Search Results (304)

The construction industry is a major source of environmental degradation as it is responsible for a significant share of global CO₂ emissions, especially from cement and aggregate consumption. This study fills the need for sustainable construction materials by developing and evaluating a low-carbon fiber-reinforced concrete (FRC) made of steel slag powder (SSP), processed recycled concrete aggregates (PRCAs), and waste steel rivet fibers (WSRFs) derived from industrial waste. The research seeks to reduce dependency on virgin materials while maintaining high values of mechanical performance and durability in structural applications. Sixteen concrete mixes were used in the experimental investigations with control, SSP, SSP+RCA, and RCA, reinforced with various fiber dosages (0%, 0.2%, 0.8%, 1.4%) by concrete volume. Workability, density, compressive strength, tensile strength, and water absorption were measured according to the appropriate standards. Compressive and tensile strength increased in all mixes and the 1.4% WSRF mix had the best performance. However, it was found that a fiber content of 0.8% was optimal, which balanced the improvement in strength, durability, and workability by sustainable reuse of recycled materials and demolition waste. It was found by failure mode analysis that the transition was from brittle to ductile behavior as the fiber content increased. The relationship between compressive, tensile strength, and fiber content was visualized as a 3D response surface in order to support these mechanical trends. It is concluded in this study that 15% SSP, 40% PRCA, and 0.8% WSRF are feasible, specific solutions to improve concrete performance and advance the circular economy. Full article

This paper discusses the potential of using steel fiber to produce self-compacting high-strength concrete. The effects of water–binder ratio and mortar and steel fiber content on the workability and mechanical properties of high-performance concrete were studied. The working performance of cementitious materials was evaluated by a slump expansion test, T₅₀₀, L-shaped instrument, U-shaped instrument, and V-shaped funnel. The mechanical properties were evaluated by compressive strength and flexural strength. The results show that when the compressive strength of self-compacting high-strength concrete with steel fiber is 90 MPa, the optimum mix ratio is a water–binder ratio of 0.22, sand ratio of 46%, and steel fiber content of 0.3%. When the steel fiber content is 0.3%, the compressive strength of the time can be increased by more than 4%, and the flexural strength can be increased by more than 5%. When the steel fiber content is 0.6% to 0.9%, the compressive strength of the specimen can be increased by more than 10%, and the flexural strength can be increased by more than 7%. However, with the increase in steel fiber content, self-compacting concrete becomes less and less dense, and the bond strength becomes lower and lower. When the water–binder ratio is 0.20, the fluidity of self-compacting concrete is poor, and the forming effect is not good. When the water–binder ratio is 0.24, the working performance of self-compacting concrete is better, but the cohesion is poor, and it can easily produce segregation. When the water–binder ratio is 0.22, the working performance of self-compacting concrete can be the best, and the strength of concrete is higher and more stable. The optimum sand ratio is 46%. At this time, the compressive strength and flexural strength of self-compacting concrete are the largest, and the working performance is also the best. When the sand ratio is lower than the optimum sand ratio, the self-compacting concrete will produce segregation. When the sand ratio is higher than the optimum sand ratio, the fluidity of self-compacting concrete is poor. This study provides insights into the potential for large-scale and high-value utilization of steel fibers and the development of cost-effective ways to reduce the carbon footprint of self-compacting concrete production. Full article

This study investigates the axial compression behavior of square reinforced concrete (RC) columns confined by a novel type of rectangular closed basalt fiber-reinforced polymer (BFRP) tie fabricated using a continuous filament winding method, and hybrid steel–BFRP configurations. The proposed ties were developed to overcome common limitations of conventional FRP stirrups, such as reduced tensile strength at bent regions and premature rupture. A total of five RC column specimens were tested under monotonic axial loading: one reference specimen with conventional steel ties, two specimens with BFRP ties spaced at 45 mm and 90 mm, and two hybrid specimens combining steel and BFRP ties. Experimental results showed that the steel-confined column achieved the highest peak axial load of 1793.2 kN and an ultimate strain value of 1.12. The specimen with closely spaced BFRP ties (45 mm) reached 94.7% of the peak load of the steel-confined specimen and exhibited over 137% higher axial strain capacity. The hybrid specimen with two interleaved BFRP ties achieved the highest confinement effectiveness ratio of 1.306. The findings demonstrate that the proposed BFRP ties offer a structurally viable and corrosion-resistant alternative to steel ties, particularly when used in hybrid systems. This research contributes to the development of durable, high-performance confinement strategies for RC columns in seismic and aggressive environmental conditions. Full article

In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, the fracture process of steel-fiber-reinforced HSSCC was analyzed to elucidate the reinforcing and fracture-resisting mechanisms of steel fibers. The results indicate that the compressive strength and flexural strength of HSSCC cured for 28 days exhibited an initial decrease and then an enhancement as the volume fraction (V_f) of steel fibers increased, whereas the flexural-to-compressive ratio linearly increased. All of them reached their maximum of 110.5 MPa, 11.8 MPa, and 1/9 at 1.2 vol% steel fibers, respectively. Steel fibers significantly improved the peak load (F_P), peak opening displacement (CMOD_P), fracture toughness (K_IC), and fracture energy (G_F) of HSSCC. Compared with HSSCC without steel fibers (HSSCC-0), the F_P, K_IC, CMOD_P, and G_F of HSSCC with 1.2 vol% (HSSCC-1.2) increased by 23.5%, 45.4%, 11.1 times, and 20.1 times, respectively. The horizontal displacement and horizontal strain of steel-fiber-reinforced HSSCC both increased significantly with an increasing V_f. HSSCC-0 experienced unstable fracture without the occurrence of a fracture process zone during the whole fracture damage, whereas the fracture process zone formed at the notched beam tip of HSSCC-1.2 at its initial loading stage and further extended upward in the beams of high-strength self-compacting concrete with a 0.6% volume fraction of steel fibers and HSSCC-1.2 as the load approaches and reaches the peak. Full article

The construction industry is exploring alternatives to traditional steel reinforcement in concrete due to steel’s corrosion vulnerability. Glass Fiber Reinforced Polymer (GFRP) and Basalt Fiber Reinforced Polymer (BFRP), known for their high tensile strength and corrosion resistance, are viable options. This study evaluates the flexural performance of concrete beams reinforced with GFRP, BFRP, and hybrid systems combining these materials with steel, following ACI 440.1R-15 guidelines. Twelve beams were assessed under three-point bending to compare their flexural strength, ductility, and failure modes against steel reinforcement. The results indicate that GFRP and BFRP beams achieve 8% and 12% higher ultimate load capacities but 38% and 58% lower deflections at failure than steel, respectively. Hybrid reinforcements enhance both load capacity and deflection performance (7% to 17% higher load with 11% to 58% lower deflection). However, GFRP and BFRP beams show reduced energy absorption, suggesting that hybrid systems could better support critical applications like seismic and impact-prone structures by improving ductility and load handling. In addition, BFRP beams predominantly failed due to debonding and concrete crushing, while GFRP beams failed due to bar rupture, reflecting key differences in their flexural failure mechanisms. Full article

Despite the strength and ductility of steel reinforcing bars, their susceptibility to corrosion can limit the long-term durability of reinforced concrete structures. Fiber-reinforced polymer (FRP) reinforcing bars made with a thermosetting matrix offer corrosion resistance but cannot be field-bent, which limits flexibility during construction. FRP reinforcing bars made with fiber-reinforced thermoplastic polymers (FRTP) address this limitation; however, their high processing viscosity presents manufacturing challenges. In this study, the Continuous Forming Machine, a novel pultrusion device that uses pre-consolidated fiber-reinforced thermoplastic tapes as feedstock, is described and used to fabricate 12.7 mm nominal diameter thermoplastic composite rebars. Simple bend tests on FRTP rebar that rely on basic equipment are performed to verify its ability to be field-formed. The manual bending technique demonstrated here is practical and straightforward, although it does result in some fiber misalignment. Subsequently, surface deformations are introduced to the rebar to promote mechanical bonding with concrete, and tensile tests of the bars are conducted to determine their mechanical properties. Finally, flexural tests of simply-supported, 6 m long beams reinforced with FRTP rebar are performed to assess their strength and stiffness as well as the practicality of using FRTP rebar. The beam tests demonstrated the prototype FRTP rebar’s potential for reinforcing concrete beams, and the beam load–deformation response and capacity agree well with predictions developed using conventional structural analysis principles. Overall, the results of the research reported indicate that thermoplastic rebars manufactured via the Continuous Forming Machine are a promising alternative to both steel and conventional thermoset composite rebar. However, both the beam and tension test results indicate that improvements in material properties, especially elastic modulus, are necessary to meet the requirements of current FRP rebar specifications. Full article

Ultra-high-performance concrete (UHPC) reinforced with recycled tire steel fibers (RTSFs) was studied to evaluate its mechanical properties and cracking behavior. Using acoustic emission (AE) monitoring, researchers tested various RTSF replacement rates in compression and flexural tests. Results revealed a clear trend: mechanical properties initially improved then declined with increasing RTSF content, peaking at 25% replacement. AE analysis showed distinct patterns in energy release and crack propagation. Signal timing for energy and ringing count followed a delayed-to-advanced sequence, while b-value and information entropy changes indicated optimal flexural performance at specific replacement rates. RA-AF classification demonstrated that shear failure reached its minimum (25% replacement), with shear cracks increasing at higher ratios. These findings demonstrate RTSFs’ dual benefits: enhancing UHPC performance while promoting sustainability. The 25% replacement ratio emerged as the optimal balance, improving strength while delaying crack formation. This study provides insights into the mechanism by which waste tire steel fibers enhance the performance of UHPC. This research provides valuable insights for developing eco-friendly UHPC formulations using recycled materials, offering both environmental and economic advantages for construction applications. Full article

Fiber-reinforced polymer (FRP) bars have great potential to replace steel bars in the design of reinforced concrete (RC) beams since they have numerous advantages such as high tensile strength and good corrosion resistance. Therefore, many studies including experiments and numerical simulations have focused on the behavior of FRP RC beams. In this paper, a comprehensive overview of previous studies is conducted to provide a thorough understanding about the behavior, the design, and the limitations of FRP RC beams. Particularly, experimental studies on FRP RC beams are collected and reviewed. In addition, the numerical analysis of FRP beams including the finite element (FE) analysis, the discrete element (DE) analysis, and artificial intelligence/machine learning (AI/ML) is summarized. Moreover, the international standards for the design of FRP RC beams are presented and evaluated. Through the review of previous studies, 93 tested specimens are collected. They can be a great source of reference for other studies. In addition, it has been found that the studies on the continuous beams and deep beams reinforced with FRP bars are still limited. In addition, more studies using DE analysis and AI/ML to analyze the response of FRP RC beams under loading conditions should be conducted. Full article

Metallurgical equipment foundations exposed to prolonged 300–500 °C environments are subject to explosion risks, necessitating materials that are resistant to thermo-shock-coupled loads. This study investigated the real-time dynamic compressive behavior of high-performance concrete (HPC) reinforced with steel fibers (SFs), polypropylene fibers (PPFs), polyvinyl alcohol fibers (PVAFs), and their hybrid systems under thermo-shock coupling using real-time high-temperature (200–500 °C) SHPB tests. The results revealed temperature-dependent dynamic responses: SFs exhibited a V-shaped trend in compressive strength evolution (minimum at 400 °C), while PPFs/PVAFs showed inverted V-shaped trends (peaking at 300 °C). Hybrid systems demonstrated superior performance: SF-PVAF achieved stable dynamic strength at 200–400 °C (dynamic increase factor, DIF ≈ 1.65) due to synergistic toughening via SF bridging and PVAF melt-induced pore energy absorption. Microstructural analysis confirmed that organic fiber pores and SF crack-bridging collaboratively optimized failure modes, reducing brittle fracture. A temperature-adaptive design strategy is proposed: SF-PVAF hybrids are prioritized for temperatures of 200–400 °C, while SF-PPF combinations are recommended for 400–500 °C environments, providing critical guidance for explosion-resistant HPC in extreme thermal–industrial settings. Full article

The growing application of carbon fiber-reinforced polymers (CFRPs) in construction opens new possibilities for replacing traditional materials such as steel, particularly in strengthening and retrofitting concrete structures. CFRP materials offer notable advantages, including high tensile strength, low self-weight, corrosion resistance, and the ability to be tailored to complex geometries. This paper provides a comprehensive review of current technologies used to strengthen concrete columns, with a particular focus on the application of fiber-reinforced polymer (FRP) tubes in composite column systems. The manufacturing processes of FRP composites are discussed, emphasizing the influence of resin types and fabrication methods on the mechanical properties and durability of composite elements. This review also analyzes how factors such as fiber type, orientation, thickness, and application method affect the load-bearing capacity of both newly constructed and retrofitted damaged concrete elements. Furthermore, the paper identifies research gaps concerning the use of perforated CFRP tubes as internal reinforcement components. Considering the increasing interest in innovative column strengthening methods, this paper highlights future research directions, particularly the application of perforated CFRP tubes combined with external composite strengthening and self-compacting concrete (SCC). Full article

In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on the flexural behavior of a type of pre-tensioned precast HPSFRC girder without longitudinal and shear reinforcement. This type of girder consists of HPSFRC and prestressed steel strands, balancing structural performance, fabrication convenience, and cost-effectiveness. A 30.0 m full-scale girder was randomly selected from the prefabrication factory and tested through a four-point bending test. The failure mode, load–deflection relationship, and strain distribution were investigated. The experimental results demonstrated that the girder exhibited ductile deflection-hardening behavior (47% progressive increase in load after the first crack), extensive cracking patterns, and large total deflection (1/86 of effective span length), meeting both the serviceability and ultimate limit state design requirements. To complement the experimental results, a nonlinear finite element model (FEM) was developed and validated against the test data. The flexural capacity predicted by the FEM had a marginal 0.8% difference from the test result, and the predicted load–deflection curve, crack distribution, and load–strain curve were in adequate agreement with the test outcomes, demonstrating reliability of the FEM in predicting the flexural behavior of the girder. Based on the FEM, parametric analysis was conducted to investigate the effects of key parameters, namely concrete tensile strength, concrete compressive strength, and prestress level, on the flexural responses of the girder. Eventually, design recommendations and future studies were suggested. Full article

Predicting the flexural behavior of fiber-reinforced ultra-high-performance concrete (UHPC) remains a significant challenge due to the complex interactions among numerous mix design parameters. This study presents a machine learning-based framework aimed at accurately estimating the modulus of rupture (MOR) of UHPC. A comprehensive dataset comprising 566 distinct mixtures, characterized by 41 compositional and fiber-related variables, was compiled. Seven regression models were trained and evaluated, with Random Forest, Extremely Randomized Trees, and XGBoost yielding coefficients of determination (R²) exceeding 0.84 on the test set. Feature importance was quantified using Shapley values, while partial dependence plots (PDPs) were employed to visualize both individual parameter effects and key interactions, notably between fiber factor, water-to-binder ratio, maximum aggregate size, and matrix compressive strength. To validate the predictive performance of the machine learning models, an independent experimental campaign was carried out comprising 26 UHPC mixtures designed with varying binder compositions—including supplementary cementitious materials such as fly ash, ground recycled glass, and calcium carbonate—and reinforced with mono-fiber (straight steel, hooked steel, and PVA) and hybrid-fiber systems. The best-performing models were integrated into a hybrid neural network, which achieved a validation accuracy of R² = 0.951 against this diverse experimental dataset, demonstrating robust generalizability across both material and reinforcement variations. The proposed framework offers a robust predictive tool to support the design of more sustainable UHPC formulations incorporating supplementary cementitious materials without compromising flexural performance. Full article

To address the issues of high carbon emissions from concrete and high energy consumption in the manufacturing of traditional steel fibers, this study investigates the feasibility of replacing industrial steel fibers (ISF) with recycled tire steel fibers (RSF) in high-performance cement-based materials. The study examines the effects of fiber type and dosage on the mechanical properties within the systems of ultra-high-performance concrete (UHPC) and slurry-infiltrated fiber concrete (SIFCON) and analyzes the carbon emission levels using the Life Cycle Assessment (LCA) method. Research results indicate that the compressive and tensile strengths of SIFCON are significantly higher than those of UHPC. Under the same conditions, RSF has little difference in tensile performance when compared with ISF, suggesting a great substitution potential. Carbon emission analysis shows that although the total carbon emissions of the SIFCON system are relatively high, its performance improvement is remarkable. Both the carbon emission per tensile strength and carbon emission per compressive strength are lower than those of UHPC, demonstrating a high degree of environmental friendliness. Overall, this study shows that RSF can not only effectively enhance the performance of high-performance cement-based materials but also reduce carbon emissions, making it a reinforcing material with both excellent performance and sustainability. Full article

Traditional fiber-reinforced polymer (FRP) retrofit methods can restore the strength of reinforced concrete columns well, but stiffness is also partly restored. To increase the initial stiffness of retrofitted columns, this study investigated the seismic behavior of retrofitted resilient reinforced concrete (RRC) columns that were retrofitted by different methods, including high-strength mortar retrofit, carbon fiber-reinforced polymer (CFRP) retrofit, and CFRP and steel plate retrofit. In addition, the effect of the axial load was also considered. Quasi-static tests were conducted twice on five specimens, i.e., before and after repairing. The first test was used to create earthquake damage, and the second test was used to compare the seismic behavior of the retrofitted columns. The experimental results indicated that the CFRP retrofit method, whether with a steel plate or not, can restore the lateral resistance capacity well; furthermore, the drift-hardening behavior and self-centering performance were well maintained. The residual drift ratio of the CFRP-retrofitted column was less than 0.5%, even at a drift ratio of 3.5%, and less than 1% at the 6% drift ratio. However, the initial stiffness was only partly restored using the CFRP sheet. The introduction of steel plates was beneficial in restoring the initial stiffness, and the stiffness recovery rate remained above 90% when CFRP sheets and steel plates were used simultaneously. The strain distribution of the CFRP sheet showed that the steel plate did work at the initial loading stage, but the effect was limited. By using the steel plate, the CFRP hoop strain on the south side was reduced by 68% at the 6% drift ratio in the push direction and 38% in the pull direction. The axial strain of CFRP cannot be ignored due to the larger value than the hoop strain, which means that the biaxial stress condition should be considered when using an FRP sheet to retrofit RC columns. Full article

Steel-fiber-reinforced geopolymer recycled-aggregate concrete (SFGRC) represents a promising low-carbon building material, yet data on its bond behavior remains scarce, limiting its structural application. To study the mechanical properties and bond strength of SFGRC, five groups of different mix proportions were designed. The main variation parameters were the content of recycled aggregate and the volume content of steel fiber. The cube compressive strength, splitting tensile strength, and flexural strength tests of SFGRC were completed. The influence law of different anchorage lengths on the bond strength between steel bars and SFGRC was studied through the central pull-out test. A multi-parameter probability prediction model of bond strength based on Bayesian method was established. The results show that with the increase of the content of recycled aggregate, the compressive strength of the specimen shows a downward trend, but the tension-compression ratio is increased by 18–22% compared to concrete with natural aggregates at equivalent strength grades. The content of steel fiber can significantly improve the mechanical properties of SFGRC. The bond strength between steel bars and SFGRC is 14.82–17.57 MPa, and the ultimate slip is 0.30–0.38 mm. A probability prediction model of ultimate bond strength is established based on 123 sets of bond test data. The mean and covariance of the ratio of the predicted value of the probability model to the test value are 1.14 and 2.61, respectively. The model has high prediction accuracy, and continuity and can reasonably calculate the bond strength between steel bars and SFGRC. The developed Bayesian model provides a highly accurate and reliable tool for predicting SFGRC bond strength, facilitating its safe and optimized design in sustainable construction projects. Full article