Search Results (53)

The discrete tonal bands generated by an electric machine stator current spectrum for the fixed Space Vector Pulse Width Modulation (SVPWM) control have side effects on the acoustic noise and vibration. Thus, reducing the magnitude of dominant harmonics and spreading the harmonic spectrum provide a remedy for this problem. A well-established concept has involved the application of the randomized Pulse Width Modulation (PWM) strategy in power converters to spread the power spectrum of the stator current to minimize its amplitude. Therefore, Random SVPWM (RSVPWM) is a new switching method applied for power converters. For the control of the three-phase inverter, three different RSVPWM approaches are suggested: Random Switching Frequency (RSF), Random Zero Vector (RZV) and Random Pulse Position (RPP). This paper investigates the effect of the fixed and random SVPWM strategies on acoustic noise emitted by an Induction Machine (IM) fed by a three-phase inverter. Simulation results exhibit the validity and efficiency of the RSF_SVPWM strategy to reduce sideband harmonics at different modulation indexes. The proposed PWM strategies evaluate the results of the equivalent experiments on an IM fed by a two-level voltage source inverter. The experimental results of the harmonic current and acoustic noise spectra demonstrate also that the acoustic noise is attenuated and dispersed totally for the proposed RSF_SVPWM compared to the RZV_SVPWM and, RPP_SVPWM strategies and the random PWM modulation. Full article

In electric powertrain traction applications, the adopted trend to improve the performance and efficiency of electromechanical power conversion systems is to increase supply voltages and inverter switching frequencies. As a result, electrical machine conductors are subjected to ever-increasing electrical stresses, leading to premature insulation degradation and eventual short-circuits. Winding condition monitoring is crucial to prevent such critical failures. Based on the scientific literature, several methods can be used for early identification of aging. A first solution is to monitor partial discharges. This method requires the use of a specific measurement device and an undisturbed test environment. A second solution is to monitor the inter-turn winding capacitance, which is directly related to the condition of the insulation and can cause a change in the stator impedance behavior. Several approaches can be used to estimate or characterize this impedance behavior. They must be performed on a machine at standstill, which limits their application. In this paper, a new characterization method is proposed to monitor the high-frequency stator impedance evolution of voltage source inverter-fed machines. This method can be applied at any time without removing the machine from its operating environment. The range and accuracy of the proposed frequency characterization depend in particular on the supply voltage level and the bandwidth of the measurement probes. The effects of parameters such as temperature, switching frequency, and DC voltage amplitude on the impedance characteristic were also studied and will be presented. Tests carried out on an automotive traction machine have shown that the first two series and parallel resonances of the high-frequency impedance can be accurately identified using the proposed technique. Therefore, by monitoring these resonances, it is possible to predict the aging rate of the conductor. Full article

Inverter-fed machines are widely used in electric vehicle drive systems and have shown a trend toward high voltage and frequency in recent years. They are subjected to multiple types of stress during operation, causing potential short-circuit fault damage to the stator winding insulation. Online condition monitoring of the insulation before or in the early stage of the short circuit fault can effectively reduce maintenance costs and ensure its health. This paper reviews and summarizes the deterioration mechanism and the recent online electrical monitoring techniques. First, four types of failure stress and each type’s failure factors and mechanisms are analyzed. The coupling effect and overall process of multi-physical fields on stator insulation failure are considered. Secondly, the latest online electrical monitoring technologies are summarized. Each technique’s principles, methods, advantages, and disadvantages are analyzed. Finally, existing problems and possible directions for improvement in current research are discussed, focusing on their feasibility and accuracy in practical applications. Full article

Rotor bar breakage in induction motors is often detected by analysing the signatures in the stator current. However, due to the alteration of the current spectrum, traditional methods may fail when inverter-fed motors operate with closed-loop control using a cascade structure to regulate the speed. In this paper, the potential of zero-sequence voltage analysis to detect this fault is investigated, and a new index to quantify the severity of the fault based on this signal is proposed. Signals from motors operating under different control strategies and signals from motors powered from the mains are considered to verify the robustness of the proposed fault severity index. As a result, in all the analysed conditions the value of the proposed index for the healthy motor is found to be approximately 0.010, while for the faulty machine it is between 0.110 and 0.252. Full article

Recently, fault diagnosing supervised classifiers have been widely proposed to diagnose both electric and mechanical faults in induction motors (IM). However, many of them require a large amount of data, which implies a great effort required for processing fault-related features and building the training set. Furthermore, in real-world datasets, it is required to deal with highly skewed data distributions, also known as class imbalance, which is a limiting issue and can misguide the tuning of machine learning algorithms. Resampling techniques based on a synthetic generation of minority class observations aim to address this problem. Last but not least is the fact that inverter-fed IM introduces undesired harmonics in the monitoring signal altering the diagnosis patterns. This diagnosis scheme is evaluated on experimental imbalanced data oriented to deal with the diagnosis of a rotor in situations where it is fed with an inverter. The results show how this imbalanced approach determines the actual diagnosis performance on a small amount of data. The experimental results demonstrate that balanced training sets built with class balancing techniques improve the classifier and therefore its performance for diagnosing incipient rotor faults in inverter-fed IM with studied and interpretable features recently proposed in this field of study. Full article

Induction motors make up approximately 80% of the electric motors in the railway sector due to their robustness, high efficiency, and low maintenance cost. Nevertheless, these motors are subject to failures which can lead to costly downtime and service interruptions. In recent years, there has been a growing interest in developing fault diagnosis systems for railway traction motors using advanced non-invasive detection and data analysis techniques. Implementing these methods in railway applications can prove challenging due to variable speed and low-load operating conditions, as well as the use of inverter-fed motor drives. This comprehensive review paper summarizes general methods of fault diagnosis for induction machines. It details the faults seen in induction motors, the most relevant signals measured for fault detection, the signal processing techniques for fault extraction as well as some classification algorithms for diagnosis purposes. By giving the advantages and drawbacks of each technique, it helps select the appropriate method that could address the challenges of railway applications. Full article

This paper proposes a control strategy for grid-following inverter control and grid-forming inverter control developed for a Solar Photovoltaic (PV)–battery-integrated microgrid network. A grid-following (GFL) inverter with real and reactive power control in a solar PV-fed system is developed; it uses a Phase Lock Loop (PLL) to track the phase angle of the voltages at the PCC and adopts a vector control strategy to adjust the active and reactive currents that are injected into the power grid. The drawback of a GFL inverter is that it lacks the capability to operate independently when the utility grid is down due to outages or disturbances. The proposed grid-forming (GFM) inverter control with a virtual synchronous machine provides inertia to the grid, generates a stable grid-like voltage and frequency and enables the integration of the grid. The proposed system incorporates a battery energy storage system (BESS) which has inherent energy storage capability and is independent of geographical areas. The GFM control includes voltage and frequency control, enhanced islanding and black start capability and the maintenance of the stability of the grid-integrated system. The proposed model is validated under varying irradiance conditions, load switching, grid outages and temporary faults with fault ride-through (FRT) capability, and fast frequency response and stability are achieved. The proposed model is validated under varying irradiance conditions, load switching, grid outages and line faults incorporating fault ride-through capability in GFM-based control. The proposed controller was simulated in a 100 MW solar PV system and 60 MW BESS using the MATLAB/Simulink 2023 tool, and the experimental setup was validated in a 1 kW grid-connected system. The percentage improvement of the system frequency and voltage with FRT-capable GFM control is 69.3% and 70%, respectively, and the percentage improvement is only 3% for system frequency and 52% for grid voltage in the case of an FRT-capable GFL controller. The simulation and experimental results prove that GFM-based inverter control achieves fast frequency response, and grid stability is also ensured. Full article

Since the creation of the first parallel electrical power systems around the world, the rotor angle stability of synchronously operating generators has been one of the most crucial and challenging problems. In modern electricity networks, including in Kazakhstan, where renewable energy technologies are rapidly emerging, the issue of stability takes on even greater importance due to the technical shortcomings of inverter-based generation. In this framework, an analysis of rotor angle transient stability was carried out when replacing existing synchronous generators with doubly fed induction generators under a certain pre-emergency mode. A critical proportion of active power generation by DFIG units was identified at which transient stability can still be maintained due to the sufficient stored kinetic energy of the synchronous machines remaining in operation. In addition, two simple solutions were investigated to improve transient stability, such as an increased time of the automatic reclosure operation and the use of special load-shedding automation. Finally, this paper proposes a novel type of flexible smart-grid automation that is capable of monitoring the main operating parameters and issuing control actions depending on inertia, the availability of wind resources, and the load of the system as a whole. For this analysis, a real power system from the Mangystau region in Kazakhstan was considered, and the PowerWorld software 23 was used. Full article

This study introduces an innovative approach to diagnostics, employing a unique combination of techniques including a stratified group K-fold cross-validation method and a sparse stacked autoencoder (SSAE) alongside LightGBM. By examining signatures derived from motor current, voltage, speed, and torque, the framework aims to effectively detect and classify broken rotor bars (BRBs) within inverter-fed induction machines. In this kind of cross-validation method, class labels and grouping factors are spread out across folds by distributing motor operational data attributes equally over target label stratification and extra grouping information. By integrating SSAE and LightGBM, a gradient-boosting framework, we elevate the precision and efficacy of defect diagnosis. The SSAE feature extraction algorithm proves to be particularly effective in identifying small BRB signatures within motor operational data. Our approach relies on comprehensive datasets collected from motor systems operating under diverse loading conditions, ranging from 0% to 100%. Using a sparse stacked autoencoder, the model lowers the dimensionality and noise of the motor fault data. It then sends the cleaned data to the LightGBM network for fault diagnosis. LightGBM leverages the attributes of the sparse stacked autoencoder to showcase the distinctive qualities associated with BRBs. This integration offers the potential to improve defect identification by furnishing input representations that are both more precise and more concise. The proposed model (SSAE with LightGBM) was trained using 80% of the data, while the remaining 20% was used for testing. To validate the proposed architecture, we evaluate the accuracy, precision, recall, and F1-scores of the results using motor global signals, with the help of confusion matrices with receiver operating characteristic (ROC) curves. Following the training of a new LightGBM model with refined hyperparameters through Bayesian optimization, we proceed to conduct the final classification utilizing the optimal feature subset. Evaluation of the test dataset indicates that the BRBs diagnostic framework facilitates the detection and classification of issues with induction motor BRBs, achieving accuracy rates of up to 99% across all loading conditions. Full article

Currently, power trains based on an Open-End Winding Induction Machine fed by a Dual Inverter (DI-OEWIM) are attracting a great deal of interest in various modern industrial applications. However, applying symmetrical control to this system (DI-OEWIM), which is symmetrical in nature, will lead to malfunction. Therefore, the objective of this paper is to explore the influence of asymmetric control on the performance of this system. The principle of this study is to create an asymmetrical control by integrating a phase-shift angle in the Space Vector Pulse Width Modulation (SVPWM) strategy. We then evaluate the impact of these angles on various performances, such as the Total Harmonic Distortion (THD), power losses, Common Mode Voltage (CMV), Zero-Sequence Voltage (ZSV), rotation speed and torque ripple of this system. This study was carried out in the Matlab/Simulink environment and was validated experimentally using the dSPACE 1104 board. The results show that the different angles have significant effects on the overall performance of this system. Full article

The use of the common mode current for stator winding insulation condition assessment has been extensively studied. Two main approaches have been followed. The first models the electric behavior of ground-wall insulation as an equivalent $RC$ circuit; these methods have been successfully applied to high-voltage high-power machines. The second uses the high frequency of the common mode current which results from the voltage pulses applied by the inverter. This approach has mainly been studied for the case of low-voltage, inverter-fed machines, and has not yet reached the level of maturity of the first. One fact noticed after a literature review is that in most cases, the faults being detected were induced by connecting external elements between winding and stator magnetic core. This paper presents a case study on the use of the high-frequency common mode current to monitor the stator insulation condition. Insulation degradation occurred progressively with the machine operating normally; no exogenous elements were added. Signal processing able to detect the degradation at early stages will be discussed. Full article

The analysis of electrical machine faults during start-up, and variable speed and load conditions offers numerous advantages for fault detection and diagnosis. In this context, diagnosing localized bearing faults through vibration signals remains challenging, particularly in developing physically meaningful, simple, and resampling-free techniques to monitor fault characteristic components throughout machine start-up. This study introduces a straightforward method for qualitatively identifying the time-frequency evolutions of localized bearing faults during the start-up of an inverter-fed machine. The proposed technique utilizes the time-frequency representation of the envelope spectrum, effectively highlighting characteristic fault frequencies during transient operation. The method is tested in an open-source dataset including transient vibration signals. In addition, the work studies the method limitations induced by the mechanical transfer path, when the bearing surroundings are not directly accessible for vibration acquisition. The proposed methodology efficiently identifies incipient localized bearing faults during inverter-fed machine start-up when the fault signature is not highly attenuated. Full article

This paper focuses on a water pumping system fed by a hybrid (PV–Wind) generator. The water pumping system uses centrifugal pumps driven by variable speed Induction Motors (IM) controlled by a Field Oriented Control (FOC). The absence of battery storage to decouple sources and power demand is the main originality of the contribution, together with the typical adaptation of the FOC strategy. Furthermore, the absence of battery storage will consequently lead to fixing the system operating point at a steady state which is imposed both by the intermittent renewable energy sources and by the hydraulic load characteristics. The basic idea is then to adapt the system impedance by using the two degrees of freedom offered by the power source inverter in order to control, firstly, the DC bus voltage and, secondly, the rotor flux of the induction machine; the adaptation of the FOC strategy is based on this idea. Simulation results clearly confirmed by experimental investigations show the satisfying performance of the system even with variable powers of the intermittent renewable source. Full article

The green energy transition of electrical energy production is leading to an increasing share of total energy production for volatile renewable energy sources, mainly wind and solar power. To handle this volatile production, flexible and efficient energy storage is required. The development of high-power converters has enabled the generation of variable-speed pumped hydro storage power plants, combining the so-far-unequalled energy storage capacity of classical pumped-storage hydro power plants and the recently increased operation requirements. The introduction of large-scale converters has led to new challenges in the overall design of power plant systems. This paper intended to take a closer look at a large-scale converter-fed synchronous generator, especially the distribution of the current and voltage harmonics caused by the converter in the implemented generation system. Thereby, holistic design considerations for an ideal loss distribution as well as possible measures to limit the effects of harmonic coupling at the generator shaft and bearings are discussed. Furthermore, basic considerations of harmonic emission to the connected network are described. These topics are addressed by analyzing on-site measurements at an 85 MVA converter-fed synchronous generator with a voltage source inverter, underpinned with the theoretical background. Full article

In a typical inverter-fed AC drive system, the stator windings carry a current with a large harmonics content, resulting in an increased AC loss. In this paper, the additional copper losses caused by non-sinusoidal currents are investigated for different magnet wire topologies, including the flat conductor, stranded, and litz wires. Also, a two-slot simplified model is introduced for accurate prediction of the AC losses at high frequency. It is found that one of the major issues of the conventional copper coil is that the losses are not uniformly distributed across the slot, and over 70% of the losses are concentrated near the slot opening. Moreover, using the transient finite element method, different winding topologies and arrangements are simulated at the stranded level to evaluate the losses and current density for each strand under highly distorted currents. Furthermore, different coil samples are prototyped for the same slot geometries to compare their performance under the same pulse-width modulation (PWM) waveforms for a wide range of frequencies. Finally, new hybrid coil topologies are proposed, which employ different magnet wires or materials within the same slot. The results demonstrate that utilizing a mixed wire configuration can effectively mitigate the adverse effects of eddy current losses. This approach can yield up to 16–41% lower losses while also achieving a weight savings of 36–70%. Full article