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22 pages, 4636 KiB  
Article
SP-GEM: Spatial Pattern-Aware Graph Embedding for Matching Multisource Road Networks
by Chenghao Zheng, Yunfei Qiu, Jian Yang, Bianying Zhang, Zeyuan Li, Zhangxiang Lin, Xianglin Zhang, Yang Hou and Li Fang
ISPRS Int. J. Geo-Inf. 2025, 14(7), 275; https://doi.org/10.3390/ijgi14070275 - 15 Jul 2025
Viewed by 275
Abstract
Identifying correspondences of road segments in different road networks, namely road-network matching, is an essential task for road network-centric data processing such as data integration of road networks and data quality assessment of crowd-sourced road networks. Traditional road-network matching usually relies on feature [...] Read more.
Identifying correspondences of road segments in different road networks, namely road-network matching, is an essential task for road network-centric data processing such as data integration of road networks and data quality assessment of crowd-sourced road networks. Traditional road-network matching usually relies on feature engineering and parameter selection of the geometry and topology of road networks for similarity measurement, resulting in poor performance when dealing with dense and irregular road network structures. Recent development of graph neural networks (GNNs) has demonstrated unsupervised modeling power on road network data, which learn the embedded vector representation of road networks through spatial feature induction and topology-based neighbor aggregation. However, weighting spatial information on the node feature alone fails to give full play to the expressive power of GNNs. To this end, this paper proposes a Spatial Pattern-aware Graph EMbedding learning method for road-network matching, named SP-GEM, which explores the idea of spatially-explicit modeling by identifying spatial patterns in neighbor aggregation. Firstly, a road graph is constructed from the road network data, and geometric, topological features are extracted as node features of the road graph. Then, four spatial patterns, including grid, high branching degree, irregular grid, and circuitous, are modelled in a sector-based road neighborhood for road embedding. Finally, the similarity of road embedding is used to find data correspondences between road networks. We conduct an algorithmic accuracy test to verify the effectiveness of SP-GEM on OSM and Tele Atlas data. The algorithmic accuracy experiments show that SP-GEM improves the matching accuracy and recall by at least 6.7% and 10.2% among the baselines, with high matching success rate (>70%), and improves the matching accuracy and recall by at least 17.7% and 17.0%, compared to the baseline GNNs, without spatially-explicit modeling. Further embedding analysis also verifies the effectiveness of the induction of spatial patterns. This study not only provides an effective and practical algorithm for road-network matching, but also serves as a test bed in exploring the role of spatially-explicit modeling in GNN-based road network modeling. The experimental performances of SP-GEM illuminate the path to develop GeoEmbedding services for geospatial applications. Full article
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16 pages, 3999 KiB  
Article
Influence of TRISO Fuel Particle Arrangements on Pebble Neutronics and Isotopic Evolution
by Ben Impson, Mohamed Elhareef, Zeyun Wu and Braden Goddard
J. Nucl. Eng. 2025, 6(3), 27; https://doi.org/10.3390/jne6030027 - 14 Jul 2025
Viewed by 409
Abstract
Pebble Bed Reactors (PBRs) represent a new generation of nuclear reactors. However, modeling TRi-structural ISOtropic (TRISO) fuel particles employed in PBRs presents a unique challenge in comparison to most conventional reactor designs. Rapid generation of different possible fuel particle configurations for Monte-Carlo simulations [...] Read more.
Pebble Bed Reactors (PBRs) represent a new generation of nuclear reactors. However, modeling TRi-structural ISOtropic (TRISO) fuel particles employed in PBRs presents a unique challenge in comparison to most conventional reactor designs. Rapid generation of different possible fuel particle configurations for Monte-Carlo simulations provides improved insights into the effects of particle distribution irregularities on the neutron economy. Defective pebbles could cause changes in the neutron flux in a nuclear reactor due to increased or decreased moderating effects. Different configurations of particle fuel also impact isotope production within the nuclear reactor. This study simulates several TRISO configurations representing limited capabilities of randomization algorithms, manufacturing defects configurations and/or special pebble design. All predictions are compared to an equivalent homogenized model used as baseline. The results show that the TRISO configuration has a non-negligible impact on the parameters under consideration. To explain these results, the ratio of the thermal flux of each model to the thermal flux of the homogeneous model is calculated. A clear pattern is observed in the data: as irregularities in the moderator medium emerge due to the distribution of TRISO particles, the neutron spectrum softens, leading to higher values of k and better fuel utilization. This dependence of the spectrum on the TRISO configuration is used to explain the pattern observed in the depletion calculation. The results open the possibility of optimizing the TRISO configuration in manufactured pebbles for fuel utilization and safeguards. Future work should focus on full core simulations to determine the extent of these findings. Full article
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17 pages, 7914 KiB  
Article
Active Fault Dislocation-Induced Mechanical Response of Polyurethane-Solidified Track in Tunnels
by Wei Chen, Dan Wu, Minzhe Yu, Pei Wu, Yushuo Zhang, Shang Luo and Lei Xu
Materials 2025, 18(11), 2492; https://doi.org/10.3390/ma18112492 - 26 May 2025
Viewed by 358
Abstract
The dislocation of the active fault zone altered the stress distribution and geometry of the track structure in the tunnel, which in turn affected the safety and stability of the train operation. Polyurethane-solidified track bed (PSTB) is suitable for sections crossing through active [...] Read more.
The dislocation of the active fault zone altered the stress distribution and geometry of the track structure in the tunnel, which in turn affected the safety and stability of the train operation. Polyurethane-solidified track bed (PSTB) is suitable for sections crossing through active fault zones due to its excellent serviceability and adaptability to deformation. In this study, the stress and deformation response induced by active fault dislocation are investigated for this novel track structure. The corresponding deformation of track structure is subsequently introduced into a vehicle-track dynamics model to calculate the train operation safety index. The study examines the impact of fault displacement on railway track structures, revealing significant vertical deformation in rails that corresponds to the displacement magnitude. The effects are mainly confined to the active fault zone and its immediate surroundings, with variations depending on the fault zone’s structural characteristics. Key factors such as larger displacements, steeper fault angles, and narrower fault zones increase stress on track components, particularly the wide sleeper, which is prone to cracking and represents a structural vulnerability. Higher fault displacement, narrower zones, steeper angles, and increased train speeds elevate derailment risks and wheel load reduction rates, potentially exceeding safety limits. To ensure safety under typical fault conditions, train speeds should not exceed 250 km/h for PSTB with a 40 mm displacement and a 60° fault angle. These findings provide critical guidance for railway construction in fault-prone areas. Full article
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17 pages, 2002 KiB  
Communication
Towards a Rational Design of Biosensors: Engineering Covalently Grafted Interfacial Adlayers as a Testbed Platform for Electrochemical Detection of Epinephrine
by Xiaoli Chang, Yuan Fang and Oleksandr Ivasenko
Molecules 2025, 30(10), 2236; https://doi.org/10.3390/molecules30102236 - 21 May 2025
Viewed by 396
Abstract
The performance of electrochemical (bio)sensors is fundamentally determined by the precise engineering of interfacial layers that govern (bio)analyte–surface interactions. However, elucidating structure–function relationships remains challenging due to the complex architecture of modern sensors and the irregular nanoscale morphology of many high-performance materials. In [...] Read more.
The performance of electrochemical (bio)sensors is fundamentally determined by the precise engineering of interfacial layers that govern (bio)analyte–surface interactions. However, elucidating structure–function relationships remains challenging due to the complex architecture of modern sensors and the irregular nanoscale morphology of many high-performance materials. In this study, we present a strategy for designing custom functional interfaces as well-defined platforms for probing interfacial processes. Focusing on epinephrine (EP) detection as an important representative of catecholamines, we compare the interfacial behavior of two carboxy-functionalized electrodes—grafted with either para-aminobenzoic acid (PAB) or 3,4,5-tricarboxybenzenediazonium (ATA)—against atomically flat highly oriented pyrolytic graphite (HOPG) as a control. While both modifiers introduce carboxyl groups, PAB forms disordered multilayers that inhibit surface responsiveness, whereas ATA yields an ultrathin monolayer with accessible COOH groups. Electrochemical analysis reveals that ATA-HOPG significantly enhances EP detection at sub-micromolar levels, facilitated by electrostatic interactions between surface-bound COO and protonated EP and its redox products. These results demonstrate that nanoscale control of diazonium grafting is crucial for optimizing bioanalyte recognition. More broadly, this work highlights how molecular-level surface engineering on high-quality carbon substrates can serve as a test-bed platform for the rational design of advanced electrochemical sensing interfaces. Full article
(This article belongs to the Special Issue Physicochemical Research on Material Surfaces)
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30 pages, 6198 KiB  
Article
Physicochemical and Toxicological Properties of Particles Emitted from Scalmalloy During the LPBF Process
by Nikoletta Sargioti, Leonidas Karavias, Leonidas Gargalis, Anna Karatza, Elias P. Koumoulos and Evangelia K. Karaxi
Toxics 2025, 13(5), 398; https://doi.org/10.3390/toxics13050398 - 15 May 2025
Viewed by 463
Abstract
This study investigates the physicochemical and toxicological properties of Scalmalloy powder emissions generated during Laser Powder Bed Fusion (LPBF), focusing on the impact of particle morphology, oxidation, and size distribution on biological responses. Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analyses [...] Read more.
This study investigates the physicochemical and toxicological properties of Scalmalloy powder emissions generated during Laser Powder Bed Fusion (LPBF), focusing on the impact of particle morphology, oxidation, and size distribution on biological responses. Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analyses revealed significant variations in particle characteristics, with the highest oxidation levels and irregular morphologies observed in exhaust-derived powders. In vitro cytotoxicity evaluations using A549 lung epithelial cells showed significant reductions in cell viability (~60 to 69%) and increased oxidative stress (p < 0.05) upon exposure to virgin sieved (<20 µm) and exhaust powder samples. Conversely, samples from the build plate, overflow, and dispenser exhibited high cell viability (>85%). Indirect exposure through media incubation resulted in minimal cytotoxicity, suggesting that metal dissolution plays a limited role in toxicity under the studied conditions. The findings highlight the influence of particle morphology and oxidation on cytotoxic responses and underscore the need for controlled powder handling to mitigate occupational exposure risks in LPBF environments. Full article
(This article belongs to the Section Metals and Radioactive Substances)
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23 pages, 57804 KiB  
Article
Multiscale Characteristics and Controlling Factors of Shale Oil Reservoirs in the Permian Lucaogou Formation (Jimusaer Depression, Junggar Basin, NW China)
by Yang Lian, Liping Zhang, Xuan Chen, Xin Tao, Yuhao Deng and Peiyan Li
Minerals 2025, 15(5), 438; https://doi.org/10.3390/min15050438 - 23 Apr 2025
Cited by 1 | Viewed by 391
Abstract
The Permian Lucaogou Formation (PLF) shale oil reservoirs in the Junggar Basin exhibit significant lithological heterogeneity, which limits the understanding of the relationship between macroscopic and microscopic reservoir characteristics, as well as insights into reservoir quality. To address this gap, thirty core samples, [...] Read more.
The Permian Lucaogou Formation (PLF) shale oil reservoirs in the Junggar Basin exhibit significant lithological heterogeneity, which limits the understanding of the relationship between macroscopic and microscopic reservoir characteristics, as well as insights into reservoir quality. To address this gap, thirty core samples, exhibiting typical sedimentary features, were selected from a 46 m section of the PLF for sedimentological analysis, thin section examination, high-performance microarea scanning, and scanning electron microscopy. Seven main lithofacies were identified, including massive bedding slitstone/fine-grained sandstone (LS1), cross to parallel bedding siltstone (LS2), climbing ripple laminated argillaceous siltstone (LS3), paired graded bedding argillaceous siltstone (LS4), irregular laminated argillaceous siltstone (LS5), irregular laminated silty mudstone (LM2), and horizontal laminated mudstone (LM2). The paired graded bedding sequences with internal erosion surfaces, massive bedding, and terrestrial plant fragments suggest a lacustrine hyperpycnal flow origin. The channel subfacies of hyperpycnal flow deposits, primarily consisting of LS1 and LS2, reflect strong hydrodynamic conditions, with a single-layer thickness ranging from 1.3 to 3.8 m (averaging 2.2 m) and porosity between 7.8 and 14.2% (averaging 12.5%), representing the primary sweet spot. The lobe subfacies, composed mainly of LS3, LS4, and LS5, reflect relatively strong hydrodynamic conditions, with a single-layer thickness ranging from 0.5 to 1.4 m (averaging 0.8 m) and porosity between 4.2 and 13.8% (averaging 9.6%), representing the secondary sweet spot. In conclusion, strong hydrodynamic conditions and depositional microfacies are key factors in the formation and distribution of sweet spots. The findings of this study are valuable for identifying sweet spots in the PLF and provide useful guidance for the exploration of lacustrine shale oil reservoirs in the context of hyperpycnal flow deposition globally. Full article
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21 pages, 16229 KiB  
Article
Investigation of Distortion, Porosity and Residual Stresses in Internal Channels Fabricated in Maraging 300 Steel by Laser Powder Bed Fusion
by Bruno Caetano dos Santos Silva, Bruna Callegari, Luã Fonseca Seixas, Mariusz Król, Wojciech Sitek, Grzegorz Matula, Łukasz Krzemiński, Rodrigo Santiago Coelho and Gilmar Ferreira Batalha
Materials 2025, 18(5), 1019; https://doi.org/10.3390/ma18051019 - 25 Feb 2025
Viewed by 813
Abstract
The use of parts containing internal channels fabricated by laser powder bed fusion (LPBF) in maraging steel is gaining attention within industry, due to the promising application of the material in molds and forming tools. However, LPBF processing has issues when it comes [...] Read more.
The use of parts containing internal channels fabricated by laser powder bed fusion (LPBF) in maraging steel is gaining attention within industry, due to the promising application of the material in molds and forming tools. However, LPBF processing has issues when it comes to unsupported channels, leading to defects that can result in a limited performance and shortened component life. The present study aims to provide a detailed evaluation of the metallurgical effects arising from the LPBF printing of channels made of maraging 300 steel. The results show that channel distortion occurs due to the lack of support, associated with increased roughness at the top part of the channel profile caused by partial melting and loosening of the powder. Statistical analyses showed that distortion is significantly affected by channel length. A high level of porosity derived from a lack of fusion was observed in the region above the channel and was attributed to layer irregularities caused by the absence of support, with a predominance of large and irregular pores. Residual stresses, always of a tensile nature, present a behavior opposed to that of distortion, increasing with increases in length, meaning that higher levels of distortion lead to an enhanced effect of stress accommodation/relief, with porosity having a similar effect. All these phenomena, however, did not seem to affect crystallographic orientation, with a nearly random texture in all cases, most likely due to the energy input used and to an optimized laser scanning strategy. These findings are vital to increase the amount of attention paid towards the design of internal channels, especially with those with the purpose of coolant circulation, since distortions and poor surface finishing can reduce cooling efficiency due to a defective fluid flow, while porosity can have the same effect by hindering heat transfer. Residual stress, in its turn, can decrease the life of the component by facilitating cracking and wear. Full article
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18 pages, 4978 KiB  
Article
Laboratory Study of Local Scour Around an Array of Pile Groups in Clear-Water Scour Conditions
by Ming Gong, Xinying Pan, Shengtao Du, Guoxiang Wu, Yingxue Lv, Yunjia Sun, Guangjia Ding and Bingchen Liang
J. Mar. Sci. Eng. 2025, 13(1), 137; https://doi.org/10.3390/jmse13010137 - 14 Jan 2025
Cited by 4 | Viewed by 960
Abstract
Current-induced local scour around pile groups weakens the capacity of structures. In this paper, experimental tests of local scour around an array of 5 × 5 pile groups were conducted in a steady current in a hydraulic flume. The pile-to-pile space was five [...] Read more.
Current-induced local scour around pile groups weakens the capacity of structures. In this paper, experimental tests of local scour around an array of 5 × 5 pile groups were conducted in a steady current in a hydraulic flume. The pile-to-pile space was five times the diameter of a single pile. All the tests were in clear-water scour conditions. The effects of upstream piles on the local scour characteristics of downstream piles, as well as the outer-arranged side piles on the inner-arranged piles, were studied within flow intensities of 0.37–1.0. Both the three-dimensional topography of bed elevation changes and the maximum temporal scour depths are discussed. The results showed that the minimum threshold of flow intensity that can induce local scour around the pile groups was 0.40. The scour holes were independent of each other, though a global scouring phenomenon occurred between piles at a flow intensity of 1.0. The temporal scour depths of the downstream piles increased slowly throughout the local scour processes. During the initial scouring stage, they accelerated rapidly. At flow intensities of 0.60, 0.80, and 1.0, the scour development then progressed gradually, resembling the behavior of a single pile. The developing scouring stage can hardly be distinguished in the case of flow intensity of 0.80. The maximum scour depths in the flow intensity of 0.60 showed irregular variations with increasing row and column numbers. The equilibrium scour depths in the central-positioned piles tended to a constant value of 0.5 times the pile diameter. In larger flow intensities of 0.80 and 1.0, they decreased linearly with pile row number, with the maximum scour depths at the piles in the first row. The local scour depths of the inner-positioned piles in the parallel arrangement showed few differences at the front and rear piles. Full article
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17 pages, 4437 KiB  
Article
Study on Separation Kinetics of Non-Spherical Single Feeding Particle in the Gas–Solid Separation Fluidized Bed
by Xuchen Fan, Yuping Fu, Yongliang He and Liying Sun
Separations 2024, 11(12), 341; https://doi.org/10.3390/separations11120341 - 28 Nov 2024
Viewed by 867
Abstract
Gas–solid separation fluidized bed is an efficient and clean coal separation technology with a good separation effect for coal particles. However, there is a lack of systematic research on the complex motion behavior of the feeding particles in gas–solid separation fluidized beds. In [...] Read more.
Gas–solid separation fluidized bed is an efficient and clean coal separation technology with a good separation effect for coal particles. However, there is a lack of systematic research on the complex motion behavior of the feeding particles in gas–solid separation fluidized beds. In this study, the separation kinetics of non-spherical single feeding particles in the fluidized bed are examined. The particle sphericity coefficient Φ is introduced to characterize the morphology of irregular coal particles, and the drag coefficient for the feeding particles is modified to verify the suitability of the non-spherical particle drag model for gas–solid fluidized bed separation. After optimization and correction, a ρS.sus (the bed density when single feeding particles are suspended in the gas–solid separation fluidized bed) prediction model is obtained. When the prediction accuracy of the ρS.sus prediction model is 90%, the confidence degree is 85.72%. This ρS.sus of the single non-spherical feeding particle prediction model highlights a direction for improving the separation effect, provides a theoretical basis for the industrialization of gas–solid fluidized bed, and promotes the process of dry fluidized separation. Full article
(This article belongs to the Special Issue Research Progress of Gas–Solid Fluidized Dry Separation)
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22 pages, 5397 KiB  
Article
Synthesis, Characterization, and Attrition Resistance of Kaolin and Boehmite Alumina-Reinforced La0.7Sr0.3FeO3 Perovskite Catalysts for Chemical Looping Partial Oxidation of Methane
by Farzam Fotovat, Mohammad Beyzaei, Hadi Ebrahimi and Erfan Mohebolkhames
Catalysts 2024, 14(10), 670; https://doi.org/10.3390/catal14100670 - 27 Sep 2024
Cited by 2 | Viewed by 1274
Abstract
This study investigates the impact of kaolin and boehmite alumina binders on the synthesis, catalytic properties, and attrition resistance of a La0.7Sr0.3FeO3 (LSF) perovskite catalyst designed for the chemical looping partial oxidation (CLPO) of methane to produce synthesis [...] Read more.
This study investigates the impact of kaolin and boehmite alumina binders on the synthesis, catalytic properties, and attrition resistance of a La0.7Sr0.3FeO3 (LSF) perovskite catalyst designed for the chemical looping partial oxidation (CLPO) of methane to produce synthesis gas sustainably. The as-synthesized and used catalysts with varying kaolin and boehmite alumina contents (KB(x,y)/LSF) were scrutinized by a variety of characterization methods, including XRD, FE-SEM/EDS, BET, TPD-NH3, and TPD-O2 techniques. The catalytic activity of the synthesized samples was tested at 800 to 900 °C in a fixed-bed reactor producing syngas through the CLPO process over the consecutive redox cycles. Additionally, the attrition resistance of the fresh and used catalyst samples was examined in a jet cup apparatus to assess their durability against the stresses induced by thermal shocks or changes in the crystal lattice caused by chemical reactions. The characterization results showed the pure perovskite crystal structure of KB(x,y)/LSF catalysts demonstrating adequate oxygen adsorption capacity, effective coke mitigation capability, robust thermal stability, and resilience to agglomeration during repetitive redox cycles. Among the tested catalysts, KB(25,15)/LSF was identified as the superior sample, as it could consistently produce syngas with a suitable H2:CO molar ratio varying from 2 to 3 within ten redox cycles at 900 °C, with CH4 conversion and CO selectivity values up to 64% and 87%, respectively. The synthesized catalysts demonstrated a logarithmic attrition pattern in the jet cup tests at room temperature, featuring high attrition resistance after the erosion of particle shape irregularities or weakly bound particles. Moreover, the KB(25,15)/LSF catalyst used at 900 °C showed great resistance in the attrition test, warranting its endurance in the face of extraordinarily harsh conditions in fluidized bed reactors employed for the CLPO process. Full article
(This article belongs to the Special Issue Fluidizable Catalysts for Novel Chemical Processes)
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14 pages, 2656 KiB  
Article
A Paintable Small-Molecule Hydrogel with Antimicrobial and ROS Scavenging Activities for Burn Wound Healing
by Qingchun Ji, Kehan Chen, Han Yi, Bingfang He and Tianyue Jiang
Gels 2024, 10(10), 621; https://doi.org/10.3390/gels10100621 - 26 Sep 2024
Cited by 1 | Viewed by 2052
Abstract
Delayed wound healing induced by bacterial infection and a persistent inflammatory response remains a great clinical challenge. Herein, we reported a paintable, anti-bacterial, and anti-inflammatory Nap-F3K-CA (Nap-Phe-Phe-Phe-Lys-Caffeic Acid) hydrogel for burn wound management based on caffeic acid (CA)-functionalized short peptides (Nap-Phe-Phe-Phe-Lys). Hydrogels are [...] Read more.
Delayed wound healing induced by bacterial infection and a persistent inflammatory response remains a great clinical challenge. Herein, we reported a paintable, anti-bacterial, and anti-inflammatory Nap-F3K-CA (Nap-Phe-Phe-Phe-Lys-Caffeic Acid) hydrogel for burn wound management based on caffeic acid (CA)-functionalized short peptides (Nap-Phe-Phe-Phe-Lys). Hydrogels are assembled by non-covalent interactions between gelators, and the incorporation of CA promotes the self-assembly of the hydrogel. After being applied to burn wounds, the hydrogel effectively adapted to irregular wound beds and maintained a moist protective environment at the wound. The Nap-F3K-CA hydrogel can scavenge ROS to relieve oxidative damage and downregulate proinflammatory levels. The Nap-F3K-CA hydrogel also displayed potent antibacterial activity against Gram-positive and Gram-negative bacteria, which reduced the incidence of wound infections. Moreover, the hydrogel exhibited good biocompatibility and hemostatic function. In vivo experiments demonstrated that the Nap-F3K-CA hydrogel significantly accelerated the repair of the skin structure including promoting collagen deposition, vascular regeneration, and hair follicle formation. These findings proved the clinical application potential of the Nap-F3K-CA hydrogel as a promising burn wound dressing. Full article
(This article belongs to the Special Issue Social Implementation of Advanced Gel Materials)
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27 pages, 16108 KiB  
Article
Influence of Rolling Resistance and Particle Size Distribution in the Simulation of Sand Infiltration into the Static Gravel Bed
by Atul Jaiswal, Minh Duc Bui, Nils Rüther and Peter Rutschmann
Water 2024, 16(14), 1947; https://doi.org/10.3390/w16141947 - 10 Jul 2024
Cited by 1 | Viewed by 1846
Abstract
Fine sediment infiltration and subsequent clogging in a gravel bed affect several fluvial, ecological, and biological processes, resulting in the degradation of the river ecosystem. Despite many experimental and a few numerical studies, the process is yet to be entirely understood. We employed [...] Read more.
Fine sediment infiltration and subsequent clogging in a gravel bed affect several fluvial, ecological, and biological processes, resulting in the degradation of the river ecosystem. Despite many experimental and a few numerical studies, the process is yet to be entirely understood. We employed a pure Lagrangian framework, called the Discrete Element Method (DEM), to numerically investigate the infiltration process. Special attention is given to tackling the issue of non-spherical and irregular particle shapes and particle size distributions (PSDs) in numerical simulations. Due to computational limitations, these aspects were either not considered or simplified in previous numerical studies. We implicitly included non-spherical and irregular shape effects through rolling resistance models, which do not cause excessive computational overhead. Our study shows that rolling resistance models greatly influence packing and fine sediment infiltration. However, they may also lead to unphysical particle behavior; thus, they should be carefully used in numerical simulations. Oversimplified PSDs do not mirror natural systems, and full PSDs pose computational challenges. Sufficient grain classes are needed to mimic the non-homogeneity and poly-dispersity found in natural fluvial sediments. The infiltrating characteristics of sand concerning PSD and shape effects are linked to size ratio D15,Gravel/D85,Sand, assuring physical and realistic modeling of the infiltration process. Full article
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25 pages, 20276 KiB  
Article
Powder Bed Fusion–Laser Beam of IN939: The Effect of Process Parameters on the Relative Density, Defect Formation, Surface Roughness and Microstructure
by Merve Nur Doğu, Muhannad Ahmed Obeidi, Hengfeng Gu, Chong Teng and Dermot Brabazon
Materials 2024, 17(13), 3324; https://doi.org/10.3390/ma17133324 - 5 Jul 2024
Cited by 2 | Viewed by 2069
Abstract
This study investigates the effects of process parameters in the powder bed fusion–laser beam (PBF-LB) process on IN939 samples. The parameters examined include laser power (160, 180, and 200 W), laser scanning speed (400, 800, and 1200 mm/s), and hatch distance (50, 80, [...] Read more.
This study investigates the effects of process parameters in the powder bed fusion–laser beam (PBF-LB) process on IN939 samples. The parameters examined include laser power (160, 180, and 200 W), laser scanning speed (400, 800, and 1200 mm/s), and hatch distance (50, 80, and 110 μm). The study focuses on how these parameters affect surface roughness, relative density, defect formation, and the microstructure of the samples. Surface roughness analysis revealed that the average surface roughness (Sa) values of the sample ranged from 4.6 μm to 9.5 μm, while the average height difference (Sz) varied from 78.7 μm to 176.7 μm. Furthermore, increasing the hatch distance from 50 μm to 110 μm while maintaining constant laser power and scanning speed led to a decrease in surface roughness. Relative density analysis indicated that the highest relative density was 99.35%, and the lowest was 93.56%. Additionally, the average porosity values were calculated, with the lowest being 0.06% and the highest reaching 9.18%. Although some samples had identical average porosity values, they differed in porosity/mm2 and average Feret size. Variations in relative density and average porosity were noted in samples with the same volumetric energy density (VED) due to different process parameters. High VED led to large, irregular pores in several samples. Microcracks, less than 50 μm in length, were present, indicating solidification cracks. The microstructural analysis of the XZ planes revealed arc-shaped melt pools, columnar elongated grains aligned with the build direction, and cellular structures with columnar dendrites. This study provides insights for optimizing PBF-LB process parameters to enhance the quality of IN939 components. Full article
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11 pages, 4560 KiB  
Article
Effect of Electric Pulse Treatment on Microstructure and Mechanical Property of Laser Powder Bed Fused IN718
by Hongmei Zhang, Jie Liu and Zhanfeng Wang
Metals 2024, 14(7), 751; https://doi.org/10.3390/met14070751 - 25 Jun 2024
Cited by 1 | Viewed by 1591
Abstract
This study investigated the impact of electric pulse treatment (EPT) on the microstructure and mechanical properties of laser powder bed fused Inconel 718 (IN718). Through a comprehensive experimental characterization, we found that EPT induced significant improvements in the microstructure of IN718. In the [...] Read more.
This study investigated the impact of electric pulse treatment (EPT) on the microstructure and mechanical properties of laser powder bed fused Inconel 718 (IN718). Through a comprehensive experimental characterization, we found that EPT induced significant improvements in the microstructure of IN718. In the YOZ plane of EPT-700, the molten pool diminished and replaced by a grain boundary with granular Ni3Nb precipitates, and the dislocations increased while the irregular porosity decreased. Concurrently, enhanced mechanical properties of EPT-700 were obtained, including a hardness of 354.7 HV, an ultimate tensile strength of 930.21 MPa, and an elongation of 34.35%. Fractographic analysis revealed a transition in fracture mechanisms, highlighting the intricate relationship between microstructural modifications induced by EPT and mechanical response under load. These findings underscore the potential of EPT as a promising post-processing technique for optimizing the microstructure and mechanical properties of IN718 components fabricated via laser powder bed fusion additive manufacturing. This study contributes to the advancement of knowledge in the field of additive manufacturing and provides valuable insights for the development of high-performance metallic components. Full article
(This article belongs to the Section Additive Manufacturing)
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22 pages, 4085 KiB  
Article
Characterization and Performance of Peanut Shells in Caffeine and Triclosan Removal in Batch and Fixed-Bed Column Tests
by Cristina E. Almeida-Naranjo, Mayra Frutos, Victor H. Guerrero and Cristina Villamar-Ayala
Molecules 2024, 29(12), 2923; https://doi.org/10.3390/molecules29122923 - 19 Jun 2024
Cited by 4 | Viewed by 1780
Abstract
Peanut shells’ adsorption performance in caffeine and triclosan removal was studied. Peanut shells were analyzed for their chemical composition, morphology, and surface functional groups. Batch adsorption and fixed-bed column experiments were carried out with solutions containing 30 mg/L of caffeine and triclosan. The [...] Read more.
Peanut shells’ adsorption performance in caffeine and triclosan removal was studied. Peanut shells were analyzed for their chemical composition, morphology, and surface functional groups. Batch adsorption and fixed-bed column experiments were carried out with solutions containing 30 mg/L of caffeine and triclosan. The parameters examined included peanut shell particle size (120–150, 300–600, and 800–2000 µm), adsorbent dose (0.02–60 g/L), contact time (up to 180 min), bed height (4–8 cm), and hydraulic loading rate (2.0 and 4.0 m3/m2-day). After determining the optimal adsorption conditions, kinetics, isotherm, and breakthrough curve models were applied to analyze the experimental data. Peanut shells showed an irregular surface and consisted mainly of polysaccharides (around 70% lignin, cellulose, and hemicellulose), with a specific surface area of 1.7 m2/g and a pore volume of 0.005 cm3/g. The highest removal efficiencies for caffeine (85.6 ± 1.4%) and triclosan (89.3 ± 1.5%) were achieved using the smallest particles and 10.0 and 0.1 g/L doses over 180 and 45 min, respectively. Triclosan showed easier removal compared to caffeine due to its higher lipophilic character. The pseudo-second-order kinetics model provided the best fit with the experimental data, suggesting a chemisorption process between caffeine/triclosan and the adsorbent. Equilibrium data were well-described by the Sips model, with maximum adsorption capacities of 3.3 mg/g and 289.3 mg/g for caffeine and triclosan, respectively. In fixed-bed column adsorption tests, particle size significantly influenced efficiency and hydraulic behavior, with 120–150 µm particles exhibiting the highest adsorption capacity for caffeine (0.72 mg/g) and triclosan (143.44 mg/g), albeit with clogging issues. The experimental data also showed good agreement with the Bohart–Adams, Thomas, and Yoon–Nelson models. Therefore, the findings of this study highlight not only the effective capability of peanut shells to remove caffeine and triclosan but also their versatility as a promising option for water treatment and sanitation applications in different contexts. Full article
(This article belongs to the Special Issue Adsorbent Material for Water Treatment)
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