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27 pages, 19519 KB  
Article
Low-Carbon Climate-Resilient Retrofit Pilot: Construction Report
by Hamish Pope, Mark Carver and Jeff Armstrong
Buildings 2025, 15(20), 3666; https://doi.org/10.3390/buildings15203666 (registering DOI) - 11 Oct 2025
Abstract
Deep retrofits are one of the few pathways to decarbonize the existing building stock while simultaneously improving climate resilience. These retrofits improve insulation, airtightness, and mechanical equipment efficiency. NRCan’s Prefabricated Exterior Energy Retrofit (PEER) project developed prefabricated building envelope retrofit solutions to enable [...] Read more.
Deep retrofits are one of the few pathways to decarbonize the existing building stock while simultaneously improving climate resilience. These retrofits improve insulation, airtightness, and mechanical equipment efficiency. NRCan’s Prefabricated Exterior Energy Retrofit (PEER) project developed prefabricated building envelope retrofit solutions to enable net-zero performance. The PEER process was demonstrated on two different pilot projects completed between 2017 and 2023. In 2024, in partnership with industry partners, NRCan developed new low-carbon retrofit panel designs and completed a pilot project to evaluate their performance and better understand resiliency and occupant comfort post-retrofit. The Low-Carbon Climate-Resilient (LCCR) Living Lab pilot retrofit was completed in 2024 in Ottawa, Canada, using low-carbon PEER panels. This paper outlines the design and construction for the pilot, including panel designs, the retrofitting process, and post-retrofit building and envelope commissioning. The retrofitting process included the design and installation of new prefabricated exterior retrofitted panels for the walls and the roof. These panels were insulated with cellulose, wood fibre, hemp, and chopped straw. During construction, blower door testing and infrared imaging were conducted to identify air leakage paths and thermal bridges in the enclosure. The retrofit envelope thermal resistance is RSI 7.0 walls, RSI 10.5 roof, and an RSI 3.5 floor with 0.80 W/m2·K U-factor high-gain windows. The measured normalized leakage area @10Pa was 0.074 cm2/m2. The net carbon stored during retrofitting was over 1480 kg CO2. Monitoring equipment was placed within the LCCR to enable the validation of hygrothermal models for heat, air, and moisture transport, and energy, comfort, and climate resilience models. Full article
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29 pages, 11785 KB  
Article
Mechanical Response of Composite Wood–Concrete Bonded Facade Under Thermal Loading
by Roufaida Assal, Laurent Michel and Emmanuel Ferrier
Buildings 2025, 15(20), 3664; https://doi.org/10.3390/buildings15203664 (registering DOI) - 11 Oct 2025
Abstract
The integration of wood and concrete in building structures is a well-established practice typically realized through mechanical connectors. However, the thermomechanical behavior of wood–concrete composite façades assembled via adhesive bonding remains underexplored. This study introduces a novel concept—the adhesive-bonded wood–concrete façade, termed “Hybrimur”—and [...] Read more.
The integration of wood and concrete in building structures is a well-established practice typically realized through mechanical connectors. However, the thermomechanical behavior of wood–concrete composite façades assembled via adhesive bonding remains underexplored. This study introduces a novel concept—the adhesive-bonded wood–concrete façade, termed “Hybrimur”—and evaluates the response of these façade panels under thermal gradients, with a focus on thermal bowing phenomena. Four full-scale façade prototypes (3 m high × 6 m wide), consisting of 7 cm thick concrete and 16 cm thick laminated timber (GL24h), were fabricated and tested both with and without insulation. Two reinforcement types were considered: fiberglass-reinforced concrete and welded mesh reinforcement. The study combines thermal analysis of temperature gradients at the adhesive interface with analytical and numerical methods to investigate thermal expansion effects. The experimental and numerical results revealed thermal strains concentrated at the wood–concrete interface without inducing panel failure. Thermal bowing (out-of-plane deflection) exhibited a nonlinear behavior influenced by the adhesive bond and the anisotropic nature of the wood. These findings highlight the importance of accounting for both interface behavior and wood anisotropy in the design of hybrid façades subjected to thermal loading. A tentative finite element model is proposed that utilizes isotropic wood with properties that limit the accuracy of the results obtained by the model. Full article
(This article belongs to the Special Issue The Latest Research on Building Materials and Structures)
20 pages, 3124 KB  
Article
Research and Application of Assembled SC Coal Gangue External Wallboard
by Yajie Yan, Jisen Yang, Jinhui Wu, Le Yang, Qiang Zhao and Peipeng Wang
Buildings 2025, 15(19), 3545; https://doi.org/10.3390/buildings15193545 - 2 Oct 2025
Viewed by 239
Abstract
Given that the stock of coal gangue is increasing annually, and especially considering the problem of resource utilization after the spontaneous combustion of coal gangue accumulations with large thickness, the post-spontaneous combustion of coal gangue (SC coal gangue) from Yangquan, Shanxi, was selected [...] Read more.
Given that the stock of coal gangue is increasing annually, and especially considering the problem of resource utilization after the spontaneous combustion of coal gangue accumulations with large thickness, the post-spontaneous combustion of coal gangue (SC coal gangue) from Yangquan, Shanxi, was selected as a research object. After crushing and screening, SC coal gangue was used as a coarse and fine aggregate, and through concrete mix design and a trial mix of concrete and mix ratio adjustment, concrete of strength grade C20 was obtained. Through experiments, the strength, elastic modulus, frost resistance, carbonation depth and other performance indicators of the concrete were measured. Using the SC coal gangue concrete, a 20 mm thick SC coal gangue panel was designed and manufactured. Through experimental tests, the bearing capacity, hanging force, impact resistance, impermeability and other properties of the board met the requirements of the relevant standards for building wallboard. For the SC coal gangue panel composite rock wool, its heat transfer coefficient decreased by 34.0%, air sound insulation was 45 dB, and the self-weight of the external wallboard was reduced by 37.5%, so the related performance was better than the requirements of the current standard. The research results have been successfully applied to an office building project in Shanxi, China. Using SC coal gangue to make the external wallboard of the building, the reduction and recycling of solid waste are realized. In addition, the production of wall panels has been industrialized, thereby improving the construction efficiency. Full article
(This article belongs to the Section Building Structures)
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18 pages, 2976 KB  
Article
Properties of Insulation-Type Green Composite Panels Manufactured from Recycled Cardboard
by Mohammad Hassan Mazaherifar, Salim Hiziroglu, Luminita Maria Brenci and Camelia Cosereanu
Appl. Sci. 2025, 15(19), 10378; https://doi.org/10.3390/app151910378 - 24 Sep 2025
Viewed by 284
Abstract
This study investigates the influence of two processing methods, namely wet and dry, on the structural, physical, mechanical, and acoustic performance of green lignocellulosic fiber-based composite panels. A comprehensive evaluation was carried out to compare the vertical density profile, affinity to water, thermal [...] Read more.
This study investigates the influence of two processing methods, namely wet and dry, on the structural, physical, mechanical, and acoustic performance of green lignocellulosic fiber-based composite panels. A comprehensive evaluation was carried out to compare the vertical density profile, affinity to water, thermal insulation and sound absorption, microstructural features, and mechanical performance of two types of experimental panels. The dry-processed samples exhibited 24% more prominent vertical density profile and superior dimensional stability, with lower thickness swelling (TS) and water absorption (WA) due to their more compact fiber arrangement compared to those of the specimens made using the wet process. However, the wet-processed panel demonstrated significantly enhanced mechanical properties, including 36% higher modulus of elasticity (MOE), 61% modulus of rupture (MOR), and 67% internal bonding strength (IB). Such findings could be attributed to their increased fibrillation and improved inter-fiber bonding compared with those of the panels made using the dry process. The thermal conductivity values of the wet- and dry-processed panels were found to be 0.053 W/mK and 0.057 W/mK, respectively. Acoustic analysis of the samples revealed that while the dry-processed panel slightly outperformed in terms of low-frequency sound absorption, the wet-processed panel exhibited superior high-frequency absorption, particularly when perforations were introduced. Microscopic examination of the samples confirmed that wet processing produced a more homogenous and fibrillated microstructure, correlating well with the observed enhancements in mechanical and acoustic performance. In conclusion, it can be stated that the processing strategies of such panels could be applied for diverse engineering applications, including thermal insulation, acoustic damping, and sustainable structural materials. Full article
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17 pages, 4141 KB  
Article
Simultaneous Effects of Perlite Fine Aggregate and Silica Fume on the Physical Properties of Lightweight Cement Mortars
by Mortada Sabeh Whwah, Mushtaq Sadiq Radhi, Anmar Dulaimi, Luís Filipe Almeida Bernardo and Tiago Pinto Ribeiro
CivilEng 2025, 6(3), 51; https://doi.org/10.3390/civileng6030051 - 22 Sep 2025
Viewed by 445
Abstract
This research investigates the influence of incorporating perlite aggregate and silica fume on the properties of cement mortar, with a focus on compressive strength, flexural strength, density, water absorption, and thermal conductivity. The results show that increasing the percentage of perlite (Pe) in [...] Read more.
This research investigates the influence of incorporating perlite aggregate and silica fume on the properties of cement mortar, with a focus on compressive strength, flexural strength, density, water absorption, and thermal conductivity. The results show that increasing the percentage of perlite (Pe) in the mixes causes a marked reduction in the compressive strength, reflecting the lightweight nature and low density of perlite. For mixes with Pe-20% through Pe-100%, the compressive strength decreased by up to 78% compared to the reference mix. However, the addition of silica fume (SF) in mixes with SF-20% to SF-100% partially offset this effect, limiting the strength losses to 18–71%, which indicates that silica fume contributes to strength enhancement over time. The flexural strength followed a similar trend, decreasing with a higher perlite content: reductions of up to 40% were observed for Pe mixtures, while SF mixes showed slightly smaller decreases, reaching 36%. The density also declined consistently with increasing perlite replacement, with a maximum reduction of 57% in mix Pe-100% due to the inherent porosity of perlite. The water absorption increased substantially in the same mix (Pe-100%), by 327% compared to the reference one, whereas the addition of silica fume (SF-100%) limited the increase to 181%, confirming its role in refining the pore structure. The thermal conductivity decreased with a higher perlite content, attributed to the formation of voids in the matrix. The lowest value was observed for Pe-100%, with an 82% reduction, while silica fume mixes also showed reductions of 37–81% relative to the reference mix. Based on a comprehensive evaluation of strength, density, water absorption, and thermal performance, mix SF-60% was identified as the optimal mixture, offering a balanced profile with a compressive strength of 4.4 MPa, thermal conductivity of 0.28 W/(m·K), and density of 1089 kg/m3. These performance levels make the developed mortars particularly suitable for non-load-bearing masonry units, lightweight blocks, and insulation panels, where reduced weight and enhanced thermal efficiency are essential. The study therefore provides practical guidance for the design of sustainable, lightweight mortars for energy-efficient construction applications. Full article
(This article belongs to the Section Construction and Material Engineering)
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18 pages, 3356 KB  
Article
Performance Comparison of Deep Learning Models for Predicting Fire-Induced Deformation in Sandwich Roof Panels
by Bohyuk Lim and Minkoo Kim
Fire 2025, 8(9), 368; https://doi.org/10.3390/fire8090368 - 18 Sep 2025
Viewed by 362
Abstract
Sandwich panels are widely used in industrial roofing due to their lightweight and thermal insulation properties; however, their structural fire resistance remains insufficiently understood. This study presents a data-driven approach to predict the mid-span deformation of glass wool-cored sandwich roof panels subjected to [...] Read more.
Sandwich panels are widely used in industrial roofing due to their lightweight and thermal insulation properties; however, their structural fire resistance remains insufficiently understood. This study presents a data-driven approach to predict the mid-span deformation of glass wool-cored sandwich roof panels subjected to ISO 834-5 standard fire tests. A total of 39 full-scale furnace tests were conducted, yielding 1519 data points that were utilized to develop deep learning models. Feature selection identified nine key predictors: elapsed time, panel orientation, and seven unexposed-surface temperatures. Three deep learning architectures—convolutional neural network (CNN), multilayer perceptron (MLP), and long short-term memory (LSTM)—were trained and evaluated through rigorous 5-fold cross-validation and independent external testing. Among them, the CNN approach consistently achieved the highest accuracy, with an average cross-validation performance of R2=0.91(meanabsoluteerror(MAE)=4.40;rootmeansquareerror(RMSE)=6.42), and achieved R2=0.76(MAE=6.52,RMSE=8.62) on the external test set. These results highlight the robustness of CNN in capturing spatially ordered thermal–structural interactions while also demonstrating the limitations of MLP and LSTM regarding the same experimental data. The findings provide a foundation for integrating machine learning into performance-based fire safety engineering and suggest that data-driven prediction can complement traditional fire-resistance assessments of sandwich roofing systems. Full article
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24 pages, 3590 KB  
Article
Flexural Behavior and Composite Action of Structural Concrete Insulated Panels as Floor Slabs: Effects of Reinforcement Placement and Spacing
by Samreen Gul, Sarmad Shakeel, Hammad Anis Khan and Muhammad Usman
Buildings 2025, 15(18), 3347; https://doi.org/10.3390/buildings15183347 - 16 Sep 2025
Viewed by 445
Abstract
Structural Concrete Insulated Panels (SCIPs) offer a precast, lightweight, and off-site option for several types of construction including residential, commercial, and industrial structures. This study addresses a critical gap in the existing literature by investigating the flexural behavior of Structural Concrete Insulated Panels [...] Read more.
Structural Concrete Insulated Panels (SCIPs) offer a precast, lightweight, and off-site option for several types of construction including residential, commercial, and industrial structures. This study addresses a critical gap in the existing literature by investigating the flexural behavior of Structural Concrete Insulated Panels (SCIPs) under pinned-ended conditions—unlike prior research that focused primarily on fixed-ended configurations. It further introduces original variations in reinforcement placement and spacing, offering a novel perspective on enhancing composite action and deflection performance in floor slab applications. By experimentally evaluating four distinct SCIP configurations using four-point bending tests, the research contributes new empirical data to inform optimized structural design. The findings reveal ultimate moment capacities ranging from 2.84 to 5.70 kN m, and degrees of composite action between 6.5% and 28.2%. Notably, SCIP-2 and SCIP-3 satisfied ACI 318-19 deflection criteria, demonstrating their viability for structural flooring systems. The findings emphasize the capacity of SCIPs to transform the building sector by providing practical and sustainable solutions for floor systems. Full article
(This article belongs to the Special Issue Seismic Prevention and Response Analysis of Buildings)
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20 pages, 10015 KB  
Article
Simulation and Optimization of Highly Efficient Sound-Absorbing and -Insulating Materials
by Xiao Liu, Chengyuan Wu, Haopeng Wang, Wangqiang Xiao and Zhiqin Cai
Processes 2025, 13(9), 2947; https://doi.org/10.3390/pr13092947 - 16 Sep 2025
Viewed by 449
Abstract
Although crucial transport equipment in coal mining enterprises, tubular belt conveyors cause serious noise pollution. In this paper, the sound absorption and isolation performance of three kinds of highly efficient sound-absorbing and -insulating materials were studied by finite element multiphysics field software COMSOL [...] Read more.
Although crucial transport equipment in coal mining enterprises, tubular belt conveyors cause serious noise pollution. In this paper, the sound absorption and isolation performance of three kinds of highly efficient sound-absorbing and -insulating materials were studied by finite element multiphysics field software COMSOL and acoustic tests, and the structure of highly efficient sound-absorbing and -insulating materials was optimized and designed. The results show that the acoustic superstructure plate has an excellent sound insulation effect of 36 dB, and achieves an excellent sound absorption coefficient of 0.95 at 210 Hz on the acoustic simulation test. The simulated weighted sound insulation of acoustic metamaterial plate is 37 dB, and the simulated weighted sound insulation of acoustic metamaterial plate filled with particle material is 42 dB, which improves the sound insulation effect by 4~7 dB after filling with particle material, and the comprehensive absorption coefficient of the high-frequency noise of more than 800 Hz reaches 0.94, and it can effectively absorb and block the low-frequency noise as well; rock wool acoustic panels in the 500 Hz to achieve a better acoustic capacity, the absorption coefficient of 0.8 or more, but the low-frequency noise acoustic capacity is still lacking, and can not be a good solution to the full-frequency band of the acoustic problem. It can be seen that the acoustic metamaterial plate has the best sound absorption and insulation effect. At the same time, the acoustic metamaterials based on the honeycomb structure are optimized, and the sound absorption and insulation structure with the angle of 60° of the inclined plate and the length of 693 mm of the inclined plate is the optimal structure. It provides a solution to the noise pollution caused by tubular belt conveyors. Full article
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20 pages, 5316 KB  
Article
Analysis and Research on Thermal Insulation Performance of Autoclaved Aerated Concrete Sandwich Perimeter Wall in Hot-Summer and Cold-Winter Regions Under Low Temperature Environment
by Jinsong Tu, Lintao Fang, Cairui Yu, Gulei Chen, Jing Lan and Rui Zhang
Buildings 2025, 15(18), 3332; https://doi.org/10.3390/buildings15183332 - 15 Sep 2025
Viewed by 554
Abstract
This study examines the dynamic response of autoclaved aerated concrete (AAC) under solar radiation and ambient temperature coupling. A comparative analysis is conducted between traditional sintered bricks (brick), AAC, and autoclaved aerated concrete sandwich insulated wall panels (ATIM), using three thermal engineering models. [...] Read more.
This study examines the dynamic response of autoclaved aerated concrete (AAC) under solar radiation and ambient temperature coupling. A comparative analysis is conducted between traditional sintered bricks (brick), AAC, and autoclaved aerated concrete sandwich insulated wall panels (ATIM), using three thermal engineering models. The experimental group focuses on the south wall, with differentiated designs: Model A (brick), Model B (AAC), and Model C (ATIM). Temperature data collectors assess heat transfer and internal temperature regulation in winter. The results show that the AAC sandwich system significantly reduces thermal fluctuations, with a 26% and 14.8% attenuation in temperature amplitude compared to brick and AAC. The thermal inertia index of the AAC sandwich structure system is 51.5% and 14.58% higher than that of traditional brick walls and AAC walls, respectively. The heat consumption index of ATIM is, on average, 14% lower than that of AAC and 74.5% lower than that of the brick system. The study confirms that the AAC sandwich rock wool wall structure enhances temperature stability and energy efficiency, supporting green building and low-carbon energy-saving goals. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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18 pages, 3870 KB  
Article
Effectiveness of Surface Pre-Application of Compressed Air Foam in Delaying Combustion Spread to Adjacent Buildings
by Ji-Hyun Yang, Tae-Sun Kim, Tae-Hee Park and Jin-Suk Kwon
Fire 2025, 8(9), 359; https://doi.org/10.3390/fire8090359 - 8 Sep 2025
Viewed by 655
Abstract
Sandwich panels, widely used in factory and warehouse construction, are highly susceptible to fire due to their fragile surfaces and polyurethane-insulated cores. Such structures facilitate rapid fire spread, significantly increasing the risk of extensive thermal damage. Although conventional measures, such as surface pre-wetting, [...] Read more.
Sandwich panels, widely used in factory and warehouse construction, are highly susceptible to fire due to their fragile surfaces and polyurethane-insulated cores. Such structures facilitate rapid fire spread, significantly increasing the risk of extensive thermal damage. Although conventional measures, such as surface pre-wetting, are commonly utilized, their effectiveness is limited due to rapid evaporation. To address this issue, the current study evaluates the effectiveness of compressed air foam (CAF) applied as a pre-application treatment for delaying fire spread. Full-scale fire experiments were conducted to measure temperature variations across sandwich panel surfaces treated under three different conditions: untreated, water-treated, and CAF-treated. Experimental results indicated that CAF effectively formed a stable insulating barrier, maintaining temperatures well below critical thresholds, compared to untreated and water-treated panels. CAF application demonstrated superior thermal protection, reducing internal temperatures by up to 78% compared to untreated conditions and by 67.5% compared to water-treated conditions. These findings underscore the practical importance of adopting CAF pre-application as a proactive fire mitigation strategy, significantly enhancing fire safety standards in industrial and storage facilities constructed with sandwich panels. Full article
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17 pages, 4795 KB  
Article
Operating a Positive Temperature Coefficient Water Heater Powered by Photovoltaic Panels
by Cameron Dolan, Ryan M. Smith, Henry Toal and Michelle Wilber
Solar 2025, 5(3), 42; https://doi.org/10.3390/solar5030042 - 3 Sep 2025
Viewed by 705
Abstract
Domestic water heaters traditionally use natural gas or electric resistance to heat stored water. A gas water heater relies on a non-renewable resource, while an electric water heater might rely on electricity generated by a non-renewable resource. This study analyzes the performance of [...] Read more.
Domestic water heaters traditionally use natural gas or electric resistance to heat stored water. A gas water heater relies on a non-renewable resource, while an electric water heater might rely on electricity generated by a non-renewable resource. This study analyzes the performance of an electric water heater featuring a novel heating element design based on a positive temperature coefficient (PTC) material powered directly by solar photovoltaic (PV) modules in a northern latitude installation. The project analyzes the operation of two different design temperatures of the PTC heating elements (50 °C, and 70 °C) when fed by three solar PV panels during the spring in the high-latitude location of Anchorage, Alaska (61.2° N). Our results show that both design temperatures of the PTC heating elements are able to achieve self-regulation at a sufficient and safe operating temperature for a domestic use case. Analysis of water heater performance directly connected to PV power showed that the PTC-equipped water heater had a limited period of heating when sufficient solar irradiance is available. Because of this, restrictive use of the water heater might be necessary during periods of non-daylight hours to preserve hot water in an insulated tank. However, this PV-to-PTC setup could be effectively used in industrial, commercial, and research settings. Full article
(This article belongs to the Topic Advances in Solar Heating and Cooling)
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28 pages, 5782 KB  
Article
Design of a Shipping Container-Based Home: Structural, Thermal, and Acoustic Conditioning
by Javier Pinilla-Melo, Jose Ramón Aira-Zunzunegui, Giuseppe La Ferla, Daniel de la Prida and María Ángeles Navacerrada
Buildings 2025, 15(17), 3127; https://doi.org/10.3390/buildings15173127 - 1 Sep 2025
Viewed by 1236
Abstract
The construction of buildings using shipping containers (SCs) is a way to extend their useful life. They are constructed by modifying the structure, thermal, and acoustic conditioning by improving the envelope and creating openings for lighting and ventilation purposes. This study explores the [...] Read more.
The construction of buildings using shipping containers (SCs) is a way to extend their useful life. They are constructed by modifying the structure, thermal, and acoustic conditioning by improving the envelope and creating openings for lighting and ventilation purposes. This study explores the architectural adaptation of SCs to sustainable residential housing, focusing on structural, thermal, and acoustic performance. The project centers on a case study in Madrid, Spain, transforming four containers into a semi-detached, multilevel dwelling. The design emphasizes modular coordination, spatial flexibility, and structural reinforcement. The retrofit process includes the integration of thermal insulation systems in the ventilated façades and sandwich roof panels to counteract steel’s high thermal conductivity, enhancing energy efficiency. The acoustic performance of the container-based dwelling was assessed through in situ measurements of façade airborne sound insulation and floor impact noisedemonstrating compliance with building code requirements by means of laminated glazing, sealed joints, and floating floors. This represents a novel contribution, given the scarcity of experimental acoustic data for residential buildings made from shipping containers. Results confirm that despite the structure’s low surface mass, appropriate design strategies can achieve the required sound insulation levels, supporting the viability of this lightweight modular construction system. Structural calculations verify the building’s load-bearing capacity post-modification. Overall, the findings support container architecture as a viable and eco-efficient alternative to conventional construction, while highlighting critical design considerations such as thermal performance, sound attenuation, and load redistribution. The results offer valuable data for designers working with container-based systems and contribute to a strategic methodology for the sustainable refurbishment of modular housing. Full article
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27 pages, 16089 KB  
Article
Broadband Sound Insulation Enhancement Using Multi-Layer Thin-Foil Acoustic Membranes: Design and Experimental Validation
by Chun Gong, Faisal Rafique and Fengpeng Yang
Appl. Sci. 2025, 15(17), 9279; https://doi.org/10.3390/app15179279 - 23 Aug 2025
Viewed by 859
Abstract
This study presents an acoustic membrane design utilizing a thin foil sound resonance mechanism to enhance sound absorption and insulation performance. The membranes incorporate single-layer and double-layer structures featuring parallel foil square wedge-shaped coffers and a flat bottom panel, separated by air cavities. [...] Read more.
This study presents an acoustic membrane design utilizing a thin foil sound resonance mechanism to enhance sound absorption and insulation performance. The membranes incorporate single-layer and double-layer structures featuring parallel foil square wedge-shaped coffers and a flat bottom panel, separated by air cavities. The enclosed air cavity significantly improves the sound insulation capability of the acoustic membrane. Parametric studies were conducted to investigate key factors affecting the sound transmission loss (STL) of the proposed acoustic membrane. The analysis examined the influence of foil thickness, substrate thickness, and back cavity depth on acoustic performance. Results demonstrate that the membrane structure enriches vibration modes in the 500–6000 Hz frequency range, exhibiting multiple acoustic attenuation peaks and broader noise reduction bandwidth (average STL of 40–55 dB across the researched frequency range) compared to conventional resonant cavities and membrane-type acoustic metamaterials. The STL characteristics can be tuned across different frequency bands by adjusting the back cavity depth, foil thickness, and substrate thickness. Experimental validation was performed through noise reduction tests on an air compressor pump. Comparative acoustic measurements confirmed the superior noise attenuation performance and practical applicability of the proposed membrane over conventional acoustic treatments. Compared to uniform foil resonators, the combination of plastic and steel materials with single-layer and double-layer membranes reduced the overall sound level (OA) by an additional 2–3 dB, thereby offering exceptional STL performance in the low- to medium-frequency range. These lightweight, easy-to-manufacture membranes exhibit considerable potential for noise control applications in household appliances and industrial settings. Full article
(This article belongs to the Section Acoustics and Vibrations)
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22 pages, 1474 KB  
Review
A Review Focused on 3D Hybrid Composites from Glass and Natural Fibers Used for Acoustic and Thermal Insulation
by Shabnam Nazari, Tatiana Alexiou Ivanova, Rajesh Kumar Mishra and Miroslav Muller
J. Compos. Sci. 2025, 9(8), 448; https://doi.org/10.3390/jcs9080448 - 19 Aug 2025
Viewed by 1039
Abstract
This review is focused on glass fibers and natural fibers, exploring their applications in vehicles and buildings and emphasizing their significance in promoting sustainability and enhancing performance across various industries. Glass fibers, or fiberglass, are lightweight, have high-strength (3000–4500 MPa) and a Young’s [...] Read more.
This review is focused on glass fibers and natural fibers, exploring their applications in vehicles and buildings and emphasizing their significance in promoting sustainability and enhancing performance across various industries. Glass fibers, or fiberglass, are lightweight, have high-strength (3000–4500 MPa) and a Young’s modulus range of 70–85 GPa, and are widely used in automotive, aerospace, construction, and marine applications due to their excellent mechanical properties, thermal conductivity of ~0.045 W/m·K, and resistance to fire and corrosion. On the other hand, natural fibers, derived from plants and animals, are increasingly recognized for their environmental benefits and potential in sustainable construction, offering advantages such as biodegradability, lower carbon footprints, and reduced energy consumption, with a sound absorption coefficient (SAC) range of 0.7–0.8 at frequencies above 2000 Hz and thermal conductivity range of 0.07–0.09 W/m·K. Notably, the integration of these materials in construction and automotive sectors reflects a growing trend towards sustainable practices, driven by the need to mitigate carbon emissions associated with traditional building materials and enhance fuel efficiency, as seen in hybrid composites achieving 44.9 dB acoustic insulation at 10,000 Hz and a thermal conductivity range of 0.05–0.06 W/m·K in applications such as the BMW i3 door panels. Natural fibers contribute to reducing reliance on fossil fuels, supporting a circular economy through the recycling of agricultural waste, while glass fibers are instrumental in creating lightweight composites for improved vehicle performance and structural integrity. However, both materials face distinct challenges. Glass fibers, while offering superior strength, are vulnerable to chemical degradation and can pose recycling difficulties due to the complex processes involved. On the other hand, natural fibers may experience moisture absorption, affecting their durability and mechanical properties, necessitating innovations to enhance their application in demanding environments. The ongoing research into optimizing the performance of both materials highlights their relevance in future sustainable engineering practices. In summary, this review underscores the growing importance of glass and natural fibers in addressing modern environmental challenges while also improving product performance. As industries increasingly prioritize sustainability, these materials are poised to play crucial roles in shaping the future of construction and transportation, driving innovations that align with ecological goals and consumer expectations. Full article
(This article belongs to the Special Issue Recent Progress in Hybrid Composites)
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32 pages, 5858 KB  
Review
Geopolymer Materials: Cutting-Edge Solutions for Sustainable Design Building
by Laura Ricciotti, Caterina Frettoloso, Rossella Franchino, Nicola Pisacane and Raffaella Aversa
Sustainability 2025, 17(16), 7483; https://doi.org/10.3390/su17167483 - 19 Aug 2025
Viewed by 1746
Abstract
The development of innovative and environmentally sustainable construction materials is a strategic priority in the context of the ecological transition and circular economy. Geopolymers and alkali-activated materials, derived from industrial and construction waste rich in aluminosilicates, are gaining increasing attention as low-carbon alternatives [...] Read more.
The development of innovative and environmentally sustainable construction materials is a strategic priority in the context of the ecological transition and circular economy. Geopolymers and alkali-activated materials, derived from industrial and construction waste rich in aluminosilicates, are gaining increasing attention as low-carbon alternatives to ordinary Portland cement (OPC), which remains one of the main contributors to anthropogenic CO2 emissions and landfill-bound construction waste. This review provides a comprehensive analysis of geopolymer-based solutions for building and architectural applications, with a particular focus on modular multilayer panels. Key aspects, such as chemical formulation, mechanical and thermal performance, durability, technological compatibility, and architectural flexibility, are critically examined. The discussion integrates considerations of disassemblability, reusability, and end-of-life scenarios, adopting a life cycle perspective to assess the circular potential of geopolymer building systems. Advanced fabrication strategies, including 3D printing and fibre reinforcement, are evaluated for their contribution to performance enhancement and material customisation. In parallel, the use of parametric modelling and digital tools such as building information modelling (BIM) coupled with life cycle assessment (LCA) enables holistic performance monitoring and optimisation throughout the design and construction process. The review also explores the emerging application of artificial intelligence (AI) and machine learning for predictive mix design and material property forecasting, identifying key trends and limitations in current research. Representative quantitative indicators demonstrate the performance and environmental potential of geopolymer systems: compressive strengths typically range from 30 to 80 MPa, with thermal conductivity values as low as 0.08–0.18 W/m·K for insulating panels. Life cycle assessments report 40–60% reductions in CO2 emissions compared with OPC-based systems, underscoring their contribution to climate-neutral construction. Although significant progress has been made, challenges remain in terms of long-term durability, standardisation, data availability, and regulatory acceptance. Future perspectives are outlined, emphasising the need for interdisciplinary collaboration, digital integration, and performance-based codes to support the full deployment of geopolymer technologies in sustainable building and architecture. Full article
(This article belongs to the Special Issue Net Zero Carbon Building and Sustainable Built Environment)
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