition and route planning algorithms are needed. In this work, we introduce a localization method based on a laser line profile sensor and ship parts layout analysis algorithm, aiming at obtaining the information needed for sorting route planning. In addition, a heuristic-based route planning algorithm is proposed to solve the built mathematical model of the ship part sorting process. The proposed method can optimize the sorting order of parts, realize stable stacking, shorten sorting distance (taking about 490 m for 43 parts), and thereby improve operation efficiency. These results show that the proposed approach can make intelligent and comprehensible sorting route planning for the ship parts layout. Full article
(This article belongs to the Section Ocean Engineering)
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16 pages, 2449 KB  
Article
Multi-Objective Intelligent Industrial Robot Calibration Using Meta-Heuristic Optimization Approaches
by Mojtaba A. Khanesar, Aslihan Karaca, Minrui Yan, Samanta Piano and David Branson
Robotics 2025, 14(9), 129; https://doi.org/10.3390/robotics14090129 - 19 Sep 2025
Viewed by 218
Abstract
Precision component displacement, processing, and manipulation in an industrial environment require the high-precision positioning and orientation of industrial robots. However, industrial robots’ positioning includes uncertainties due to assembly and manufacturing tolerances. It is therefore required to use calibration techniques for industrial robot parameters. [...] Read more.
Precision component displacement, processing, and manipulation in an industrial environment require the high-precision positioning and orientation of industrial robots. However, industrial robots’ positioning includes uncertainties due to assembly and manufacturing tolerances. It is therefore required to use calibration techniques for industrial robot parameters. One of the major sources of uncertainty is the one associated with industrial robot geometrical parameter values. In this paper, using multi-objective meta-heuristic optimization approaches and optical metrology measurements, more accurate Denavit–Hartenberg (DH) geometrical parameters of an industrial robot are estimated. The sensor data used to perform this calibration are the absolute 3D position readings using a highly accurate laser tracker (LT) and industrial robot joint angle readings. Other than position accuracy, the mean absolute deviation of the DH parameters from the manufacturer’s given parameters is considered as the second objective function. Therefore, the optimization problem investigated in this paper is a multi-objective one. The solution to the multi-objective optimization problem is obtained using different evolutionary and swarm optimization approaches. The evolutionary optimization approaches are nondominated sorting genetic algorithms and a multi-objective evolutionary algorithm based on decomposition. The swarm optimization approach considered in this paper is multi-objective particle swarm optimization. It is observed that NSGAII outperforms the other two optimization algorithms in terms of a more diverse Pareto front and the function corresponding to the positional accuracy. It is further observed that through using NSGAII for calibration purposes, the root mean squared for positional error has been improved significantly compared with nominal values. Full article
(This article belongs to the Section Industrial Robots and Automation)
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45 pages, 2415 KB  
Review
Advancements in In-Situ Monitoring Technologies for Detecting Process-Induced Defects in the Directed Energy Deposition Process: A Comprehensive Review
by Md Jonaet Ansari, Anthony Roccisano, Elias J. G. Arcondoulis, Christiane Schulz, Thomas Schläfer and Colin Hall
Materials 2025, 18(18), 4304; https://doi.org/10.3390/ma18184304 - 14 Sep 2025
Viewed by 636
Abstract
Laser-based directed energy deposition for metallic materials (DED-LB/M) is a versatile additive manufacturing (AM) technique that facilitates the deposition of advanced protective coatings, the refurbishment of degraded components, and the fabrication of intricate metallic structures. Despite the technological advancements and potential, the presence [...] Read more.
Laser-based directed energy deposition for metallic materials (DED-LB/M) is a versatile additive manufacturing (AM) technique that facilitates the deposition of advanced protective coatings, the refurbishment of degraded components, and the fabrication of intricate metallic structures. Despite the technological advancements and potential, the presence of process-induced defects poses significant challenges to the repeatability and stability of the DED-LB/M process, limiting its widespread application, particularly in industries requiring high-quality products. In-situ process monitoring stands out as a key technological intervention, offering the possibility of real-time defect detection to mitigate these challenges. Focusing on the DED-LB/M process, this review provides a comparative analysis of various in-situ monitoring techniques and their effectiveness in identifying process-induced defects. The review categorises different sensing methods based on their sensor data format, utilised data processing techniques, and their ability to detect both surface and internal defects within the fabricated structures. Furthermore, it compares the capabilities of these techniques and offers a critical analysis of their limitations in defect detection. This review concludes by discussing the major challenges that remain in implementing in-situ defect detection in industrial practice and outlines key future directions necessary to overcome them. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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41 pages, 5816 KB  
Review
A Review of Hybrid Manufacturing: Integrating Subtractive and Additive Manufacturing
by Bruno Freitas, Vipin Richhariya, Mariana Silva, António Vaz, Sérgio F. Lopes and Óscar Carvalho
Materials 2025, 18(18), 4249; https://doi.org/10.3390/ma18184249 - 10 Sep 2025
Viewed by 853
Abstract
It is challenging to manufacture complex and intricate shapes and geometries with desired surface characteristics using a single manufacturing process. Parts often need to undergo post-processing and must be transported from one machine into another between steps. This makes the whole process cumbersome, [...] Read more.
It is challenging to manufacture complex and intricate shapes and geometries with desired surface characteristics using a single manufacturing process. Parts often need to undergo post-processing and must be transported from one machine into another between steps. This makes the whole process cumbersome, time-consuming, and inaccurate. These shortcomings play a major role during the manufacturing of micro and nano products. Hybrid manufacturing (HM) has emerged as a favorable solution for these issues. It is a flexible process that combines two or more manufacturing processes, such as additive manufacturing (AM) and subtractive manufacturing (SM), into a single setup. HM works synergistically to produce complex, composite, and customized components. It makes the process more time efficient and accurate and can prevent unnecessary transportation of parts. There are still challenges ahead regarding implementing and integrating sensors that allow the machine to detect defects and repair or customize parts according to needs. Even though modern hybrid machines forecast an exciting future in the manufacturing world, they still lack features such as real-time adaptive manufacturing based on sensors and artificial intelligence (AI). Earlier reviews do not profoundly elaborate on the types of laser HM machines available. Laser technology resolutely handles additive and subtractive manufacturing and is capable of producing groundbreaking parts using a wide scope of materials. This review focuses on HM and presents a compendious overview of the types of hybrid machines and setups used in the scientific community and industry. The study is unique in the sense that it covers different HM setups based on machine axes, materials, and processing parameters. We hope this study proves helpful to process, plan, and impart productivity to HM processes for the betterment of material utilization and efficiency. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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22 pages, 15219 KB  
Article
Integrating UAS Remote Sensing and Edge Detection for Accurate Coal Stockpile Volume Estimation
by Sandeep Dhakal, Ashish Manandhar, Ajay Shah and Sami Khanal
Remote Sens. 2025, 17(18), 3136; https://doi.org/10.3390/rs17183136 - 10 Sep 2025
Viewed by 454
Abstract
Accurate stockpile volume estimation is essential for industries that manage bulk materials across various stages of production. Conventional ground-based methods such as walking wheels, total stations, Global Navigation Satellite Systems (GNSSs), and Terrestrial Laser Scanners (TLSs) have been widely used, but often involve [...] Read more.
Accurate stockpile volume estimation is essential for industries that manage bulk materials across various stages of production. Conventional ground-based methods such as walking wheels, total stations, Global Navigation Satellite Systems (GNSSs), and Terrestrial Laser Scanners (TLSs) have been widely used, but often involve significant safety risks, particularly when accessing hard-to-reach or hazardous areas. Unmanned Aerial Systems (UASs) provide a safer and more efficient alternative for surveying irregularly shaped stockpiles. This study evaluates UAS-based methods for estimating the volume of coal stockpiles at a storage facility near Cadiz, Ohio. Two sensor platforms were deployed: a Freefly Alta X quadcopter equipped with a Real-Time Kinematic (RTK) Light Detection and Ranging (LiDAR, active sensor) and a WingtraOne UAS with Post-Processed Kinematic (PPK) multispectral imaging (optical, passive sensor). Three approaches were compared: (1) LiDAR; (2) Structure-from-Motion (SfM) photogrammetry with a Digital Surface Model (DSM) and Digital Terrain Model (DTM) (SfM–DTM); and (3) an SfM-derived DSM combined with a kriging-interpolated DTM (SfM–intDTM). An automated boundary detection workflow was developed, integrating slope thresholding, Near-Infrared (NIR) spectral filtering, and Canny edge detection. Volume estimates from SfM–DTM and SfM–intDTM closely matched LiDAR-based reference estimates, with Root Mean Square Error (RMSE) values of 147.51 m3 and 146.18 m3, respectively. The SfM–intDTM approach achieved a Mean Absolute Percentage Error (MAPE) of ~2%, indicating strong agreement with LiDAR and improved accuracy compared to prior studies. A sensitivity analysis further highlighted the role of spatial resolution in volume estimation. While RMSE values remained consistent (141–162 m3) and the MAPE below 2.5% for resolutions between 0.06 m and 5 m, accuracy declined at coarser resolutions, with the MAPE rising to 11.76% at 10 m. This emphasizes the need to balance the resolution with the study objectives, geographic extent, and computational costs when selecting elevation data for volume estimation. Overall, UAS-based SfM photogrammetry combined with interpolated DTMs and automated boundary extraction offers a scalable, cost-effective, and accurate approach for stockpile volume estimation. The methodology is well-suited for both the high-precision monitoring of individual stockpiles and broader regional-scale assessments and can be readily adapted to other domains such as quarrying, agricultural storage, and forestry operations. Full article
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17 pages, 3745 KB  
Article
Photogrammetric and LiDAR Scanning with iPhone 13 Pro: Accuracy, Precision and Field Application on Hazelnut Trees
by Elèna Grobler and Giuseppe Celano
Sensors 2025, 25(18), 5629; https://doi.org/10.3390/s25185629 - 9 Sep 2025
Viewed by 850
Abstract
Accurate estimation of tree structural and morphological parameters is essential in precision fruit farming, supporting optimised irrigation management, biomass estimation and carbon stock assessment. While traditional field-based measurements remain widely used, they are often time-consuming and subject to operator-induced errors. In recent years, [...] Read more.
Accurate estimation of tree structural and morphological parameters is essential in precision fruit farming, supporting optimised irrigation management, biomass estimation and carbon stock assessment. While traditional field-based measurements remain widely used, they are often time-consuming and subject to operator-induced errors. In recent years, Terrestrial Laser Scanning (TLS) and UAV-based photogrammetry have been successfully employed to generate high-resolution 3D reconstructions of plants; however, their cost and operational constraints limit their scalability in routine field applications. This study investigates the performances of a low-cost, consumer-grade device—the iPhone 13 Pro equipped with an integrated LiDAR sensor and RGB camera—for 3D scanning of fruit tree structures. Cylindrical targets with known geometric dimensions were scanned using both the LiDAR and photogrammetric (Photo) modes of the Polycam© application, with accuracy and precision assessed by comparing extracted measurements to reference values. Field applicability was also tested on hazelnut trees, assessing height, stem diameter and leaf area: the Photo mode delivered the highest accuracy (systematic error of 0.007 m and R2 = 0.99) and strong agreement with manual leaf measurements (R2 = 0.93). These results demonstrate that smartphone-based 3D scanning can provide a practical, low-cost approach for structural characterisation in fruit orchards, supporting more efficient crop monitoring. Full article
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31 pages, 8125 KB  
Review
Toward Field Deployment: Tackling the Energy Challenge in Environmental Sensors
by Valentin Daniel Paccoia, Francesco Bonacci, Giacomo Clementi, Francesco Cottone, Igor Neri and Maurizio Mattarelli
Sensors 2025, 25(18), 5618; https://doi.org/10.3390/s25185618 - 9 Sep 2025
Viewed by 717
Abstract
The need for sustainable and long-term environmental monitoring has driven the development of energy-autonomous sensors, which either operate passively or integrate energy harvesting (EH) solutions. In many applications, the energy cost of data transmission is a critical factor in autonomous sensing systems. To [...] Read more.
The need for sustainable and long-term environmental monitoring has driven the development of energy-autonomous sensors, which either operate passively or integrate energy harvesting (EH) solutions. In many applications, the energy cost of data transmission is a critical factor in autonomous sensing systems. To address this challenge, optical passive sensors, which exploit changes in reflectivity to monitor physical parameters, offer self-sustained operation without requiring an external power source. Similarly, RF-based passive sensors, both chipless and with minimal circuitry, enable wireless monitoring with low power consumption. When more energy is available, EH techniques can be combined with active optical sensors. Infrared laser-based CO2 sensors, as well as drone-mounted optical systems, demonstrate how EH can power precise environmental measurements. Beyond optics, other sensing modalities also benefit from EH, further expanding the range of self-powered environmental monitoring technologies. This review discusses the trade-offs between passive and EH-assisted sensing strategies, with a focus on optical implementations. The outlook highlights emerging solutions to enhance sensor autonomy while minimizing the energy cost of data transmission, paving the way for sustainable and scalable environmental monitoring. Full article
(This article belongs to the Special Issue Feature Review Papers in Optical Sensors)
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17 pages, 8282 KB  
Article
Research on ADPLL for High-Precision Phase Measurement
by Weilai Yao, Chenying Sun, Xindong Liang and Jianjun Jia
Symmetry 2025, 17(9), 1487; https://doi.org/10.3390/sym17091487 - 8 Sep 2025
Viewed by 292
Abstract
The inter-satellite laser interferometer, which functions as a high-performance displacement sensor, will be used in forthcoming space-based gravitational wave detection missions. The readout of these interferometers is typically performed by phasemeters based on all-digital phase-locked loops (ADPLLs) implemented in FPGAs. This paper proposes [...] Read more.
The inter-satellite laser interferometer, which functions as a high-performance displacement sensor, will be used in forthcoming space-based gravitational wave detection missions. The readout of these interferometers is typically performed by phasemeters based on all-digital phase-locked loops (ADPLLs) implemented in FPGAs. This paper proposes a feasible loop parameter design workflow and a comprehensive noise model, providing guidelines for designing and optimizing an ADPLL to meet specified bandwidth and precision requirements. The validity of our analysis is demonstrated through numerical performance measurements based on the modified digital splitting test. Full article
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22 pages, 6748 KB  
Article
Spatial Analysis of Bathymetric Data from UAV Photogrammetry and ALS LiDAR: Shallow-Water Depth Estimation and Shoreline Extraction
by Oktawia Specht
Remote Sens. 2025, 17(17), 3115; https://doi.org/10.3390/rs17173115 - 7 Sep 2025
Viewed by 746
Abstract
The shoreline and seabed topography are key components of the coastal zone and are essential for hydrographic surveys, shoreline process modelling, and coastal infrastructure management. The development of unmanned aerial vehicles (UAVs) and optoelectronic sensors, such as photogrammetric cameras and airborne laser scanning [...] Read more.
The shoreline and seabed topography are key components of the coastal zone and are essential for hydrographic surveys, shoreline process modelling, and coastal infrastructure management. The development of unmanned aerial vehicles (UAVs) and optoelectronic sensors, such as photogrammetric cameras and airborne laser scanning (ALS) using light detection and ranging (LiDAR) technology, has enabled the acquisition of high-resolution bathymetric data with greater accuracy and efficiency than traditional methods using echo sounders on manned vessels. This article presents a spatial analysis of bathymetric data obtained from UAV photogrammetry and ALS LiDAR, focusing on shallow-water depth estimation and shoreline extraction. The study area is Lake Kłodno, an inland waterbody with moderate ecological status. Aerial imagery from the photogrammetric camera was used to model the lake bottom in shallow areas, while the LiDAR point cloud acquired through ALS was used to determine the shoreline. Spatial analysis of support vector regression (SVR)-based bathymetric data showed effective depth estimation down to 1 m, with a reported standard deviation of 0.11 m and accuracy of 0.22 m at the 95% confidence, as reported in previous studies. However, only 44.5% of 1 × 1 m grid cells met the minimum point density threshold recommended by the National Oceanic and Atmospheric Administration (NOAA) (≥5 pts/m2), while 43.7% contained no data. In contrast, ALS LiDAR provided higher and more consistent shoreline coverage, with an average density of 63.26 pts/m2, despite 27.6% of grid cells being empty. The modified shoreline extraction method applied to the ALS data achieved a mean positional accuracy of 1.24 m and 3.36 m at the 95% confidence level. The results show that UAV photogrammetry and ALS laser scanning possess distinct yet complementary strengths, making their combined use beneficial for producing more accurate and reliable maps of shallow waters and shorelines. Full article
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33 pages, 4897 KB  
Review
Recent Advances in Sensor Fusion Monitoring and Control Strategies in Laser Powder Bed Fusion: A Review
by Alexandra Papatheodorou, Nikolaos Papadimitriou, Emmanuel Stathatos, Panorios Benardos and George-Christopher Vosniakos
Machines 2025, 13(9), 820; https://doi.org/10.3390/machines13090820 - 6 Sep 2025
Viewed by 993
Abstract
Laser Powder Bed Fusion (LPBF) has emerged as a leading additive manufacturing (AM) process for producing complex metal components. Despite its advantages, the inherent LPBF process complexity leads to challenges in achieving consistent quality and repeatability. To address these concerns, recent research efforts [...] Read more.
Laser Powder Bed Fusion (LPBF) has emerged as a leading additive manufacturing (AM) process for producing complex metal components. Despite its advantages, the inherent LPBF process complexity leads to challenges in achieving consistent quality and repeatability. To address these concerns, recent research efforts have focused on sensor fusion techniques for process monitoring, and on developing more elaborate control strategies. Sensor fusion combines information from multiple in situ sensors to provide more comprehensive insights into process characteristics such as melt pool behavior, spatter formation, and layer integrity. By leveraging multimodal data sources, sensor fusion enhances the detection and diagnosis of process anomalies in real-time. Closed-loop control systems may utilize this fused information to adjust key process parameters–such as laser power, focal depth, and scanning speed–to mitigate defect formation during the build process. This review focuses on the current state-of-the-art in sensor fusion monitoring and control strategies for LPBF. In terms of sensor fusion, recent advances extend beyond CNN-based approaches to include graph-based, attention, and transformer architectures. Among these, feature-level integration has shown the best balance between accuracy and computational cost. However, the limited volume of available experimental data, class-imbalance issues and lack of standardization still hinder further progress. In terms of control, a trend away from purely physics-based towards Machine Learning (ML)-assisted and hybrid strategies can be observed. These strategies show promise for more adaptive and effective quality enhancement. The biggest challenge is the broader validation on more complex part geometries and under realistic conditions using commercial LPBF systems. Full article
(This article belongs to the Special Issue In Situ Monitoring of Manufacturing Processes)
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9 pages, 3923 KB  
Article
High-Precision Angle Sensor Based on Angle Amplification via Double-Layer Regular Prism Structure
by Bai Zhang, Xixi Cao, Lihan Su, Zipeng Yin, Chunyan Zhou, Xueliang Kang and Yiwei Liu
Photonics 2025, 12(9), 890; https://doi.org/10.3390/photonics12090890 - 4 Sep 2025
Viewed by 379
Abstract
In this paper, a high-precision sensor for angle measurement with angle amplification based on the double-layer regular prisms structure was designed. The angle amplification was achieved by multiple reflections of the measurement laser between the inner and outer double-layer regular prism structure. The [...] Read more.
In this paper, a high-precision sensor for angle measurement with angle amplification based on the double-layer regular prisms structure was designed. The angle amplification was achieved by multiple reflections of the measurement laser between the inner and outer double-layer regular prism structure. The trajectory of the measurement laser within the double-layer regular prism structure was investigated, and a corresponding mathematical model was developed. A position-sensitive detector (PSD) measures displacement variations in the measurement laser and ultimately enables angle measurement by applying the displacement-to-angle conversion relationship derived from analysis of the reflection trajectory model. The sensor prototype achieved a measurement precision of ±0.5″. Additionally, the feasibility of the alternative measurement method using multiple measurement units was experimentally verified, while its measurement accuracy remained comparable to that of a single unit. The 360° angle measurement through proper arrangement of multiple PSDs can be achieved as well, and its feasibility has been discussed. Full article
(This article belongs to the Special Issue Optical Sensors and Devices)
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14 pages, 2637 KB  
Article
Integration of High-Brightness QLED-Excited Diamond Magnetic Sensor
by Pengfei Zhao, Junjun Du, Jinyu Tai, Zhaoqi Shang, Xia Yuan and Yuanyuan Shi
Micromachines 2025, 16(9), 1021; https://doi.org/10.3390/mi16091021 - 4 Sep 2025
Viewed by 624
Abstract
The nitrogen-vacancy (NV) center magnetic sensor, leveraging nitrogen-vacancy quantum effects, enables high-sensitivity magnetic field detection via optically detected magnetic resonance (ODMR). However, conventional single-point integrated devices suffer from limitations such as inefficient regional magnetic field detection and challenges in discerning the directional variations [...] Read more.
The nitrogen-vacancy (NV) center magnetic sensor, leveraging nitrogen-vacancy quantum effects, enables high-sensitivity magnetic field detection via optically detected magnetic resonance (ODMR). However, conventional single-point integrated devices suffer from limitations such as inefficient regional magnetic field detection and challenges in discerning the directional variations of dynamic magnetic fields. To address these issues, this study proposes an array- based architecture that innovatively substitutes the conventional 532 nm laser with quantum-dot light-emitting diodes (QLEDs). Capitalizing on the advantages of QLEDs—including compatibility with micro/nano-fabrication processes, wavelength tunability, and high luminance—a 2 × 2 monolithically integrated magnetometer array was developed. Each sensor unit achieves a magnetic sensitivity of below 26 nT·Hz−1/2 and a measurable range of ±120 μT within the 1–10 Hz effective bandwidth. Experimental validation confirms the array’s ability to simultaneously resolve multi-regional magnetic fields and track dynamic field orientations while maintaining exceptional device uniformity. This advancement establishes a scalable framework for the design of large-scale magnetic sensing arrays, demonstrating significant potential for applications requiring spatially resolved and directionally sensitive magnetometry. Full article
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