A new type of P91 heat-resistant pipeline steel ingot was prepared by feeding Al twisted wire into a steel melt through a multi-point regional micro-supply method, combined with electromagnetic stirring. The type, shape, and size of inclusions in the...
The formation and characteristics of non-metallic inclusions in 304L stainless steel during the vacuum oxygen decarburization (VOD) refining process were investigated using industrial experiments and thermodynamic calculations. The compositional char...
The elimination of inclusions in steelmaking processes has been widely studied. The removal of inclusions by slags containing the rare earth oxide Ce2O3 are studied using an integrated numerical model. The integrated model involves the inclusion moti...
The evolution of inclusions in low carbon Al killed steel during ladle refining of was studied based on industrial experiments, in which high basicity slag was used. The results showed that inclusions experienced the changes from Al2O3 → MgO-Al2...
Al2O3, Al2O3·TiN, Al2O3·MgO, and CaO·2Al2O3 are four different types of inclusions in high Al steels. To improve the steel cleanness level, the effective removal of such inclusions during secondary refining is very important, so these inclusions shou...
Inclusion removal and modification of C96V saw wire steel using Na2O- and Rb2O- containing novel low-basicity LF (ladle furnace) Refining Slags have been researched. The results indicated that the addition of Na2O deteriorates inclusion removal; by c...
Non-deformable inclusions are detrimental to the surface quality and mechanical properties of stainless-steel plates. Plant trials were conducted to investigate the effect of different ferrosilicon alloys and calcium treatment during argon oxygen dec...
In this experiment, a quaternary fluorine-free refining slag system of CaO-SiO2-Al2O3-MgO was selected, with basicity ratios of 2, 4, and 6 and calcium-aluminum ratios of 1.5, 2.1, and 3. High-temperature “slag-steel equilibrium” experiments were con...
In this study, a laboratory-scale slag–steel reaction experiment was conducted to systematically evaluate the influence of the initial MgO content (3–7 wt.%) in LF refining slag on the cleanliness of GCr15 bearing steel. The assessment wa...
This study explores the effect of introducing additional alloy elements not only in a different order but also at different stages of the Ruhrstahl-Heraeus (RH) process of low-carbon silicon steel production. A more economical method, described as “p...
The effect of hydrostatic extrusion (HE) on the microstructure, uniform corrosion, and susceptibility to a localized attack of 316L stainless steel was studied. Both qualitative and quantitative analyses of inclusions before and after HE were carried...
Conventional titanium alloy production based on the Kroll process features high energy consumption and long procedures, making low-cost, short-process fabrication a research focus in titanium metallurgy. In this work, low-interstitial γ-TiAl al...
The programs WYK_Stal and Bi-Growth, developed at AGH-UST, Kraków, Poland, were used for simulating the refining process, the formation of non-metallic inclusions, and their growth. The Fe-Y-Al-O-S-Ca system in pre-oxidized steel was analyzed,...
This industrial-scale study investigates cerium’s effect on inclusions, microstructure, and mechanical properties in Ti-bearing high-strength steel BT700L through comparative trials of two production batches (with/without 0.0035% Ce). Character...
The production of silicon steel involves complex metallurgical processes, where the kind, composition, size, and quantity of the inclusions generated affect the silicon steel properties. This article is based on the smelting process for W350 non-orie...
The effects of the Al2O3 content and basicity of CaO–SiO2–Al2O3–10 wt.% MgO refining slag on inclusions removal in 55SiCr spring steel were investigated. The viscosity of slag was studied using a viscometer, while the microstructure...
S355NL structural steel is extensively employed in bridges, ships, and power station equipment owing to its excellent tensile strength, weldability, and low-temperature toughness. However, pronounced fluctuations in its Charpy impact energy at low te...
The cleanness of steel has always been a big problem for secondary refining. In this work, a new method, which is coupled with slot and porous plugs, is proposed to improve the cleanness in steel. Water experiments and numerical simulations were perf...
In a steel-refining ladle, the properties of manufactured steel can be notably degraded due to the presence of excessive inclusions. Stirring via gas injection through a porous plug is often used as part of the steel-refining process to reduce these...
The article presents the results of numerical simulations of liquid steel flow in the main steelmaking ladle. The paper analyses the mechanism of the outflow of non-metallic Al2O3 and MnS inclusions with diameters in the range of 4–27 µm....
In order to investigate the causes of the large number of cracks and porosities formed in 33MnCrTiB fork flat steel produced by a special steel plant, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) analysis, and large sample...
The inclusion of the MgO·Al2O3 (MA) spinel and CaO–Al2O3 are occasionally observed during the refining of Al–killed steel, even without the intentional additions of Ca and Mg. Many studies have focused on the source of Mg and Ca; however, especially...
In this paper, an experimental protocol of adding rare earth lanthanum (La) was used to refine and modify inclusions (Al2O3) in aluminum-deoxidized steel. An optical microscope (OM), a scanning electron microscope (SEM), and an energy dispersive spec...
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Background: Robot-assisted laparoscopic ureteral reimplantation via an extravesical approach (RALUR-EV) is an established minimally invasive option for vesicoureteral reflux (VUR); however, surgical success remains variable, and detrusorraphy techniq...
The low-temperature impact properties of high-heat-input steels, particularly low-carbon Nb–Ti steel, are significantly influenced by the coarse-grained heat-affected zone (CGHAZ) in welded joints. The microstructure predominantly consists of g...
To study the evolution of non-metallic inclusions in 27SiMn steel, the 27SiMn steel produced using the LD-LF-CCM process was sampled in various stages in a steel factory. The evolutionary behavior of inclusion in various processes was systematically...
Grain refiner particles, which are intended to induce the formation of fine equiaxed grain structure during the solidification of aluminum alloys, are prone to settling during the holding of the liquid metal, which phenomenon can affect not only the...
The novel industrial trial is conducted to investigate the effect of argon injection into the down-leg of the RH degasser on the inclusion removal. The ‘cold steel plate dipping’ is used to take samples of molten steel and argon bubbles f...
The dissolution of Al2O3 non-metallic inclusions in slag containing FeO was investigated in this study. The slag system used in the experiments was a quaternary system of CaO-SiO2-Al2O3-FeO. The composition of the slag was studied by fixing the basic...
The effect of cerium content (0, 0.011, 0.017, 0.075 wt%) on non-metallic inclusions and solidification microstructures of 55SiCr high-strength spring steel was experimentally studied, along with thermodynamic calculations. The results show that Ce a...
Ds-type inclusions during production are an important factor affecting the performance and quality of manufactured 10B21 steel. To minimize Ds-type inclusions in steel and improve the production qualification rate of steelmaking plants, a refining sl...
Nonmetallic inclusions are harmful to the quality of 42CrMo4 steel. Therefore, the formation and removal mechanism of inclusions in 42CrMo4 steel during the steelmaking process is investigated by industrial trials. The characteristics of inclusions i...
To investigate the evolution law of inclusions in 42CrMo-S steel, this paper samples and analyzes the steel during its refining process as well as the head and tail billets. An oxygen and nitrogen analyzer, a scanning electron microscope (SEM) equipp...
To understand and clarify the formation mechanisms and evolution of complex inclusions in Ti-Ca deoxidized offshore structural steel, inclusions in industrial steel were systematically investigated. The number density of total inclusions generally de...
This paper employs in situ Electron Backscatter Diffraction (EBSD) tensile technology to thoroughly consider the evolution of microstructure, grain size, grain boundary characteristics, orientation differences, and dislocation density of H13 steel du...
The origin, evolution, and formation mechanism of MgO-based inclusions in Si-Mn-killed steel were studied in industrial trials with systematical samplings of the refining ladle, casting tundish, and as-cast bloom. In the present study, there were lar...
Aiming at the problem that melt inclusions in the casting process of 7085 aluminum alloy seriously affect the ingot quality, this study introduces ultrasonic bending vibration into the melt of the launder in the semi-continuous casting process of 708...
With the aim of obtaining a refining flux that is stable and provides effective refining of aluminum melt, a new strategy of designing the flux composition has been proposed. Ten fluxes were designed, by selecting ten molten salt compounds according...
Non-metallic inclusions are one of the many factors influencing the strength of materials operating under variable loads. Their influence on the strength of the material depends not only on the morphology of the impurities themselves, but it is also...
Solidification based grain refinement has gained wide interest by both researchers and industry. This method provides a route for refinement in processes where thermomechanical approaches are ineffective. Prior research into 4130 and HY100 found very...
Ce has been widely used in oxide metallurgy for modifying inclusions and refining microstructure. Effect of Ce contents on the evolution and characteristics of non-metallic inclusions and the formation of acicular ferrite (AF) in Ce-treated Ti-Mg-kil...
The inclusions formed in 304L stainless steel for nuclear power produced by the electric arc furnace (EAF)-argon oxygen decarburization furnace (AOD)-ladle furnace (LF)-continuous casting (CC) process were investigated by thermodynamics calculations...
Rare earth (RE) addition can refine and change the shape/distribution of inclusions in steel to improve its strength and toughness. In this paper, the control of RE, specifically Ce and La, and their behaviors in the practical industrial production o...
This paper introduces a novel parallel method for solving common variational inclusion and common fixed-point (CVI-CFP) problems. The proposed algorithm provides a strong convergence theorem established under specific conditions associated with the C...
Large TiN inclusions degrade the performance and castability of high-titanium wear-resistant steel. The evolution of TiN inclusions in molten steel under La and Mg treatments was comparatively investigated by high-temperature simulation experiments a...
This work studied the effect of the amount of additives and the composition of refining slags on the metallurgical of steel grades of the S355G10, S420G2, and S460G2 types. The objects of study were samples of industrial melts after out-of furnace re...
Carrageenans obtained from seaweeds can be processed into films for a range of applications including food packaging. The level of carrageenan refinement during extraction can influence the key properties, with semi-refined carrageenan (SRC) containi...
In order to study the influence of MgO refractory on inclusions during the steelmaking process, laboratory quasi-equilibrium experiments were performed in MgO crucibles at 1873 K. It was found that there were no MgO-containing inclusions formed when...
A mathematical model was developed to investigate the refining process through using slot-porous matched dual tuyeres. In this model, the bubble expansion is considered through the ideal gas state equation. The density variation of bubbles is calcula...
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