Search Results (3,924)

In this research project a large linear electromagnetic actuator (LLEA) was designed and manufactured. The electromagnetic performance was published in previous works, but in this paper we focus on the technological challenges related to the manufacturing in particular. This LLEA was based on the magnet-free switched-reluctance principle, having six effective energised stator “teeth” and four passive mover parts (4:6 ratio). Various aspects and challenges encountered during the manufacturing, transport, and assembly are discussed. Thermal expansion of steel contributed to the decision of the modular design, with each module having 1.3 m in length, with a 2 mm longitudinal dilatation gap. The initial prototype was tested with a 10.6 m length, with plans to extend the test track to 60 m, which was fully achievable due to the modular design and required 29 tons of electrical steel to be built. The stator laminations were cut by a bespoke progressive tool with stamping, and other parts by a CO₂ laser. Mounting was based on welding (back of the stator) and clamping plates (through insulated bolts). The linear longitudinal force was on the order of 8 kN, with the main air gap of 7.5–10 mm on either side of the mover. The lateral forces could exceed 40 kN and were supported by appropriate construction steel members bolted to the concrete floor. The overall mechanical tolerances after installation remained below 0.5 mm. The technology used for constructing this prototype demonstrated the cost-effective way for a semi-industrial manufacturing scale. Full article

This research paper employed novel sustainable alternative materials to reduce the environmental impact of thermoset/synthetic fibre composites. The effect of seawater hydrothermal ageing at 45 °C for 45 and 90 days on the physical and interlaminar fracture toughness (mode I and mode II) of a semi-unidirectional non-crimp basalt fibre (BF)-reinforced acrylic matrix and epoxy matrix composites was investigated. Optical and scanning electron microscopes were used to describe the fracture and interfacial failure mechanisms. The results show that the BF/Elium composite exhibited higher fracture toughness properties compared to the BF/Epoxy composite. The results of the mode I and mode II interlaminar fracture toughness values for the BF/Elium composite were 1280 J/m² and 2100 J/m², which are 14% and 56% higher, respectively, than those of the BF/Epoxy composite. The result values for both composites were normalised with respect to the density of each composite laminate. The saturated moisture content and diffusion coefficient values of seawater-aged samples at 45 °C and room temperature for the BF/Elium and BF/Epoxy composites were analysed. Both composites exhibited signs of polymer matrix decomposition and fibre surface degradation under the influence of seawater hydrothermal ageing, resulting in a reduction in the mode II interlaminar fracture toughness values. Enhancement was observed in mode I fracture toughness under hydrothermal ageing, particularly for the BF/Epoxy composite, due to matrix plasticisation and fibre bridging. Full article

Electrochromic devices (ECDs) capable of modulating both visible color and infrared (IR) emissivity are promising for applications in smart thermal camouflage and multifunctional displays. However, conventional transmissive ECDs suffer from limited IR modulation due to the low IR transmittance of transparent electrodes. Here, we report a reflection-type electrochromic zinc-ion battery (HWEC-ZIB) using a self-doped polyaniline nanorod film (SP(ANI-MA)) as the active layer. By positioning the active material at the device surface, this structure avoids interference from transparent electrodes and enables broadband and efficient IR emissivity tuning. To prevent electrolyte-induced IR absorption, a thermal lamination encapsulation method is employed. The optimized device achieves emissivity modulation ranges of 0.28 (3–5 μm) and 0.19 (8–14 μm), delivering excellent thermal camouflage performance. It also exhibits a visible color change from earthy yellow to deep green, suitable for various natural environments. In addition, the HWEC-ZIB shows a high areal capacity of 72.15 mAh cm⁻² at 0.1 mA cm⁻² and maintains 80% capacity after 5000 cycles, demonstrating outstanding electrochemical stability. This work offers a versatile device platform integrating IR stealth, visual camouflage, and energy storage, providing a promising solution for next-generation adaptive camouflage and defense-oriented electronics. Full article

This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials. Full article

In this paper, an uncertainty optimization method based on the adaptive hybrid correlation Kriging surrogate model is proposed to optimize the ply angles of laminated spherical-conical shells. First, equations of motion of laminated spherical-conical shells are constructed to calculate the vibration characteristics. Then, this paper proposes a Kriging surrogate model with adaptive weight hybrid correlation functions and validates its accuracy. Based on this framework, the weight distribution of the surrogate model for uncertain parameters in laminated spherical-conical shells under different ply angles is analyzed. To address the uncertainty optimization problem in laminated spherical-conical shell structures, an Improved Multi-objective Salp Swarm Algorithm is developed, and its optimization efficacy is systematically validated. Furthermore, an adaptive hybrid correlation Kriging surrogate model is reconstructed, incorporating both uncertainty parameters and design variables as inputs, with the peak vibration displacement and fundamental frequency serving as the output responses. The uncertainty optimization results confirm that the proposed methodology, along with the enhanced Kriging modeling strategy, exhibits both applicability and computational efficiency for such engineering applications. Full article

The global climate crisis has driven unprecedented agreements among nations on carbon mitigation. With China’s commitment to carbon peaking and carbon neutrality targets, the building sector has emerged as a critical focus for emission reduction, particularly because office buildings account for over 30% of building energy consumption. However, a systematic and regionally adaptive low-carbon technology evaluation framework is lacking. To address this gap, this study develops a multidimensional decision-making system to quantify and rank low-carbon technologies for office buildings in Beijing. The method includes four core components: (1) establishing three archetypal models—low-rise (H ≤ 24 m), mid-rise (24 m < H ≤ 50 m), and high-rise (50 m < H ≤ 100 m) office buildings—based on 99 office buildings in Beijing; (2) classifying 19 key technologies into three clusters—Envelope Structure Optimization, Equipment Efficiency Enhancement, and Renewable Energy Utilization—using bibliometric analysis and policy norm screening; (3) developing a four-dimensional evaluation framework encompassing Carbon Reduction Degree (CRD), Economic Viability Degree (EVD), Technical Applicability Degree (TAD), and Carbon Intensity Degree (CID); and (4) conducting a comprehensive quantitative evaluation using the AHP-entropy-TOPSIS algorithm. The results indicate distinct priority patterns across the building types: low-rise buildings prioritize roof-mounted photovoltaic (PV) systems, LED lighting, and thermal-break aluminum frames with low-E double-glazed laminated glass. Mid- and high-rise buildings emphasize integrated PV-LED-T8 lighting solutions and optimized building envelope structures. Ranking analysis further highlights LED lighting, T8 high-efficiency fluorescent lamps, and rooftop PV systems as the top-recommended technologies for Beijing. Additionally, four policy recommendations are proposed to facilitate the large-scale implementation of the program. This study presents a holistic technical integration strategy that simultaneously enhances the technological performance, economic viability, and carbon reduction outcomes of architectural design and renovation. It also establishes a replicable decision-support framework for decarbonizing office and public buildings in cities, thereby supporting China’s “dual carbon” goals and contributing to global carbon mitigation efforts in the building sector. Full article

Composite laminates are widely used in aerospace, automotive, construction, and luxury industries, owing to their superior mechanical properties and design flexibility. However, detecting manufacturing defects and in-service damage remains a vital challenge for structural safety. While traditional unsupervised machine learning methods have been used in structural health monitoring (SHM), their high false positive rates limit their reliability in real-world applications. This issue is mostly inherited from their limited ability to capture small temporal variations in Lamb wave signals and their dependence on shallow architectures that suffer with complex signal distributions, causing the misclassification of damaged signals as healthy data. To address this, we suggested an unsupervised anomaly detection framework that integrates a self-attention autoencoder with a Gaussian mixture model (SAE-GMM). The model is solely trained on healthy Lamb wave signals, including high-quality synthetic data generated via a generative adversarial network (GAN). Damages are detected through reconstruction errors and probabilistic clustering in the latent space. The self-attention mechanism enhances feature representation by capturing subtle temporal dependencies, while the GMM enables a solid separation among signals. Experimental results demonstrated that the proposed model (SAE-GMM) achieves high detection accuracy, a low false positive rate, and strong generalization under varying noise conditions, outperforming traditional and deep learning baselines. Full article

Red sandstones of the Cambrian age are globally distributed and represent an important sedimentation phase during this critical time interval. Their sedimentology and geochemistry can provide key information about the sedimentation style, paleoclimatic conditions, and weathering trends during the Cambrian. In the Salt Range of Pakistan, the Khewra Sandstone constitutes the Lower Cambrian strata and consists of red–maroon sandstones with minor siltstone and shale in the basal part. Cross-bedding, graded bedding, ripple marks, parallel laminations, load casts, ball and pillows, desiccation cracks, and bioturbation are the common sedimentary features of the formation. The sandstones are fine to medium to coarse-grained with subangular to subrounded morphology and display an overall coarsening upward trend. Petrographic analysis indicates that the sandstones are sub-arkose and sub-lithic arenites, and dolomite and calcite are common cementing materials. X-ray Diffraction (XRD) analysis indicates that the main minerals in the formation are quartz, feldspars, kaolinite, illite, mica, hematite, dolomite, and calcite. Geochemical analysis indicates that SiO₂ is the major component at a range of 53.3 to 88% (averaging 70.4%), Al₂O₃ ranges from 3.1 to 19.2% (averaging 9.2%), CaO ranges from 0.4 to 25.3% (averaging 7.4%), K₂O ranges from 1.2 to 7.4% (averaging 4.8%), MgO ranges from 0.2 to 7.4% (averaging 3.5%), and Na₂O ranges from 0.1 to 0.9% (averaging 0.4%), respectively. The results of the combined proxies indicate that the sedimentation occurred in fluvial–deltaic settings under overall arid to semi-arid paleoclimatic conditions with poor to moderate chemical weathering. The Khewra Sandstone represents the red Cambrian sandstones on the NW Indian Plate margin of Gondwana and can be correlated with contemporaneous red sandstones in the USA, Europe, Africa, Iran, and Turkey (Türkiye). Full article

This study introduces an analytical framework that integrates the state-space method with generalized thermoelasticity theory to obtain exact solutions for the static and dynamic behaviors of laminated plates featuring imperfect interfaces and resting on a Winkler foundation. The model comprehensively accounts for the foundation-structure interaction, interfacial imperfection, and the coupling between the thermal and mechanical fields. A parametric analysis explores the impact of the dimensionless foundation coefficient, interface flexibility coefficient, and thermal conductivity on the static and dynamic behaviors of the laminated plates. The results indicate that a lower foundation stiffness results in higher sensitivity of structural deformation with respect to the foundation parameter. Furthermore, an increase in interfacial flexibility significantly reduces the global stiffness and induces discontinuities in the distribution of stress and temperature. Additionally, thermal conductivity governs the continuity of interfacial heat flux, while thermo-mechanical coupling amplifies the variations in specific field variables. The findings offer valuable insights into the design and reliability evaluation of composite structures operating in thermally coupled environments. Full article

A novel square lattice composed of piezoelectric laminated zigzag beams positioned between each pair of adjacent nodes is proposed. Each zigzag beam is made of four piezoelectric laminated straight beams, formed by laminating a piezoelectric layer and a base layer. The effective moduli are derived by analyzing the unit cell subjected to a stress field. Voltages applied to the piezoelectric layers can be adjusted to tailor the effective moduli of the lattice without altering the microstructure. Theoretical predictions were verified by finite element simulations. Parametric analyses were conducted to examine the effects of voltage on the tailoring of effective moduli in the piezoelectric laminated zigzag beam-based square lattices. Full article

In engineering practice, liquid droplet impingement typically occurs at an oblique angle relative to the target surface, yet the influence of impact orientation on damage outcomes remains contentious and exhibits target-material dependency. In this paper, a typical single-waterjet-generating technique is applied to liquid impact tests on a unidirectional carbon fiber-reinforced polymer (CFRP) laminate, with special focus on the effects of the impingement angle and the fiber orientation. Finite-element simulation is employed to help reveal the failure mechanism of oblique impacts. The results show that, in most cases, the damage caused by a 15° oblique impact is slightly larger than that of a normal impact, while the increase amplitude varies with different impact speeds. Resin removal is more prone to occur when the projection of the waterjet velocity on the impact surface is perpendicular (marked as the fiber orientation PE) rather than parallel (marked as the fiber orientation PA) to the fiber direction of the top layer. A PE fiber orientation can lead to mass material peeling in comparison with PA, and the damage range is even much larger than for a normal impact. The underlying mechanism can be attributed to the increased lateral jet-particle velocity and resultant shear stress along the impact projection direction. The distinct damage modes observed on the CFRP laminate with the different fiber orientations PE and PA originate from the asymmetric tensile properties in the longitudinal/transverse directions of laminates coupled with dissimilar fiber–matrix interfacial characteristics. A theoretical model for the surface damage area under a single-jet impact was established through experimental data fitting based on a modified water-hammer pressure contact-radius formulation. The model quantitatively characterizes the influence of critical parameters, including the jet velocity, diameter, and impact angle, on the central area of the surface failure ring. Full article

This study focuses on the development of lignin-based carbon-fiber-reinforced laminated veneer lumber (LVL) beams for garden timber structures, addressing wood shortages and environmental concerns. The research consisted of three main phases: the extraction and characterization of the lignin from corn stalks; the preparation and characterization of lignin-based carbon fibers; the fabrication and testing of reinforced LVL beams. Lignin was extracted from corn stalks using a deep eutectic solvent, followed by the preparation of lignin-based carbon fibers through electrospinning. These carbon fibers were integrated with poplar veneers to create reinforced LVL beams. The test results demonstrated significant improvements in mechanical properties, with the reinforced LVL beams exhibiting a 17% increase in elastic modulus and a 30% enhancement in flexural strength compared with conventional LVL beams. Notable improvements were also observed in tensile strength, compressive strength, and shear strength. This research provides a novel approach for producing high-value-added carbon fibers from agricultural waste, advancing the development of sustainable building materials. Full article

CFRP possesses the advantages of lightweight and high strength, but its cost is relatively high, and its ductility is insufficient; aluminum alloys have a relatively low cost and good ductility. This paper develops a CFRP-aluminum alloy laminated tube (CFRP-AL tube), which combines the advantages of CFRP and aluminum alloy. Such composite components have broad application prospects in the field of spatial structures. The CFRP-AL tubes were studied by experimental, numerical, and theoretical research on their axial compression performance in this paper. Firstly, the standard tensile test was carried out on 6061-T6 aluminum alloy. Combining the test results and references, the Johnson–Cook hardening model parameters of aluminum alloy were determined. The tensile test of CFRP was conducted to determine its material parameters. Based on composite material mechanics and fracture mechanics, a composite progressive damage model for the CFRP-AL tube was established. Secondly, axial compression tests were carried out on 27 CFRP-AL tubes and 3 aluminum alloy tubes with a small slenderness ratio. The test results show that the typical failure mode of CFRP-AL tubes with small slenderness ratios is strength failure, and the ultimate bearing capacity rises by 11~31% compared to aluminum alloy tubes. Thirdly, a user material subroutine capable of simulating CFRP failure was developed. Based on the user material subroutine, the effect of the initial imperfection, the fiber layer angle, the fiber layer thickness, the slenderness ratio, the diameter-thickness ratio and the CFRP volume ratio were discussed. And the failure mechanism and response of the CFRP-AL tubes under the axial compression were obtained. Finally, based on the strength theory, the formula predicting the bearing capacity of the strength failure was established, and the results of the formula were in a good agreement with the experimental and numerical results. Full article

In the present work, we design a laminated composite composed of molybdenum–rhenium alloy and silicon carbide ceramics for use in space reactors as a candidate structural material with neutron spectral shift properties. The influence of the internal microstructure on the mechanical properties is investigated by finite element simulation based on scale separation. The results of the study showed that the incorporation of gradient transition layers between the metallic and ceramic phases effectively mitigates thermally induced local stresses arising from mismatches in coefficients of thermal expansion. By optimizing the composition of the gradient transition layers, the stress distribution within the composite under operating conditions has been adjusted. As a result, the stress experienced by the alloy phase is significantly reduced, potentially extending the high-temperature creep rupture life. Full article

This study investigates the potential of Eucalyptus benthamii wood from planted forests in southern Brazil for the production of cross-laminated timber (CLT) panels. The performance of E. benthamii CLT panels is compared to that of Pinus spp. panels and European commercial panels (KLH^®), using the finite element method applied to a two-story building model. Class 2 of the Brazilian standard ABNT NBR 7190-2 was adopted as the reference for the physical and mechanical properties of Pinus spp., while the European commercial specifications from KLH^® were used to represent European reference panels. The results indicate that E. benthamii wood exhibits superior mechanical properties, enabling reductions of 12.5% to 27.3% in panel thickness and a 20.7% decrease in wood volume when compared to Pinus spp., without compromising structural safety. Relative to the KLH^® and ETA 06/0138 standards, E. benthamii wood demonstrates higher stiffness (modulus of elasticity of 15,325 MPa vs. 12,000 MPa) and greater flexural strength (109.11 MPa vs. 24 MPa), allowing for the use of thinner panels. Stress and displacement analyses confirm that E. benthamii CLT slabs can withstand critical loads (wind and vertical) within normative limits, with maximum displacements of 18.5 mm. The reduction in material volume (22.8 m³ versus 28.7 m³ for Pinus spp.) suggests potential benefits in terms of environmental impact and logistical efficiency. It can be concluded that E. benthamii represents a sustainable and efficient alternative for CLT panels, combining high structural performance with resource optimization and contributing to the decarbonization of the construction industry. Full article