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Search Results (670)

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Keywords = industrial clays

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18 pages, 1861 KiB  
Article
Clay Nanomaterials Sorbents for Cleaner Water: A Sustainable Application for the Mining Industry
by María Molina-Fernández, Albert Santos Silva, Rodrigo Prado Feitosa, Edson C. Silva-Filho, Josy A. Osajima, Santiago Medina-Carrasco and María del Mar Orta Cuevas
Nanomaterials 2025, 15(15), 1211; https://doi.org/10.3390/nano15151211 (registering DOI) - 7 Aug 2025
Abstract
The increasing shortage of drinking water, driven by reduced rainfall and the intensification of industrial and agricultural activities, has raised justified concerns about the quantity and quality of available water resources. These sectors not only demand high water consumption but also discharge large [...] Read more.
The increasing shortage of drinking water, driven by reduced rainfall and the intensification of industrial and agricultural activities, has raised justified concerns about the quantity and quality of available water resources. These sectors not only demand high water consumption but also discharge large amounts of toxic substances such as organic matter, metal ions and inorganic anions, posing risks to both public health and the environment. This study evaluated the effectiveness of clay-based nanomaterials in the treatment of contaminated industrial wastewater from the mining sector. The materials tested included montmorillonite, high-loading expandable synthetic mica, and their organically functionalized forms (MMT, Mica-Na-4, C18-MMT, and C18-Mica-4). The experimental results show that these clays had minimal impact on the pH of the water, while a notable decrease in the chemical oxygen demand (COD) was observed. Ion chromatography indicated an increase in nitrogen and sulfur compounds with higher oxidation states. Inductively coupled plasma analysis revealed a significant reduction in the calcium concentration and an increase in the sodium concentration, likely due to cation exchange mechanisms. However, the removal of copper and iron was ineffective, possibly due to competitive interactions with other cations in the solution. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) confirmed the structural modifications and interlayer spacing changes in the clay materials upon exposure to contaminated water. These findings demonstrate the potential of clay minerals as effective and low-cost materials for the remediation of industrial wastewater. Full article
(This article belongs to the Special Issue Eco-Friendly Nanomaterials: Innovations in Sustainable Applications)
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16 pages, 5284 KiB  
Article
Hydration, Soundness, and Strength of Low Carbon LC3 Mortar Using Waste Brick Powder as a Source of Calcined Clay
by Saugat Humagain, Gaurab Shrestha, Mini K. Madhavan and Prabir Kumar Sarker
Materials 2025, 18(15), 3697; https://doi.org/10.3390/ma18153697 - 6 Aug 2025
Abstract
The construction industry is responsible for 39% of global CO2 emissions related to energy use, with cement responsible for 5–8% of it. Limestone calcined clay cement (LC3), a ternary blended binder system, offers a low-carbon alternative by partially substituting clinker [...] Read more.
The construction industry is responsible for 39% of global CO2 emissions related to energy use, with cement responsible for 5–8% of it. Limestone calcined clay cement (LC3), a ternary blended binder system, offers a low-carbon alternative by partially substituting clinker with calcined clay and limestone. This study investigated the use of waste clay brick powder (WBP), a waste material, as a source of calcined clay in LC3 formulations, addressing both environmental concerns and SCM scarcity. Two LC3 mixtures containing 15% limestone, 5% gypsum, and either 15% or 30% WBP, corresponding to clinker contents of 65% (LC3-65) or 50% (LC3-50), were evaluated against general purpose (GP) cement mortar. Tests included setting time, flowability, soundness, compressive and flexural strengths, drying shrinkage, isothermal calorimetry, and scanning electron microscopy (SEM). Isothermal calorimetry showed peak heat flow reductions of 26% and 49% for LC3-65 and LC3-50, respectively, indicating a slower reactivity of LC3. The initial and final setting times of the LC3 mixtures were 10–30 min and 30–60 min longer, respectively, due to the slower hydration kinetics caused by the reduced clinker content. Flowability increased in LC3-50, which is attributed to the lower clinker content and higher water availability. At 7 days, LC3-65 retained 98% of the control’s compressive strength, while LC3-50 showed a 47% reduction. At 28 days, the compressive strengths of mixtures LC3-65 and LC3-50 were 7% and 46% lower than the control, with flexural strength reductions being 8% and 40%, respectively. The porosity calculated from the SEM images was found to be 7%, 11%, and 15% in the control, LC3-65, and LC3-50, respectively. Thus, the reduction in strength is attributed to the slower reaction rate and increased porosity associated with the reduced clinker content in LC3 mixtures. However, the results indicate that the performance of LC3-65 was close to that of the control mix, supporting the viability of WBP as a low-carbon partial replacement of clinker in LC3. Full article
(This article belongs to the Special Issue Towards Sustainable Low-Carbon Concrete—Second Edition)
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21 pages, 1779 KiB  
Article
Effect of Using Rotational and Static Kilns on the Properties of Eco-Friendly Lightweight Aggregates Made with Pumice Scraps and Spent Coffee Grounds
by Fabiana Altimari, Fernanda Andreola, Isabella Lancellotti, Carlos Javier Cobo-Ceacero, Teresa Cotes-Palomino, Carmen Martínez-García, Ana Belen López-García and Luisa Barbieri
Materials 2025, 18(15), 3692; https://doi.org/10.3390/ma18153692 - 6 Aug 2025
Abstract
In this work, lightweight aggregates (LWAs) were prepared from an Italian red clay, pumice scraps, and spent coffee grounds. Chemical and physical characterization was first performed on the raw materials and then on the finished products. By studying the thermal behavior of the [...] Read more.
In this work, lightweight aggregates (LWAs) were prepared from an Italian red clay, pumice scraps, and spent coffee grounds. Chemical and physical characterization was first performed on the raw materials and then on the finished products. By studying the thermal behavior of the materials, the correct firing temperature was evaluated. The obtained aggregates were fired in two different modes: in a rotary kiln and in a static kiln; the influence of the firing processes on the finished products was assessed. This study can be useful for industrially scaling up this process. Firing in a rotary kiln reduced the average diameter of the aggregates (negative expansion index), resulting in a higher compressive strength and dry particle density compared to an aggregate containing only clay. The pH and electrical conductivity values address their use in agronomy without causing problems to crops, while the higher compressive strength, density, and porosity values could allow their use in construction. Full article
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16 pages, 1572 KiB  
Article
Application of ANN in the Performance Evaluation of Composite Recycled Mortar
by Shichao Zhao, Yaohua Liu, Geng Xu, Hao Zhang, Feng Liu and Binglei Wang
Buildings 2025, 15(15), 2752; https://doi.org/10.3390/buildings15152752 - 4 Aug 2025
Viewed by 131
Abstract
To promote the large-scale utilization of construction and industrial solid waste in engineering, this study focuses on developing accurate prediction and optimization methods for the unconfined compressive strength (UCS) of composite recycled mortar. Innovatively incorporating three types of recycled powder (RP)—recycled clay brick [...] Read more.
To promote the large-scale utilization of construction and industrial solid waste in engineering, this study focuses on developing accurate prediction and optimization methods for the unconfined compressive strength (UCS) of composite recycled mortar. Innovatively incorporating three types of recycled powder (RP)—recycled clay brick powder (RCBS), recycled concrete powder (RCBP), and recycled gypsum powder (RCGP)—we systematically investigated the effects of RP type, replacement rate, and curing period on mortar UCS. The core objective and novelty lie in establishing and comparing three artificial intelligence models for high-precision UCS prediction. Furthermore, leveraging GA-BP’s functional extremum optimization theory, we determined the optimal UCS alongside its corresponding mix proportion and curing scheme, with experimental validation of the solution reliability. Key findings include the following: (1) Increasing total RP content significantly reduces mortar UCS; the maximum UCS is achieved with a 1:1 blend ratio of RCBP:RCGP, while a 20% RCBS replacement rate and extended curing periods markedly enhance strength. (2) Among the prediction models, GA-BP demonstrates superior performance, significantly outperforming BP models with both single and double hidden layer. (3) The functional extremum optimization results exhibit high consistency with experimental validation, showing a relative error below 10%, confirming the method’s effectiveness and engineering applicability. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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24 pages, 5000 KiB  
Article
A Study of Methylene Blue Adsorption by a Synergistic Adsorbent Algae (Nostoc sphaericum)/Activated Clay
by Yakov Felipe Carhuarupay-Molleda, Noemí Melisa Ccasa Barboza, Sofía Pastor-Mina, Carlos Eduardo Dueñas Valcarcel, Ybar G. Palomino-Malpartida, Rolando Licapa Redolfo, Antonieta Mojo-Quisani, Miriam Calla-Florez, Rolando F. Aguilar-Salazar, Yovana Flores-Ccorisapra, Arturo Rojas Benites, Edward Arostegui León, David Choque-Quispe and Frida E. Fuentes Bernedo
Polymers 2025, 17(15), 2134; https://doi.org/10.3390/polym17152134 - 4 Aug 2025
Viewed by 291
Abstract
Dye residues from the textile industry constitute a critical wastewater problem. This study aimed to evaluate the removal capacity of methylene blue (MB) in aqueous media, using an adsorbent formulated from activated and sonicated nanoclay (NC) and microatomized Nostoc sphaericum (ANS). NC was [...] Read more.
Dye residues from the textile industry constitute a critical wastewater problem. This study aimed to evaluate the removal capacity of methylene blue (MB) in aqueous media, using an adsorbent formulated from activated and sonicated nanoclay (NC) and microatomized Nostoc sphaericum (ANS). NC was obtained by acid treatment, followed by activation with 1 M NaCl and sonication, while ANS was obtained by microatomization in an aqueous medium. NC/ANS was mixed in a 4:1 weight ratio. The NC/ANS synergistic adsorbent was characterized by the point of zero charge (PZC), zeta potential (ζ), particle size, FTIR spectroscopy, and scanning electron microscopy (SEM). NC/ANS exhibited good colloidal stability, as determined by pHPZC, particle size in the nanometer range, and heterogeneous morphology with functional groups (hydroxyl, carboxyl, and amide), removing between 72.59 and 97.98% from an initial concentration of 10 ppm of MB, for doses of 20 to 30 mg/L of NC/ANS and pH of 5 to 8. Optimal adsorption conditions are achieved at pH 6.8 and 32.9 mg/L of adsorbent NC/ANS. It was observed that the pseudo-first-order (PFO) and pseudo-second-order (PSO) kinetic models best described the adsorption kinetics, indicating a predominance of the physisorption process, with adsorption capacity around 20 mg/g. Isotherm models and thermodynamic parameters of adsorption, ΔS, ΔH, and ΔG, revealed that the adsorption process is spontaneous, favorable, thermodynamically stable, and occurs at the monolayer level, with a regeneration capacity of 90.35 to 37.54% at the fifth cycle. The application of physical activation methods, such as sonication of the clay and microatomization of the algae, allows proposing a novel and alternative synergistic material from organic and inorganic sources that is environmentally friendly and promotes sustainability, with a high capacity to remove cationic dyes in wastewater. Full article
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21 pages, 4076 KiB  
Article
Tissue Paper-Based Hydrogels for Soil Water Maintenance and Nitrogen Release
by Ana Carla Kuneski, Hima Haridevan, Elena Ninkovic, Ena McLeary, Darren Martin and Gunnar Kirchhof
Gels 2025, 11(8), 599; https://doi.org/10.3390/gels11080599 - 1 Aug 2025
Viewed by 199
Abstract
Hydrogels are widely known for their ability to increase soil water retention and for their potential slow nutrient release mechanism. They have been constantly improved to meet the growing demand for sustainability in agriculture. Research focused on the development of biodegradable hydrogels, produced [...] Read more.
Hydrogels are widely known for their ability to increase soil water retention and for their potential slow nutrient release mechanism. They have been constantly improved to meet the growing demand for sustainability in agriculture. Research focused on the development of biodegradable hydrogels, produced from industrial cellulose waste, are an ecological and efficient alternative soil ameliorant for the improvement of agricultural land. The objective of this study was to evaluate the impacts of two types of hydrogel (processed in a glass reactor versus a twin-screw extruder) on soils with different textures (clay and sandy loam), testing their water retention capacity, nitrogen leaching, and effects on seed germination. The methodology included the evaluation of water retention capacity at different pressures with different hydrogel addition rates in the soil, leaching tests in columns filled with soil and hydrogel layers, and germination tests of sorghum and corn. The results indicated that the addition of hydrogel significantly improved water retention, especially in sandy loam soils. The hydrogels also reduced nitrogen leaching, acting as nitrification inhibitors and limiting the conversion of ammonium to nitrate, with greater effectiveness in clayey soils. In the tested formulations, it was observed that the hydrogel doses applied to the columns favored nitrogen retention in the region close to the roots, directly influencing the initial stages of germination. This behavior highlights the potential of hydrogels as tools for directing nutrients in the soil profile, indicating that adjustments to the C:N ratio, nutrient release rate, and applied doses can optimize their application for different crops. Full article
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18 pages, 2783 KiB  
Article
Study of an SSA-BP Neural Network-Based Strength Prediction Model for Slag–Cement-Stabilized Soil
by Bei Zhang, Xingyu Tao, Han Zhang and Jun Yu
Materials 2025, 18(15), 3520; https://doi.org/10.3390/ma18153520 - 27 Jul 2025
Viewed by 408
Abstract
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, [...] Read more.
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, curing age, and moisture content, forming a complex influence mechanism. To achieve accurate strength prediction and mix proportion optimization for slag–cement-stabilized soil, this study prepared cement-stabilized soil specimens with different slag powder contents using typical sandy soil and clay from the Nantong region, and obtained sample data through unconfined compressive strength tests. A Back Propagation (BP) neural network prediction model was also established. Addressing the limitations of traditional BP neural networks in prediction accuracy caused by random initial weight thresholds and susceptibility to local optima, the sparrow search algorithm (SSA) was introduced to optimize initial network parameters, constructing an SSA-BP model that effectively enhances convergence speed and generalization capability. Research results demonstrated that the SSA-BP model reduced prediction error by 53.4% compared with the traditional BP model, showing superior prediction accuracy and effective characterization of multifactor nonlinear relationships. This study provides theoretical support and an efficient prediction tool for industrial waste recycling and environmentally friendly solidified soil engineering design. Full article
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37 pages, 3799 KiB  
Systematic Review
Improvement of Expansive Soils: A Review Focused on Applying Innovative and Sustainable Techniques in the Ecuadorian Coastal Soils
by Mariela Macías-Párraga, Francisco J. Torrijo Echarri, Olegario Alonso-Pandavenes and Julio Garzón-Roca
Appl. Sci. 2025, 15(15), 8184; https://doi.org/10.3390/app15158184 - 23 Jul 2025
Viewed by 244
Abstract
Traditional stabilization techniques, such as lime and cement, widely used for their effectiveness, albeit with economic and environmental limitations, are leading to the search for sustainable approaches that utilize agricultural and industrial waste, such as rice husk ash, bagasse, and natural fibers. These [...] Read more.
Traditional stabilization techniques, such as lime and cement, widely used for their effectiveness, albeit with economic and environmental limitations, are leading to the search for sustainable approaches that utilize agricultural and industrial waste, such as rice husk ash, bagasse, and natural fibers. These have been shown to improve key geotechnical properties, even under saturated conditions, significantly. In particular, the combination of rice husk ash and recycled ceramics has shown notable results in Ecuadorian coastal soils. The article emphasizes the importance of selecting techniques that balance effectiveness, cost, and sustainability and identifies existing limitations, such as the lack of long-term data (ten years) and predictive models adapted to the Ecuadorian climate. From a bibliographic perspective, this article analyzes the challenges posed by expansive soils in the western coastal region of Ecuador, whose high plasticity and instability to moisture negatively affect civil works such as roads and buildings. The Ecuadorian clay contained 30% kaolinite and only 1.73% CaO, limiting its chemical reactivity compared to soils such as Saudi Arabia, which contained 34.7% montmorillonite and 9.31% CaO. Natural fibers such as jute, with 85% cellulose, improved the soil’s mechanical strength, increasing the UCS by up to 130%. Rice husk ash (97.69% SiO2) and sugarcane bagasse improved the CBR by 90%, highlighting their potential as sustainable stabilizers. All of this is contextualized within Ecuador’s geoenvironmental conditions, which are influenced by climatic phenomena such as El Niño and La Niña, as well as global warming. Finally, it is proposed to promote multidisciplinary research that fosters more efficient and environmentally responsible solutions for stabilizing expansive soils. Full article
(This article belongs to the Section Civil Engineering)
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26 pages, 796 KiB  
Article
Developing an Integrated Circular Economy Framework for Nanomaterial-Enhanced Recycled PET (nrPET): Advancing Sustainable and Resilient Road Construction Practices
by Demiss A. Belachew and Walied A. Elsaigh
Recycling 2025, 10(4), 146; https://doi.org/10.3390/recycling10040146 - 22 Jul 2025
Viewed by 277
Abstract
The rapid growth in plastic consumption, particularly polyethylene terephthalate (PET), has led to a significant increase in plastic waste, posing a major environmental challenge. Developing an integrated circular economy framework for nanomaterial-enhanced recycled PET (nrPET) can be a promising approach to address this [...] Read more.
The rapid growth in plastic consumption, particularly polyethylene terephthalate (PET), has led to a significant increase in plastic waste, posing a major environmental challenge. Developing an integrated circular economy framework for nanomaterial-enhanced recycled PET (nrPET) can be a promising approach to address this issue and advance sustainable and resilient road construction practices. This comprehensive review examines the current use of rPET in road construction, its existing limitations, and the role of nanomaterials in enhancing the performance of these materials. The review explores the mechanisms by which nanomaterials, such as carbon nanotubes, graphene, nanosilica, and clay nanoplatelets, can improve the properties of rPET, leading to more durable, weather-resistant, and cost-effective road materials. Furthermore, the review analyzes the environmental and sustainability benefits of using nrPET in road construction, focusing on carbon footprint reduction, conservation of natural resources, and alignment with circular economy principles. The potential for job creation, social benefits, and support for circular economy initiatives are also discussed. The review then delves into the challenges associated with the implementation of this framework, including technical barriers, economic and market barriers, regulatory and policy challenges, and environmental and safety considerations. Strategies to address these challenges, such as advancements in nanotechnology, scaling up circular economy models, and fostering collaborative research, are presented. Finally, the article proposes a framework and outlines future directions and research opportunities, emphasizing the exploration of emerging nanomaterials, scaling up circular economy models, and encouraging collaborations between researchers, industry stakeholders, policymakers, and communities. Full article
(This article belongs to the Special Issue Recycled Materials in Sustainable Pavement Innovation)
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25 pages, 528 KiB  
Review
Life Cycle Assessment and Environmental Load Management in the Cement Industry
by Qiang Su, Ruslan Latypov, Shuyi Chen, Lei Zhu, Lixin Liu, Xiaolu Guo and Chunxiang Qian
Systems 2025, 13(7), 611; https://doi.org/10.3390/systems13070611 - 20 Jul 2025
Viewed by 519
Abstract
The cement industry is a significant contributor to global environmental impacts, and Life Cycle Assessment (LCA) has emerged as a critical tool for evaluating and managing these burdens. This review uniquely synthesizes recent advancements in the LCA methodology and provides a detailed comparison [...] Read more.
The cement industry is a significant contributor to global environmental impacts, and Life Cycle Assessment (LCA) has emerged as a critical tool for evaluating and managing these burdens. This review uniquely synthesizes recent advancements in the LCA methodology and provides a detailed comparison of cement production impacts across major producing regions, notably highlighting China’s role as the largest global emitter. It covers the core LCA phases, including goal and scope definition, inventory analysis, impact assessment, and interpretation, and emphasizes the role of LCA in quantifying cradle-to-gate impacts (typically around 0.9–1.0 t CO2 per ton of cement), evaluating the emissions reductions provided by alternative cement types (such as ~30–45% lower emissions using limestone calcined clay cements), informing policy frameworks like emissions trading schemes, and guiding sustainability certifications. Strategies for environmental load reduction in cement manufacturing are quantitatively examined, including technological innovations (e.g., carbon capture technologies potentially cutting plant emissions by up to ~90%) and material substitutions. Persistent methodological challenges—such as data quality issues, scope limitations, and the limited real-world integration of LCA findings—are critically discussed. Finally, specific future research priorities are identified, including developing country-specific LCI databases, integrating techno-economic assessment into LCA frameworks, and creating user-friendly digital tools to enhance the practical implementation of LCA-driven strategies in the cement industry. Full article
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20 pages, 4185 KiB  
Article
The Reactivated Residual Strength: Laboratory Tests and Practical Considerations
by Paolo Carrubba
Appl. Sci. 2025, 15(14), 7976; https://doi.org/10.3390/app15147976 - 17 Jul 2025
Viewed by 189
Abstract
As is already known, some currently stable landslides may have been activated in the past along a pre-existing sliding surface and reached the residual strength there, as a consequence of high-cumulative displacements. After a fairly long period of quiescence, these landslides can reactivate [...] Read more.
As is already known, some currently stable landslides may have been activated in the past along a pre-existing sliding surface and reached the residual strength there, as a consequence of high-cumulative displacements. After a fairly long period of quiescence, these landslides can reactivate due to a temporary increase in destabilising forces capable of mobilising the residual strength along the same sliding surface again. Some recent studies have suggested that, under certain conditions, the strength mobilised upon reactivation may slightly exceed the residual value and then decay towards the latter as the displacement progresses. Regarding this matter, many previous studies have hypothesised that some geotechnical variables could affect the recovered strength more significantly: the length of the ageing time, the vertical stress, the stress history, and the speed with which the reactivation occurs. The aim of this research is to confirm whether such recovery of strength upon reactivation is possible and which geotechnical parameters have the greatest influence on the process. To this end, laboratory tests were carried out with the Bromhead ring shear apparatus on normally consolidated saturated samples of both natural soils and clays provided by industry (bentonite and kaolin). The coupling effect of the ageing time, the vertical stress, and the reactivation speed on the mobilised strength upon reactivation were investigated, starting from a pre-existing residual state of these samples. Within the limits of this research, the results seem to confirm that all three geotechnical variables are influential, with a greater impact on the reactivation speed and, subordinately, on the ageing time for long quiescence periods. Therefore, it is concluded that a quiescent landslide could show a reactivated strength slightly higher than the residual value if the destabilising action could arise with a certain rapidity. Conversely, if the destabilising action occurs very slowly, the mobilised strength could correspond to the residual value. The experimental results of this research may find some application in the design of strengthening works for a stable quiescent landslide that could experience a fairly rapid increase in destabilising actions, such as in the case of seismic stress, morphological modification of the slope, or a rising water table. Full article
(This article belongs to the Topic Geotechnics for Hazard Mitigation, 2nd Edition)
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29 pages, 13314 KiB  
Article
Development of Unfired Clay Bricks with Alumina Waste from Liquid Nitrogen Production: A Sustainable Alternative for Construction Materials
by Noppadol Sangiamsak, Nopanom Kaewhanam, Meesakthana Puapitthayathorn, Seksan Numsong, Kowit Suwannahong, Sukanya Hongthong, Torpong Kreetachat, Sompop Sanongraj and Surachai Wongcharee
Sustainability 2025, 17(14), 6424; https://doi.org/10.3390/su17146424 - 14 Jul 2025
Viewed by 417
Abstract
A major breakthrough in environmentally friendly building materials is the development of sustainable unfired clay bricks including alumina waste produced during liquid nitrogen generation. Though used extensively, conventional fired clay bricks require energy-intensive manufacturing techniques that produce significant amounts of CO2 and [...] Read more.
A major breakthrough in environmentally friendly building materials is the development of sustainable unfired clay bricks including alumina waste produced during liquid nitrogen generation. Though used extensively, conventional fired clay bricks require energy-intensive manufacturing techniques that produce significant amounts of CO2 and aggravate environmental damage. By removing the need for high-temperature firing and allowing for the valorization of industrial byproducts including alumina waste and lateritic soil, unfired clay bricks offer a reasonable low-carbon alternative. High silica and alumina contents define the alumina waste, which shows pozzolanic reactivity, thus improving the physicomechanical performance of the bricks. With alumina waste substituting 0–8.57% of the cement content, seven different formulations showed improvements in compressive strength, reduced water absorption, and optimal thermal conductivity. Especially, the mechanical performance was much enhanced with alumina waste inclusion up to 30%, without sacrificing thermal insulation capacity or moisture resistance. Further supporting the environmental and financial sustainability of the suggested brick compositions is the economic viability of using industrial waste and regionally derived soils. A comparative analysis of the conventional fired bricks shows that the unfired substitutes have a much lower environmental impact and show better mechanical properties, including greater compressive strength and modulus of rupture. These results support the more general goals of circular economy systems and low-carbon urban development by highlighting the feasibility of including alumina waste and lateritic soil into sustainable building materials. Using such waste-derived inputs in building fits world initiatives to lower resource consumption, lower greenhouse gas emissions, and build strong infrastructure systems. Full article
(This article belongs to the Special Issue Solid Waste Management and Sustainable Environmental Remediation)
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18 pages, 4996 KiB  
Article
Mechanical Properties and Microstructures of Solid Waste Composite-Modified Lateritic Clay via NaOH/Na2CO3 Activation: A Sustainable Recycling Solution of Steel Slag, Fly Ash, and Granulated Blast Furnace Slag
by Wei Qiao, Bing Yue, Zhihua Luo, Shengli Zhu, Lei Li, Heng Yang and Biao Luo
Materials 2025, 18(14), 3307; https://doi.org/10.3390/ma18143307 - 14 Jul 2025
Viewed by 310
Abstract
The utilization of steel slag (SS), fly ash (FA), and ground granulated blast furnace slag (GGBFS) as soil additives in construction represents a critical approach to achieving resource recycling of these industrial by-products. This study aims to activate the SS-FA-GGBFS composite with a [...] Read more.
The utilization of steel slag (SS), fly ash (FA), and ground granulated blast furnace slag (GGBFS) as soil additives in construction represents a critical approach to achieving resource recycling of these industrial by-products. This study aims to activate the SS-FA-GGBFS composite with a NaOH solution and Na2CO3 and employ the activated solid waste blend as an admixture for lateritic clay modification. By varying the concentration of the NaOH solution and the dosage of Na2CO3 relative to the SS-FA-GGBFS composite, the effects of these parameters on the activation efficiency of the composite as a lateritic clay additive were investigated. Results indicate that the NaOH solution activates the SS-FA-GGBFS composite more effectively than Na2CO3. The NaOH solution significantly promotes the depolymerization of aluminosilicates in the solid waste materials and the generation of Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate gels. In contrast, Na2CO3 relies on its carbonate ions to react with calcium ions in the materials, forming calcium carbonate precipitates. As a rigid cementing phase, calcium carbonate exhibits a weaker cementing effect on soil compared to Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate gels. However, excessive NaOH leads to inefficient dissolution of the solid waste and induces a transformation of hydration products in the modified lateritic clay from Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate to Sodium-Silicate-Hydrate and Sodium-Aluminate-Hydrate, which negatively impacts the strength and microstructural compactness of the alkali-activated solid waste composite-modified lateritic clay. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 4087 KiB  
Article
Performance Evaluation of Low-Grade Clay Minerals in LC3-Based Cementitious Composites
by Nosheen Blouch, Syed Noman Hussain Kazmi, Nijah Akram, Muhammad Junaid Saleem, Imran Ahmad Khan, Kashif Javed, Sajjad Ahmad and Asfandyar Khan
Solids 2025, 6(3), 35; https://doi.org/10.3390/solids6030035 - 10 Jul 2025
Viewed by 368
Abstract
The cements industry is increasingly under pressure to reduce carbon emissions while maintaining performance standards. Limestone calcined clay cement (LC3) presents a promising low-carbon alternative; however, its performance depends significantly on the type and reactivity of clay used. This study investigates [...] Read more.
The cements industry is increasingly under pressure to reduce carbon emissions while maintaining performance standards. Limestone calcined clay cement (LC3) presents a promising low-carbon alternative; however, its performance depends significantly on the type and reactivity of clay used. This study investigates the effect of three common low-grade clay minerals—kaolinite, montmorillonite, and illite—on the behavior of LC3 blends. The clays were thermally activated and characterized using X-ray diffraction (XRD), thermogravimetric analysis (TGA), X-ray fluorescence spectroscopy (XRF), and Blaine air permeability testing to evaluate their mineralogical composition, thermal behavior, chemical content, and fineness. Pozzolanic reactivity was assessed using the modified Chapelle test. Microstructural development was examined through scanning electron microscopy (SEM) of the hydrated specimens at 28 days. The results confirmed a strong correlation between clay reactivity and hydration performance. Kaolinite showed the highest reactivity and fineness, contributing to a dense microstructure with reduced portlandite and enhanced formation of calcium silicate hydrate. Montmorillonite demonstrated comparable strength and favorable hydration characteristics, while illite, though less reactive initially, showed acceptable long-term behavior. Although kaolinite delivered the best overall performance, its limited availability and higher cost suggest that montmorillonite and illite represent viable and cost-effective alternatives, particularly in regions where kaolinite is scarce. This study highlights the suitability of regionally available, low-grade clays for use in LC3 systems, supporting sustainable and economically viable cement production. Full article
(This article belongs to the Topic Novel Cementitious Materials)
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16 pages, 1818 KiB  
Article
Compressibility and Rheology of Clay Tailings: Effects of Sodium Polyacrylate in Presence of Divalent Cations
by Steven Nieto, Eder Piceros, Yanko Castañeda, Pedro Robles, Williams Leiva, Gonzalo R. Quezada and Ricardo I. Jeldres
Polymers 2025, 17(14), 1903; https://doi.org/10.3390/polym17141903 - 9 Jul 2025
Viewed by 435
Abstract
Increasing water scarcity in arid regions has prompted the mining industry to develop strategies to maximize water recovery and reuse, especially in tailings treatment processes. In this context, the present investigation evaluated the effects of sodium polyacrylate (NaPA) on the compressibility and viscoelasticity [...] Read more.
Increasing water scarcity in arid regions has prompted the mining industry to develop strategies to maximize water recovery and reuse, especially in tailings treatment processes. In this context, the present investigation evaluated the effects of sodium polyacrylate (NaPA) on the compressibility and viscoelasticity of clayey tailings in the presence of hard water containing calcium and magnesium. To this end, clayey slurries were analyzed using rheological tests (rheograms and oscillatory viscoelasticity), zeta potential measurements, and compressibility tests using batch centrifugation. The yield stress was determined using the Herschel–Bulkley model, while the compressive yield stress (Py(Φ)) was calculated as a key indicator to characterize the degree of sediment consolidation. The results showed that NaPA, due to its anionic nature and high degree of ionization at pH 8, induces effective particle dispersion by increasing electrostatic repulsion and decreasing the interaction force between particles, which reduces both rheological parameters and compressive yield stress. For the 70/30 quartz/kaolin mixture, the yield stress decreased from 70.54 to 61.64 Pa in CaCl2 and from 57.51 to 52.95 Pa in MgCl2 in the presence of NaPA. It was also observed that suspensions in the presence of magnesium ions presented greater compressibility than those with calcium, attributable to the greater hydration radius of magnesium (10.8 Å), which favors less dense and more easily deformable network structures. Furthermore, a higher proportion of kaolin in the mixture resulted in higher yield stresses, a product of the clay’s laminar structure, colloidal size, and high surface area, both in the absence and presence of NaPA. Overall, the results show that incorporating NaPA significantly improves the compressibility and rheology of clayey tailings in hard water, offering a promising alternative for optimizing water recovery and improving tailings management efficiency in the context of water restrictions. Full article
(This article belongs to the Section Polymer Applications)
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